CN208089313U - A kind of constructing tunnel quickly cleans system with the surface of telescoping steel form template - Google Patents
A kind of constructing tunnel quickly cleans system with the surface of telescoping steel form template Download PDFInfo
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- CN208089313U CN208089313U CN201820565401.5U CN201820565401U CN208089313U CN 208089313 U CN208089313 U CN 208089313U CN 201820565401 U CN201820565401 U CN 201820565401U CN 208089313 U CN208089313 U CN 208089313U
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- car body
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- constructing tunnel
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Abstract
The utility model discloses a kind of constructing tunnel and quickly cleans system with the surface of telescoping steel form template, it includes walking mechanism, workpiece polishing mechanism, brush oil machine structure, alignment sensor, remote controler and the accumulator group of car body and installation on the car body, two walking mechanisms are separately mounted to before and after car body, each walking mechanism includes servo motor, retarder and two traveling wheels, and one group of electrical permanent-magnet is provided between two traveling wheels；Workpiece polishing mechanism includes the first motor, grinding wheel, dust catcher and the dust-collecting box of setting on the car body, and motor is connect with grinding wheel, and towards grinding wheel, dust catcher is connect by pipeline with dust-collecting box the suction inlet of dust catcher；Servo motor, the first motor, alignment sensor are connected with the receiver of remote controler and are powered by accumulator group respectively.The utility model is not under the premise of dismantling template, according to large form specification, realizes that automatically walk, track and localization, remote control, polishing and brush oil are worked continuously, realizes that template surface quickly cleans.
Description
Technical field
The utility model belongs to tunnel construction technical field, more particularly, to a kind of constructing tunnel telescoping steel form mould
The surface of plate quickly cleans system.
Background technology
Telescoping steel form is to pour mode according to the difference of tunnel Internal periphery shape, tunnel lining concrete in constructing tunnel
Difference, pour into a mould tunnel liner building concrete a kind of special-purpose machinery construction equipment, have many advantages, such as it is at low cost, easy to use,
It is widely used in railway, highway, Construction for Hydroelectric Project.It can not only be interfered, carried to avoid construction using formwork jumbo
High construction efficiency, it is often more important that substantially increase the lining construction quality in tunnel, while also improving the machine of constructing tunnel
Tool degree.Although telescoping steel form pattern is more, structure is essentially identical, is all by template part, door frame body portion, Running System
System, supporting mechanism, translation system and other auxiliary equipments are constituted.
Telescoping steel form is in Tunnel Engineering concrete pouring construction, and dismounting is frequent, the proportion of goods damageds are big.Currently, for punching block platform
The cleaning of the template of vehicle is all the time all without very efficient method, it is common practice to which after form removal, worker enters narrow
Space in, cleaning brush oil carried out to template using small instruments and tools, this conventional method, which exists, expends that the time is long, working efficiency
It is low, labor intensity is big, operating environment is poor, the problem more than security risk, not only influence the construction efficiency and quality of engineering entirety,
The requirement of green construction, civilized construction, safe construction can not be met.
Invention content
To solve the above problems, the purpose of this utility model is to provide a kind of reasonable in design, perfect in shape and function, flexibly light
Just, the constructing tunnel of strong applicability quickly cleans system with the surface of telescoping steel form template.
For achieving the above object, the utility model adopts the following technical solution：
A kind of constructing tunnel quickly cleans system with the surface of telescoping steel form template comprising car body, walking mechanism, polishing
Mechanism, brush oil machine structure, alignment sensor, remote controler and accumulator group, walking mechanism, workpiece polishing mechanism, brush oil machine structure, orientation sensing
Device, the receiver being wirelessly connected with remote controler, accumulator group are installed on the car body, before two walking mechanisms are separately mounted to car body
Afterwards, each walking mechanism includes the servo motor being used to provide power, increases the retarder of torque for realizing deceleration and be used for
It realizes two mobile traveling wheels of walking, one group of electrical permanent-magnet is provided between two traveling wheels, if every group of electrical permanent-magnet includes
Dry evenly spaced magnetic patch；Workpiece polishing mechanism is by the first motor, grinding wheel, setting dust catcher on the car body and dust-collecting box group
At, one or more grinding wheels are arranged in Vehicular body front, and the transmission shaft of motor is connect by belt with above-mentioned grinding wheel,
The suction inlet of dust catcher is connect by pipeline with dust-collecting box towards grinding wheel, dust catcher；Servo motor, the first motor, positioning
Sensor is connected with the receiver of remote controler respectively, and accumulator group is servo motor, the first motor, alignment sensor, remote control
The receiver of device is powered.
The constructing tunnel quickly cleans system with the surface of telescoping steel form template, two on car body group electrical permanent-magnet
Magnetic force be used for make hoofing part power of the car body in template be more than car body the frictional force between gravity and car body and template
The sum of.
The constructing tunnel quickly cleans system with the surface of telescoping steel form template, and grinding wheel is wire brush wheel.
The constructing tunnel quickly cleans system with the surface of telescoping steel form template, brush oil machine structure include fuel reserve tank,
Second motor, oil well pump and hairbrush, the second motor are connect with oil well pump, remote control of second motor with installation on the car body
The receiver of device is connected, and the oil outlet of fuel reserve tank bottom end and the oil inlet of oil well pump are connected by oil inlet pipe, oil well pump it is fuel-displaced
Mouth connects flowline, is provided on the hairbrush for being ejected into the fluid in flowline below flowline on flowline
Multiple atomizers, multiple atomizers are evenly arranged along flowline length direction interval.
The constructing tunnel quickly cleans system with the surface of telescoping steel form template, and hairbrush includes bar shaped holder and edge
Stent length direction is arranged in the bristle on holder, and holder is arranged along the width direction of car body.
The constructing tunnel quickly cleans system with the surface of telescoping steel form template, further includes having manual switch, hand
Control switch is connected on the lateral surface that electrical permanent-magnet is mounted on car body respective side panels and with remote controler.
Due to using technical solution as described above, the utility model that there is following superiority：
The constructing tunnel quickly cleans system with the surface of telescoping steel form template, reasonable in design, flexibly light, fits
It is strong with property, using workpiece polishing mechanism, the brush oil machine structure of installation on the car body, realize template polishing cleaning, brush application once connects
It is continuous to complete, realize integrated level；By dust catcher and dust-collecting box, it is pollution-free to realize operating environment free from dust, optimizes
Operating environment；Car body is realized in template table by designing electric permanent magnetism running gear using the walking mechanism with electrical permanent-magnet
Face moves freely, and the sundries such as iron rust will not be adsorbed after demagnetization, on traveling wheel itself without influence；Car body is controlled via alignment sensor
It will not be moved to other than form boundary, it is ensured that job safety；Under the premise of not dismantling template, according to the specification ruler of large form
It is very little, it realizes that automatically walk, track and localization, remote control, polishing and brush oil are worked continuously, realizes that template surface quickly cleans, subtract
Lack cumbersome control operating procedure, substantially increases operating efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram that the utility model constructing tunnel quickly cleans system with the surface of telescoping steel form template；
Fig. 2 is the bottom substance schematic diagram of Fig. 1；
In figure：1- grinding wheels；2- car bodies；3- servo mechanisms；4- manual switches；5- hairbrush；6- fuel reserve tanks；7-
Dust catcher；8- magnetic patch；9- dust-collecting boxes；10- traveling wheels.
Specific implementation mode
The technical solution of the utility model is described in further detail with reference to the accompanying drawings and examples.
As shown in Figure 1, 2, which quickly cleans system with the surface of telescoping steel form template comprising car body 2, with
And walking mechanism, workpiece polishing mechanism, brush oil machine structure, alignment sensor, remote controler and the accumulator group of installation on the car body, vehicle with walking machine
Structure, workpiece polishing mechanism, brush oil machine structure, alignment sensor, the receiver being wirelessly connected with remote controler, accumulator group are mounted on car body
On, two walking mechanisms are separately mounted to before and after car body, each walking mechanism include by the servo motor that is used to provide power and
Increase the servo mechanism 3 of the retarder composition of torque for realizing deceleration, for realizing two mobile traveling wheels 10 of walking, subtracts
The power output end in servo motor is arranged in fast device, is arranged sprocket wheel on the output shaft of retarder, sprocket wheel by chain be set in
Sprocket wheel in walking axle is sequentially connected, and two traveling wheels are respectively sleeved at walking axle both ends, one is provided between two traveling wheels
Group electrical permanent-magnet, every group of electrical permanent-magnet includes several evenly spaced magnetic patch 8, and manual switch 4 is mounted on close to electrical permanent-magnet
Be connected on the lateral surface of car body respective side panels and with the receiver of remote controler, electrical permanent-magnet by manual switch come control magnetize,
Demagnetization；Workpiece polishing mechanism is made of the first motor, grinding wheel 1, setting dust catcher 7 on the car body and dust-collecting box 9, grinding wheel number
For 3,3 grinding wheels are arranged in Vehicular body front amount, and the transmission shaft of motor is connect by belt with above-mentioned grinding wheel, inhale
The suction inlet of dirt device is connect by pipeline with dust-collecting box towards grinding wheel, dust catcher, and grinding wheel is wire brush wheel；Servo motor,
First motor, alignment sensor are connected with the receiver of remote controler respectively, accumulator group be servo motor, the first motor,
The receiver power supply of alignment sensor, remote controler.
Above-mentioned constructing tunnel quickly cleans system with the surface of telescoping steel form template, two groups of electricity permanent magnetism on car body 2
The friction between gravity and car body and template that the magnetic force of body is used to that hoofing part power of the car body in template to be made to be more than car body
The sum of power, it is ensured that car body is under magnetization status without departing from template surface.
Above-mentioned constructing tunnel quickly cleans system with the surface of telescoping steel form template, brush oil machine structure include fuel reserve tank 6,
Second motor, oil well pump and hairbrush 5, the second motor are connect with oil well pump, the second motor and installation on the car body distant
The receiver for controlling device is connected, and the oil outlet of fuel reserve tank bottom end and the oil inlet of oil well pump are connected by oil inlet pipe, and oil well pump goes out
Hydraulic fluid port connects flowline, and the hairbrush for being ejected into the fluid in flowline below flowline is provided on flowline
Multiple atomizers, multiple atomizers are evenly arranged along flowline length direction interval；Hairbrush includes bar shaped holder and along holder
Length direction is arranged in the bristle on holder, and holder is arranged along the width direction of car body.
Above-mentioned constructing tunnel quickly cleans system with the surface of telescoping steel form template, further includes having manual switch 4, hand
Control switch is connected on the lateral surface that electrical permanent-magnet is mounted on 2 respective side panels of car body and with the receiver of remote controler.
The constructing tunnel of the utility model quickly cleans the course of work of system with the surface of telescoping steel form template：
It is packed into form oil or releasing agent in fuel reserve tank 6, opens remote controler, system is made to be in standby；Car body 2 is set
In template outer surface for clearance under form removal state, electrical permanent-magnet is started by remote controler, electrical permanent-magnet is made to magnetize, electricity is forever
Magnet absorption is in template surface；Start workpiece polishing mechanism by remote controler, the first motor provides power, and driving grinding wheel 1 rotates
The iron rust, concrete lumps, dust of grinding wheel cleaning are passed through pipeline by operation, the synchronous averaging when grinding wheel works of dust catcher 7
In inspiration dust-collecting box 9, after original place works 5~8 seconds, remote control starts walking mechanism, makes walking mechanism band motor vehicles bodies in mould
It at the uniform velocity walks, is cleared up in walking, side dust suction in plate surface；When car body runs to template edge, alignment sensor sends signal
To the receiver of remote controler, the correction instruction turned around or turned is sent out via remote controler, control car body turns around or turns, it is ensured that vehicle
Body moves within the scope of template size always, continues to clear up other regions of template；Workpiece polishing mechanism continue working is kept, until template
Surface complete liquidation finishes；After cleaning out, remote control control closes workpiece polishing mechanism, and starts brush oil machine structure, the second motor
Oil well pump operating is driven, the fluid in fuel reserve tank 6 is pumped to flowline, the fluid in flowline is ejected into through multiple atomizers
On hairbrush, makes car body continue to move in template surface walking, oil is brushed in walking；Brush oil machine structure continue working is kept, until mould
Plate surface all brushes full form oil or releasing agent；After polishing cleaning and brush application are fully completed, closed by remote control control
Brush oil machine structure, car body is stopped, stopping is moved；Electrical permanent-magnet demagnetization is controlled via manual switch by remote controler, makes car body
It is detached from large form surface, completes the cleaning brush oil work of this template.
Polishing cleaning, brush oil are carried out to other templates of telescoping steel form according to the above operating procedure, until on telescoping steel form
Template be fully completed cleaning, brush application.
The above is only the preferred embodiment of the present invention rather than limitations of the present invention, is not departing from this
In the case of the spirit and scope of utility model, all equivalent changes and modifications made according to the patent scope of the utility model,
Should all it belong within the scope of patent protection of the utility model.
Claims (6)
1. a kind of constructing tunnel quickly cleans system with the surface of telescoping steel form template, it is characterized in that：It includes car body, vehicle with walking machine
Structure, workpiece polishing mechanism, brush oil machine structure, alignment sensor, remote controler and accumulator group, walking mechanism, workpiece polishing mechanism, brush oil machine structure,
On the car body, two walking mechanisms are installed respectively for alignment sensor, the receiver being wirelessly connected with remote controler, the installation of accumulator group
Before and after car body, each walking mechanism includes the servo motor being used to provide power, for realizing the deceleration for increasing torque of slowing down
Device and for realizing two mobile traveling wheels of walking, one group of electrical permanent-magnet, every group of electricity permanent magnetism are provided between two traveling wheels
Body includes several evenly spaced magnetic patch；Workpiece polishing mechanism by the first motor, grinding wheel, setting dust catcher on the car body and
Dust-collecting box forms, and the setting of one or more grinding wheels is beaten by belt with above-mentioned in Vehicular body front, the transmission shaft of motor
Emery wheel connects, and towards grinding wheel, dust catcher is connect by pipeline with dust-collecting box the suction inlet of dust catcher；Servo motor, the first electricity
Motivation, alignment sensor are connected with the receiver for installing remote controler on the car body respectively, and accumulator group is servo motor, first
The receiver power supply of motor, alignment sensor, remote controler.
2. constructing tunnel according to claim 1 quickly cleans system with the surface of telescoping steel form template, it is characterized in that：Its
The magnetic force of two groups of electrical permanent-magnets on car body be used to make hoofing part power of the car body in template be more than car body from gravity and vehicle
The sum of frictional force between body and template.
3. constructing tunnel according to claim 1 quickly cleans system with the surface of telescoping steel form template, it is characterized in that：Its
Grinding wheel is wire brush wheel.
4. constructing tunnel according to claim 1 quickly cleans system with the surface of telescoping steel form template, it is characterized in that：Its
Brush oil machine structure includes fuel reserve tank, the second motor, oil well pump and hairbrush, and the second motor is connect with oil well pump, the second motor
It is connected with the receiver of the remote controler of installation on the car body, the oil outlet of fuel reserve tank bottom end and the oil inlet of oil well pump pass through oil inlet
Pipe connects, and the oil outlet of oil well pump connects flowline, is provided on flowline and is located at for the fluid in flowline to be ejected into
Multiple atomizers on hairbrush below flowline, multiple atomizers are evenly arranged along flowline length direction interval.
5. constructing tunnel according to claim 4 quickly cleans system with the surface of telescoping steel form template, it is characterized in that：Its
The bristle that hairbrush includes bar shaped holder and is arranged in along stent length direction on holder, holder are arranged along the width direction of car body.
6. constructing tunnel according to claim 1 quickly cleans system with the surface of telescoping steel form template, it is characterized in that：Its
Further include having manual switch, manual switch close to electrical permanent-magnet be mounted on car body respective side panels lateral surface on and and remote controler phase
Even.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820565401.5U CN208089313U (en) | 2018-04-20 | 2018-04-20 | A kind of constructing tunnel quickly cleans system with the surface of telescoping steel form template |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820565401.5U CN208089313U (en) | 2018-04-20 | 2018-04-20 | A kind of constructing tunnel quickly cleans system with the surface of telescoping steel form template |
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| Publication Number | Publication Date |
|---|---|
| CN208089313U true CN208089313U (en) | 2018-11-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820565401.5U Active - Reinstated CN208089313U (en) | 2018-04-20 | 2018-04-20 | A kind of constructing tunnel quickly cleans system with the surface of telescoping steel form template |
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| Country | Link |
|---|---|
| CN (1) | CN208089313U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110158423A (en) * | 2019-06-10 | 2019-08-23 | 刘凌晓 | Cement pavement template fitting machine |
| CN113982636A (en) * | 2021-09-24 | 2022-01-28 | 湖南路桥建设集团有限责任公司 | Quick automatic construction drawing of patterns platform truck of cable groove for tunnel |
-
2018
- 2018-04-20 CN CN201820565401.5U patent/CN208089313U/en active Active - Reinstated
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110158423A (en) * | 2019-06-10 | 2019-08-23 | 刘凌晓 | Cement pavement template fitting machine |
| CN110158423B (en) * | 2019-06-10 | 2021-08-06 | 陕西专壹知识产权运营有限公司 | Cement pavement template mounting machine |
| CN113982636A (en) * | 2021-09-24 | 2022-01-28 | 湖南路桥建设集团有限责任公司 | Quick automatic construction drawing of patterns platform truck of cable groove for tunnel |
| CN113982636B (en) * | 2021-09-24 | 2024-04-12 | 湖南路桥建设集团有限责任公司 | Quick automatic construction drawing of patterns platform truck of cable duct for tunnel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181113 Termination date: 20190420 |
|
| RR01 | Reinstatement of patent right | ||
| RR01 | Reinstatement of patent right |
Former decision: termination of patent right due to unpaid annual fee Former decision publication date: 20200403 |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230921 Address after: 471000 378 Heluo Road, Jianxi District, Luoyang City, Henan Province Patentee after: UNIT 96608 OF PLA Address before: 471000 378 Heluo Road, Jianxi District, Luoyang City, Henan Province Patentee before: Li Xiaozhen |