CN208098654U - The automatic detection device of cylindrical plug needle - Google Patents
The automatic detection device of cylindrical plug needle Download PDFInfo
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- CN208098654U CN208098654U CN201820261799.3U CN201820261799U CN208098654U CN 208098654 U CN208098654 U CN 208098654U CN 201820261799 U CN201820261799 U CN 201820261799U CN 208098654 U CN208098654 U CN 208098654U
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Abstract
The utility model belongs to phone charger connecting plug needle detection technique field, discloses the automatic detection device of cylindrical plug needle, including：Camera (6), product size camera (7), infrared probe (8), inflatable body (9), the bad discharge port of size (10), size non-defective unit discharge port (11), appearance non-defective unit discharge port (12), bad order product discharge port (13) and control host (14) end to end of vibrating disk feed mechanism (1), feeding track (2), double roller bearings (3), conveyer belt (4), product appearance camera (5), product.The utility model can automatically detect the appearance and size of connecting plug needle, guarantee product quality.
Description
Technical field
The utility model belongs to the automation of phone charger connecting plug needle detection technique field more particularly to cylindrical plug needle
Detection device.
Background technique
Existing phone charger connecting plug needle mainly has cylinder and rectangular two kinds, to ensure product appearance and size 0K,
Traditional method, which is that investment is a large amount of, manually carries out size and appearance full inspection with cubing or jig and visually, and this method is mainly by people
Work sorts, will necessarily be lost by personnel's sense of responsibility, operation gimmick difference, the easy fatigue of eyes, large labor intensity, skilled worker,
The factors such as working environment influence, and not can guarantee the stability of quality, are also just unable to satisfy client's quality requirements, client will be frequent
It is required that returning goods, doing over again, scrap or compensating；Another aspect is that the efficiency of artificial detection is extremely low, and there are also each process if there is other classes
As product be mixed into, be manually unable to ensure 100% like looking for a needle in a haystack and pick out, be unable to satisfy customer demand and serious shadow
It rings client and hands over the phase, whether existing cannon plug needle artificial detection size and shape meet production standard, and production efficiency is low
Under, waste of manpower, and examination criteria is difficult to hold, and causes the defective products of many connecting plug needles to flow into subsequent plug and produced
Journey, the final quality for influencing product.
Utility model content
A kind of automatic detection device for being designed to provide cylindrical plug needle of the utility model embodiment, can be automatic
The appearance and size of test plug needle guarantee product quality.
What the utility model embodiment was realized in：
The automatic detection device of cylindrical plug needle, including：Vibrating disk feed mechanism, feeding track, double roller bearings, conveying
Camera, product size camera, infrared probe, inflatable body, size are bad out end to end for band, product appearance camera, product
Material mouth, size non-defective unit discharge port, appearance non-defective unit discharge port, bad order product discharge port and control host, vibrating disk feed mechanism
It is connect with feeding track, feeding track is arranged obliquely, and double roller bearings are arranged on feeding track, and conveyer belt is horizontally disposed, and send
Expect the lower part linking of track, the surface of double roller bearings is arranged in product appearance camera, and camera is arranged in feeding product end to end
The top of feeding track is arranged in the side of track, product size camera, close to the lower position of feeding track, along conveyer belt
Direction of transfer sets gradually the bad discharge port of size, size non-defective unit discharge port and appearance non-defective unit discharge port in conveyer belt side,
Bad order product discharge port is arranged in conveyer belt tail end, the other side of conveyer belt is provided with inflatable body, inflatable body has three
A inflatable mouth, position are oppositely arranged with the bad discharge port of size, size non-defective unit discharge port and appearance non-defective unit discharge port, infrared probe
There are three tools, and position is arranged respectively close to three inflatable mouths, and control host is arranged close to bad order product discharge port, product
Camera, product size camera, infrared probe and inflatable body are electrically connected with control host respectively end to end for appearance camera, product
It connects.
The utility model embodiment by feeding track be arranged CCD to the appearance and size of connecting plug needle take pictures with
And double roller bearing rotary insertion scalp acupunctures are set in orbit, so as to 360 degree of testing product appearances, the result that finally will test is led in control
It is compared in machine with preset standard, judges whether connecting plug needle complies with standard, corresponding control signal is issued into feeding track
On inflatable body, appearance is not inconsistent, size is not inconsistent and the different classifications of qualified products are blown into different hoppers, is realized automatic
Substandard products and defective products are distinguished, production efficiency and accuracy rate are improved.
Detailed description of the invention
Fig. 1 is the automatic detection device schematic diagram of the utility model cylindrical plug needle.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
The specific implementation of the utility model is described in detail below in conjunction with specific embodiment：
As shown in Figure 1, the automatic detection device of cylindrical plug needle, including：Vibrating disk feed mechanism 1, feeding track 2,
Double roller bearings 3, conveyer belt 4, product appearance camera 5, product end to end camera 6, product size camera 7, infrared probe 8, blow
The bad discharge port 10 of mechanism of qi structure 9, size, size non-defective unit discharge port 11, appearance non-defective unit discharge port 12, bad order product discharge port 13
With control host 14, vibrating disk feed mechanism 1 is connect with feeding track 2, and feeding track 2 is arranged obliquely, and double settings of roller bearing 3 exist
On feeding track 2, conveyer belt 4 is horizontally disposed, is connected with the lower part of feeding track 2, and product appearance camera 5 is arranged in double roller bearings
3 surface, the side of feeding track 2 is arranged in camera 6 to product end to end, and product size camera 7 is arranged in feeding track 2
Top it is bad in 4 side of conveyer belt to set gradually size along 4 direction of transfer of conveyer belt close to the lower position of feeding track 2
Bad order product discharge port is arranged in 4 tail end of conveyer belt in discharge port 10, size non-defective unit discharge port 11 and appearance non-defective unit discharge port 12
13, the other side of conveyer belt 4 is provided with inflatable body 9, for the tool of inflatable body 9 there are three inflatable mouth, position and size are bad out
Material mouth 10, size non-defective unit discharge port 11 and appearance non-defective unit discharge port 12 are oppositely arranged, and there are three the tools of infrared probe 8, position difference
It is arranged close to three inflatable mouths, control host 14 is arranged close to bad order product discharge port 13, product appearance camera 5,
Camera 6, product size camera 7, infrared probe 8 and inflatable body 9 are electrically connected with control host 14 product respectively end to end.Circle
Cylindrical plug needle 15 is put into vibrating disk feed mechanism, is moved along feeding track, 360 rotation in double rollers, so as to product
Appearance camera 5 carries out 360 detections, then product the detecting end to end to cannon plug needle 15 of camera 6 end to end, then
Product size camera 7 detects the size of cannon plug needle 15, and the data of three cameras are all transmitted to control master
In machine 14,14 inside predetermined size of host and appearance standard are controlled, determines that product belongs to that classification respectively, by infrared
Probe 8 comes the position of the arrival of probing column shape connecting plug needle 15, if reaching specified position, control host 14 will control air blowing
The corresponding inflatable mouth of mechanism upper 9 is blown, and cannon plug needle 15 is blown into corresponding discharge port, if belonging to bad order product,
Then without blowing, cannon plug needle 15 is finally fallen into bad order product discharge port 13 inflatable body 9 along conveyer belt 4, this
Sample just completes the automatic detection process of differentiation and apparent size to product.
It in the utility model, is realized using vision-based detection scheme, vision-based detection is exactly to replace human eye with machine to measure
And judgement.Vision-based detection, which refers to, will be ingested mesh by machine vision product (i.e. image-pickup device is divided to two kinds of CMOS and CCD)
Mark is converted into picture signal, sends dedicated image processing system to, according to the information such as pixel distribution and brightness, color, transformation
At digitized signal；Picture system carries out various operations to these signals to extract clarification of objective, and then according to the knot of differentiation
Fruit controls the device action at scene, is the valuable mechanism for producing, assembling or pack, it defect and is prevented in detection
The function aspect that faulty goods is dispensed into consumer has immeasurable value.First by Product Status (OK product, NG product) and
The management projects input control host such as size of control is saved, and product carries out input product by vibrating disk, utilizes photograph
Machine principle, product when conveying is by multiple cameras, take pictures after monitoring identifies to product convey from different perspectives by camera
Identification is compared in computer and determines whether product appearance and size are qualified and distinguish product identification.Utilize machinery
Principle realizes self-feeding：Increase vibrating disk, processed product PIN is put into vibrating disk, open vibrating disk vibroswitch, produces
Product is gradually sent on conveyer belt under the action of vibration frequency power along vibrating disk track by product, then passes through conveyer belt for product
It is transported in camera range and carries out detection identification.Product automatic identification is realized using optical visual testing principle：Product conveying
To camera areas, for product under the rotation of double roller bearings, the camera that product carries out 4 different directions when 360 degree rotation is continuous
Photograph vision-based detection identification product and input and carry out identification decision in computer；It is real using pneumatic principle and infrared ray recognition principle
Existing each quality state of product distinguishes, and product is entered information into camera identification to computer, and computer is exported again to infrared ray
Device, product start to blow after each infrared probe, so that product be blown in each funnel, slide into respectively ready production
In product packing case.
It is put by CCD automatic technology, capacity efficiency promotes 20%, and the daily production capacity of every machine increases；By carrying out CCD
Full inspection automatic technology appearance and size reliability and precision can achieve 99.9% or more, can prevent completely mixing and ask
Topic greatly reduces personnel's investment, reduces costs, improve efficiency, bring great economic benefit.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (1)
1. the automatic detection device of cylindrical plug needle, which is characterized in that including：Vibrating disk feed mechanism, feeding track, double rollings
Axis, conveyer belt, product appearance camera, product camera, product size camera, infrared probe, inflatable body, size end to end
Bad discharge port, size non-defective unit discharge port, appearance non-defective unit discharge port, bad order product discharge port and control host, on vibrating disk
Material mechanism is connect with feeding track, and feeding track is arranged obliquely, and double roller bearings are arranged on feeding track, and conveyer belt level is set
It sets, is connected with the lower part of feeding track, the surface of double roller bearings is arranged in product appearance camera, and camera is arranged product end to end
In the side of feeding track, the top of feeding track is arranged in product size camera, close to the lower position of feeding track, edge
Conveyer belt direction of transfer sets gradually the bad discharge port of size, size non-defective unit discharge port and the discharging of appearance non-defective unit in conveyer belt side
Mouthful, bad order product discharge port is set in conveyer belt tail end, the other side of conveyer belt is provided with inflatable body, inflatable body tool
There are three inflatable mouths, and position is oppositely arranged with the bad discharge port of size, size non-defective unit discharge port and appearance non-defective unit discharge port, infrared
There are three probe tools, and position is arranged respectively close to three inflatable mouths, and control host is arranged close to bad order product discharge port,
Product appearance camera, product end to end camera, product size camera, infrared probe and inflatable body respectively with control host
Electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820261799.3U CN208098654U (en) | 2018-02-23 | 2018-02-23 | The automatic detection device of cylindrical plug needle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820261799.3U CN208098654U (en) | 2018-02-23 | 2018-02-23 | The automatic detection device of cylindrical plug needle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208098654U true CN208098654U (en) | 2018-11-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820261799.3U Expired - Fee Related CN208098654U (en) | 2018-02-23 | 2018-02-23 | The automatic detection device of cylindrical plug needle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208098654U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109663742A (en) * | 2019-01-24 | 2019-04-23 | 珠海星科精密制造有限公司 | A kind of full-scale detection device of full-automation adapter pin |
| CN111659625A (en) * | 2020-05-12 | 2020-09-15 | 武汉理工大学 | Miniature cylinder part terminal surface quality detects and sorting facilities |
-
2018
- 2018-02-23 CN CN201820261799.3U patent/CN208098654U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109663742A (en) * | 2019-01-24 | 2019-04-23 | 珠海星科精密制造有限公司 | A kind of full-scale detection device of full-automation adapter pin |
| CN111659625A (en) * | 2020-05-12 | 2020-09-15 | 武汉理工大学 | Miniature cylinder part terminal surface quality detects and sorting facilities |
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| Date | Code | Title | Description |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181116 |
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| CF01 | Termination of patent right due to non-payment of annual fee |