CN208083760U - A kind of integrally molded tooling of door-plate - Google Patents
A kind of integrally molded tooling of door-plate Download PDFInfo
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- CN208083760U CN208083760U CN201820510697.0U CN201820510697U CN208083760U CN 208083760 U CN208083760 U CN 208083760U CN 201820510697 U CN201820510697 U CN 201820510697U CN 208083760 U CN208083760 U CN 208083760U
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- plate
- square tube
- clamp
- positioning seat
- door
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Abstract
The utility model discloses a kind of integrally molded toolings of door-plate, it belongs to welding technology field, including workbench, position-limit mechanism and clamp system, the first positioning plate and the second positioning plate are provided on workbench, first positioning plate is abutted with the bottom plate of door-plate, and the second positioning plate is abutted with the engaging lug of the first square tube of door-plate;Position-limit mechanism is set on workbench, position-limit mechanism includes the first positioning seat, the second positioning seat and third positioning seat, first positioning seat is abutted with the side of the first square tube, and the second positioning seat is abutted with the side of the second square tube of door-plate, and third positioning seat is abutted with the side of bottom plate;Clamp system is set on workbench, and clamp system includes the first clamp, the second clamp and third clamp, and the first clamp is abutted with the top surface of the first square tube, and the second clamp is abutted with the top surface of the second square tube, and third clamp is abutted with the end face of the second square tube.Contraposition is accurate, ensures machining accuracy, prevents from generating displacement in process, reduces deformation, improves production efficiency.
Description
Technical field
The utility model is related to welding technology field more particularly to a kind of integrally molded toolings of door-plate.
Background technology
Excavator is as a kind of special engineering machinery, and because its function is more, operation is free, and operating environment is also relative complex,
It is widely used in building, mine, urban construction etc..
Important component of the door-plate as excavator canopy carries composition appearance, protects component in canopy, ventilation
The functions such as the channel of heat dissipation and maintaining.As shown in Figure 1, door-plate includes the square tube of multiple and different sizes, wherein the first square tube
Multiple second square tubes 20 are arranged in parallel interval on 10, are connected with bottom plate 30 in the second square tube 20, between adjacent second square tube 20 in
Reinforcing plate 40 is provided on bottom plate 30, it is complicated, including parts it is more, in process of production, generally require and be welded into
Type.
In existing production process, door-plate is merotomized, is welded respectively, finally again welds these parts
To together, it is required to carry out shaping, heavy workload, low production efficiency, and finally obtained door-plate after the completion of each part welding
Deformation is big, precision is low.
Utility model content
The purpose of this utility model is to provide a kind of integrally molded toolings of door-plate, to solve door existing in the prior art
Plate low production efficiency, the technical problem that deformation is big, precision is low.
As above conceive, technical solution is used by the utility model:
A kind of integrally molded tooling of door-plate, including:
Workbench, is provided with the first positioning plate and the second positioning plate, and the bottom plate of first positioning plate and door-plate supports
It connects, second positioning plate is abutted with the engaging lug of the first square tube of the door-plate;
Position-limit mechanism is set on the workbench, and the position-limit mechanism includes the first positioning seat, the second positioning seat and the
Three positioning seats, first positioning seat are abutted with the side of first square tube, and the of second positioning seat and the door-plate
The side of two square tubes abuts, and the third positioning seat is abutted with the side of the bottom plate;
Clamp system is set on the workbench, and the clamp system includes the first clamp, the second clamp and third folder
Pincers, first clamp are abutted with the top surface of first square tube, and second clamp is abutted with the top surface of second square tube,
The third clamp is abutted with the end face of second square tube.
Wherein, several described first positioning seats are located at interval at side of first square tube far from second square tube,
First positioning seat is L-shaped, and the medial surface of first positioning seat is abutted with the bottom surface of first square tube and side.
Wherein, the side of first square tube is provided with the 4th clamp, and the 4th clamp abuts first square tube
Side, the 4th clamp are located at the homonymy of first square tube with first positioning seat.
Wherein, the other side of first square tube position corresponding with the 4th clamp is provided with the 4th positioning seat, institute
It states and is provided with the first backing plate between the 4th positioning seat and first square tube.
Wherein, second positioning seat includes single tube positioning seat and multitube positioning seat, and U is offered on the single tube positioning seat
Shape slot, second square tube are fed through the U-lag, and the side of second square tube is abutted with the inner wall of the U-lag.
Wherein, the multitube positioning seat includes spaced two pedestals and is connected to the upper of two pedestal tops
Pressing plate, several described second square tubes are arranged at intervals between two pedestals, and the top board abuts second square tube
Top surface, described two pedestals abut two second square tubes positioned at outside respectively, and the top surface of the top board, which abuts, to be had
5th clamp.
Wherein, two third positioning seats are located at the both sides of the bottom plate, and the third positioning seat is L-shaped, institute
The medial surface for stating third positioning seat is abutted with the bottom surface of the bottom plate and side.
Wherein, it is provided on the workbench between adjacent second square tube in being provided with reinforcing plate on the bottom plate
6th clamp, the 6th clamp abut the reinforcing plate.
Wherein, it is provided with the second backing plate between the third clamp and second square tube.
Wherein, multiple support columns are provided on the workbench, the bottom surface of the door-plate and the top of the support column are supported
It connects.
The beneficial effects of the utility model:
The utility model proposes the integrally molded tooling of door-plate, by workbench for welding support, position-limit mechanism pair are provided
The all parts of door-plate are limited, and contraposition is accurate, are ensured machining accuracy, are fixed door-plate by clamp system, prevent from processing
Displacement is generated in the process;It is disposable to complete welding after door-plate is mounted in tooling, reduce deformation, ensure Product Precision with
Qualification rate reduces shaping number, reduces labor intensity, improves production efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of existing door-plate;
Fig. 2 is the structural schematic diagram at a visual angle of the integrally molded tooling of door-plate provided by the utility model;
Fig. 3 is the structural schematic diagram of the integrally molded tooling of door-plate and door-plate cooperation in Fig. 2;
Fig. 4 is the part-structure schematic diagram one of the integrally molded tooling of door-plate in Fig. 2;
Fig. 5 is the part-structure schematic diagram two of the integrally molded tooling of door-plate in Fig. 2;
Fig. 6 is the structural schematic diagram of the single tube positioning seat of the integrally molded tooling of door-plate provided by the utility model;
Fig. 7 is the structural schematic diagram of the multitube positioning seat of the integrally molded tooling of door-plate provided by the utility model;
Fig. 8 is the structural schematic diagram at another visual angle of the integrally molded tooling of door-plate provided by the utility model;
Fig. 9 is the structural schematic diagram of the integrally molded tooling of door-plate and door-plate cooperation in Fig. 8.
In figure:
10, the first square tube;20, the second square tube;30, bottom plate;40, reinforcing plate;50, engaging lug;
1, workbench;11, the first positioning plate;12, the second positioning plate;13, support column;
21, the first positioning seat;22, single tube positioning seat;23, multitube positioning seat;24, third positioning seat;25, the 4th positioning
Seat;26, the first backing plate;231, pedestal;232, top board;
31, the first clamp;32, the second clamp;33, third clamp;34, the 4th clamp;35, the 5th clamp;36, the 6th folder
Pincers;37, the second backing plate.
Specific implementation mode
The technical issues of to make the utility model solve, the technical solution of use and the technique effect that reaches are clearer,
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.It is understood that
Specific embodiment described herein is used only for explaining the utility model, rather than the restriction to the utility model.In addition it also needs
It is noted that illustrate only for ease of description, in attached drawing with the relevant part of the utility model and it is not all.
Referring to Fig. 2 to Fig. 9, the utility model embodiment provides a kind of integrally molded tooling of door-plate, for positioning door-plate, just
It is welded in end of door plate.Tooling includes workbench 1, position-limit mechanism and clamp system, and the first positioning plate is provided on workbench 1
11 and second positioning plate 12, the first positioning plate 11 abutted with the bottom plate 30 of door-plate, the first square tube of the second positioning plate 12 and door-plate
10 engaging lug 50 abuts;Position-limit mechanism is set on workbench 1, and position-limit mechanism includes the first positioning seat 21, the second positioning seat
With third positioning seat 24, the first positioning seat 21 is abutted with the side of the first square tube 10, the second square tube of the second positioning seat and door-plate
20 side abuts, and third positioning seat 24 is abutted with the side of bottom plate 30;Clamp system is set on workbench 1, clamp system
Including the first clamp 31, the second clamp 32 and third clamp 33, when clamping, the first clamp 31 is for the top surface with the first square tube 10
It abuts and compresses, the second clamp 32 is for abutting and compressing with the top surface of the second square tube 20, and third clamp 33 is used for and second party
The end face of pipe 20 abuts and compresses.
Support is provided for welding by workbench 1, all parts of position-limit mechanism end of door plate are limited, and contraposition is accurate,
Ensure machining accuracy, fixed door-plate by clamp system, prevents from generating displacement in process;Door-plate is mounted in tooling
Later, disposable to complete welding, deformation is reduced, ensures Product Precision and qualification rate, reduces shaping number, reduces labor intensity,
Improve production efficiency.
Three the first clamps 31 are intervally arranged along the length direction of the first square tube 10, not to the quantity of the first clamp 31 at this
It is restricted, can be arranged according to the length of the first square tube 10.
Several first positioning seats 21 are located at interval at side of first square tube 10 far from the second square tube 20, the first positioning seat 21
L-shaped, the medial surface of the first positioning seat 21 is abutted with the bottom surface of the first square tube 10 and side.Two faces of the first positioning seat 21 are equal
It is abutted with square tube, contact area is big, and positioning is firm.
In the present embodiment, two pieces of bottom plates 30, the space between two bottom plates 30, in the first square tube 10 are arranged at intervals with
Side is provided with the 4th clamp 34, and the 4th clamp 34 abuts the side of the first square tube 10, the 4th clamp 34 and the first positioning seat 21
Positioned at the homonymy of the first square tube 10.The other side position corresponding with the 4th clamp 34 of first square tube 10 is provided with the 4th positioning seat
25, the first backing plate 26 is provided between the 4th positioning seat 25 and the first square tube 10.4th clamp 34 and the 4th positioning seat 25 coordinate
Further the first square tube 10 is positioned.
Second positioning seat includes single tube positioning seat 22 and multitube positioning seat 23, and U-lag is offered on single tube positioning seat 22, the
Two square tubes 20 are fed through U-lag, and the side of the second square tube 20 is abutted with the inner wall of U-lag.The setting of U-lag so that second party
The fixation of pipe 20 is more accurate and simple in structure, is picked and placeed convenient for product.
Multitube positioning seat 23 includes spaced two pedestals 231 and the top board for being connected to two 231 tops of pedestal
232, several second square tubes 20 are arranged at intervals between two pedestals 231, and top board 232 abuts the top surface of the second square tube 20,
Two pedestals 231 abut two the second square tubes 20 positioned at outside respectively, and the top surface of top board 232, which abuts, the 5th clamp 35.
The setting of multitube positioning seat 23 prevents convenient for further being positioned to multiple second square tubes 20 being connected on same bottom plate 30
It is deformed when welding, locating slot is provided on top board 232, it is fixed to the second square tube 20 for being located inside in multiple second square tubes 20
Position.
Two third positioning seats 24 are located at the both sides of bottom plate 30, and third positioning seat 24 is L-shaped, third positioning seat 24
Medial surface is abutted with the bottom surface of bottom plate 30 and side.Third positioning seat 24 is similar with 21 structure of the first positioning seat, and function is identical.
In being provided with reinforcing plate 40 on bottom plate 30 between adjacent second square tube 20, the 6th clamp 36 is provided on workbench 1,
6th clamp 36 abuts reinforcing plate 40.While 6th clamp 36 positions reinforcing plate 40, bottom plate 30 is pushed against.
The second backing plate 37 is provided between third clamp 33 and the second square tube 20, because the second square tube 20 is hollow structure,
Its end face can not be contacted with third clamp 33, the setting of the second backing plate 37 so that third clamp 33 pushes against the end of the second square tube 20
The center in face ensures stress balance.In the present embodiment, the second backing plate 37 is plectane.
In order to further ensure end of door plate supporting & stablizing, multiple support columns 13, the bottom surface of door-plate are provided on workbench 1
It is abutted with the top of support column 13.
Embodiment of above is to elaborate the basic principle and characteristic of the utility model, and the utility model is not by above-mentioned reality
The mode of applying limits, and on the premise of not departing from the spirit and scope of the utility model, the utility model also has various changes,
These changes and modifications are both fallen in claimed the scope of the utility model.The utility model requires protection scope is by appended
Claims and its equivalent thereof.
Claims (10)
1. a kind of integrally molded tooling of door-plate, which is characterized in that including:
Workbench (1) is provided with the first positioning plate (11) and the second positioning plate (12), first positioning plate (11) and door
The bottom plate (30) of plate abuts, and second positioning plate (12) abuts with the engaging lug (50) of the first square tube (10) of the door-plate;
Position-limit mechanism is set on the workbench (1), and the position-limit mechanism includes the first positioning seat (21), the second positioning seat
With third positioning seat (24), first positioning seat (21) abuts with the side of first square tube (10), second positioning
Seat is abutted with the side of the second square tube (20) of the door-plate, and the third positioning seat (24) and the side of the bottom plate (30) are supported
It connects;
Clamp system is set on the workbench (1), and the clamp system includes the first clamp (31), the second clamp (32)
With third clamp (33), first clamp (31) abuts with the top surface of first square tube (10), second clamp (32)
It is abutted with the top surface of second square tube (20), the third clamp (33) abuts with the end face of second square tube (20).
2. the integrally molded tooling of door-plate according to claim 1, which is characterized in that several described first positioning seats (21)
It is located at interval at side of first square tube (10) far from second square tube (20), first positioning seat (21) is L-shaped, institute
The medial surface for stating the first positioning seat (21) is abutted with the bottom surface of first square tube (10) and side.
3. the integrally molded tooling of door-plate according to claim 2, which is characterized in that the side of first square tube (10) is set
It is equipped with the 4th clamp (34), the 4th clamp (34) abuts the side of first square tube (10), the 4th clamp (34)
It is located at the homonymy of first square tube (10) with first positioning seat (21).
4. the integrally molded tooling of door-plate according to claim 3, which is characterized in that the other side of first square tube (10)
Position corresponding with the 4th clamp (34) is provided with the 4th positioning seat (25), the 4th positioning seat (25) and described first
The first backing plate (26) is provided between square tube (10).
5. the integrally molded tooling of door-plate according to claim 1, which is characterized in that second positioning seat includes that single tube is fixed
Position seat (22) and multitube positioning seat (23) offers U-lag on the single tube positioning seat (22), and second square tube (20) wears
The U-lag is crossed, the side of second square tube (20) is abutted with the inner wall of the U-lag.
6. the integrally molded tooling of door-plate according to claim 5, which is characterized in that between the multitube positioning seat (23) includes
Every setting two pedestals (231) and be connected to the top board (232) on two pedestal (231) tops, several described
Two square tubes (20) are arranged at intervals between two pedestals (231), and the top board (232) abuts second square tube (20)
Top surface, described two pedestals (231) abut two second square tubes (20) positioned at outside, the top board respectively
(232) top surface, which abuts, the 5th clamp (35).
7. the integrally molded tooling of door-plate according to claim 1, which is characterized in that two third positioning seats (24) point
Not Wei Yu the bottom plate (30) both sides, the third positioning seat (24) is L-shaped, the medial surface of the third positioning seat (24) with
The bottom surface of the bottom plate (30) and side abut.
8. the integrally molded tooling of door-plate according to claim 1, which is characterized in that between adjacent second square tube (20)
In being provided with reinforcing plate (40) on the bottom plate (30), the 6th clamp (36), the 6th folder are provided on the workbench (1)
It clamps (36) and abuts the reinforcing plate (40).
9. the integrally molded tooling of door-plate according to claim 1, which is characterized in that the third clamp (33) and described the
The second backing plate (37) is provided between two square tubes (20).
10. according to the integrally molded tooling of claim 1-9 any one of them door-plates, which is characterized in that on the workbench (1)
Multiple support columns (13) are provided with, the bottom surface of the door-plate is abutted with the top of the support column (13).
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CN201820510697.0U CN208083760U (en) | 2018-04-11 | 2018-04-11 | A kind of integrally molded tooling of door-plate |
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CN201820510697.0U CN208083760U (en) | 2018-04-11 | 2018-04-11 | A kind of integrally molded tooling of door-plate |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142548A (en) * | 2019-05-31 | 2019-08-20 | 青海金功新能源技术有限公司 | A kind of solar energy mirror holder welding tooling |
CN110576283A (en) * | 2019-08-29 | 2019-12-17 | 天津市伟泰轨道交通装备有限公司 | Elbow pipe door plant welding frock |
CN110900079A (en) * | 2019-12-11 | 2020-03-24 | 湖南武陵机械制造有限公司 | Dustbin discharge door size location frock |
-
2018
- 2018-04-11 CN CN201820510697.0U patent/CN208083760U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142548A (en) * | 2019-05-31 | 2019-08-20 | 青海金功新能源技术有限公司 | A kind of solar energy mirror holder welding tooling |
CN110142548B (en) * | 2019-05-31 | 2024-07-26 | 青海金功新能源技术有限公司 | Solar mirror bracket welding tool |
CN110576283A (en) * | 2019-08-29 | 2019-12-17 | 天津市伟泰轨道交通装备有限公司 | Elbow pipe door plant welding frock |
CN110900079A (en) * | 2019-12-11 | 2020-03-24 | 湖南武陵机械制造有限公司 | Dustbin discharge door size location frock |
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