CN208071130U - The electrical mixed dynamic complete energy saving carrying of aluminium promotes host - Google Patents
The electrical mixed dynamic complete energy saving carrying of aluminium promotes host Download PDFInfo
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- CN208071130U CN208071130U CN201820179520.7U CN201820179520U CN208071130U CN 208071130 U CN208071130 U CN 208071130U CN 201820179520 U CN201820179520 U CN 201820179520U CN 208071130 U CN208071130 U CN 208071130U
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- inner cylinder
- outer barrel
- piston rod
- energy saving
- mixed dynamic
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Abstract
The utility model provides the electrical mixed dynamic complete energy saving carrying of aluminium and promotes host, including an inner barrel and outer barrel, inner cylinder is aluminium alloy inner barrel, aluminium alloy inner barrel is the air cylinder structure of an extrusion forming, outer barrel is by the outer barrel of aluminum alloy material extrusion forming, outer barrel is spliced by symmetrical two connecting seats, and outer barrel is connect by guide wheel or sliding-rail sliding with inner cylinder；A piston rod is equipped in inner cylinder, piston rod is connected by outer sleeve connection component with the top of outer barrel, and the lower end of inner cylinder connects a rotary flange；The side of outer barrel is equipped with servo motor, and a rack is embedded on inner cylinder, and servo motor connects a driving gear set, and driving gear set is engaged with rack.First by cylinder air-balance function, the weight of workpiece is balanced, then by the rotation of small-power servo motor rotational driving gear group, the up and down motion of the mechanism inner cylinder is realized in the engagement of driving cog wheel and rack, realizes workpiece handling.
Description
Technical field
The utility model is related to mechanical equipments, and in particular to the electrical mixed dynamic complete energy saving carrying of aluminium promotes host.
Background technology
During the manufacturing, it is a common procedure that material, which is carried, during automated handling, for weight
Promotion, common hoisting way mainly using motor as the promotion mode of transport of power, i.e., using motor as mainly drive
Power is carried by gear pinion rack come lifting workpieces, and the mode of this common heavy lift has the disadvantage that：
1, due to the rigid connection of motor, in heavy lift and handling process, there are larger rigid shocks, are rising
The ontology of conveying robot, transmission mechanism, gear set, rack are vulnerable to greater impact during decline, are easily damaged, to overcome
This defect generally uses the ontology of steel, huge structure, since ontology is heavier, lifting inertia in manipulator manufacturing process
Greatly, therefore in the design process height is required to body construction, and manipulator needs to be equipped with relatively high power in starting stopped process
Motor, to increase energy consumption；
2, the manipulator of steel belongs to nonstandard equipment for customizing, in addition to non-standard de-sign, need in the production process by welding,
The metal working process such as vehicle, milling, surface treatment, the manufacturing cycle is long, and manufacturing cost is high；
3, the equipment of steel need to pass through the surface treatments such as black, be electroplated, easily pollute the environment in the fabrication process,
It need to increase to the input in terms of ring shield；
4, electronic hoisting way does not have advantage in energy consumption, such as we assume that the weight promoted is 150Kg, promotion is fast
Degree is 0.4m/s, then power μ=F*v=1500*0.4=600W needs the motor of type selecting 1000W, energy consumption according to actual needs
Height is unfavorable for energy saving requirement.
Utility model content
In view of the problems of the existing technology, the utility model provides the electrical mixed dynamic complete energy saving carrying of aluminium and promotes host, with
Solve above-mentioned at least one technical problem.
The technical solution of the utility model is：Electrical mixed dynamic energy saving carryings of full aluminium promotes host, including including an inner cylinder with
Outer barrel, the inner cylinder be aluminium alloy inner barrel, the aluminium alloy inner barrel be an extrusion forming air cylinder structure, the outer barrel be by
The outer barrel of aluminum alloy material extrusion forming, the outer barrel are spliced by symmetrical two connecting seats, and the outer barrel is logical
It crosses guide wheel or sliding-rail sliding is connect with inner cylinder；
A piston rod, the top phase that the piston rod passes through outer sleeve connection component and the outer barrel are equipped in the inner cylinder
Even, the lower end of the inner cylinder connects a rotary flange；
The side of the outer barrel is equipped with servo motor, and a rack, the servo motor connection one are embedded on the inner cylinder
Driving gear set, the driving gear set are engaged with the rack.
By servo motor rotation come the rotation of drive gear set, inner cylinder is realized by the engagement of driving cog wheel and rack
It moves up and down, object raising and lowering is elevated to realize.The utility model integrally uses aluminium alloy modularized design, system
Make, difficulty of processing is low, the period is short, surface is not needed instead of traditional nonstandard manipulator of steel using the manufacture to play with building blocks
Processing, makes that entire operating environment is safe and clean, energy-saving and environmental protection.The utility model can realize the automation control that lifting heavy makes
System, achievees the purpose that unattended, improves the automatization level of heavy lift, improves working efficiency, by whole after improving
Energy-saving is up to 40%.
At least four side guide wheels or sliding block are installed on the outside of the outer barrel.For increasing the flexibility being oriented to.
The outer wall of the outer barrel is equipped with an attachment device, and the outer barrel is connect by the attachment device with a coaster.
The utility model can be made to be slided on aluminum alloy rail by coaster, realize whole horizontal direction movement.
The lower end of the piston rod is arranged with a piston ring.It can ensure air-tightness, rubbing when reducing piston tube sliding
Wipe power.
The piston ring is piston ring made of polyurethane or polytetrafluoroethylene (PTFE).
The top of the piston ring is equipped with a cushion pad.It can be to piston ring into row buffering.
The top of the piston rod is equipped with a tailpiece of the piston rod head plate, and the tailpiece of the piston rod head plate connect group with the outer sleeve
Part connects.
The piston rod includes piston rod attachment, and a thrust bearing is equipped with below the piston rod attachment.Work can be improved
The movement velocity of stopper rod reduces resistance.
The inner cylinder includes an inner cylinder cover board, and the piston rod passes through the center of the inner cylinder cover board, the inner cylinder cover board
It is detachably connected with the inner cylinder.The impurity in inner cylinder is cleared up by opening inner cylinder cover board, avoids influencing to use.
The inner cylinder connects a pneumatic control system, the pneumatic control system include hand stop valve, relay valve, one-way throttle valve,
Hand control valve, the hand stop valve, the relay valve, the hand control valve and the one-way throttle valve are sequentially connected in series,
The control terminal of the relay valve connects the inner cylinder, and the output end of the one-way throttle valve connects the inner cylinder.
The hand stop valve connects air source.
Hand control valve is opened, relay valve work, is promoted host by load lifting, is connected hand stop valve, entire gas control
System supplies, and can start to work, and when operating hand control valve rising, air supply system is sent into compressed air to host is promoted,
This when, the pressure for promoting the compressed air in host feed back to relay valve by pipeline, and relay valve is according to the pressure of feedback
The pressure for carrying out the automatic compressed gas for increasing feeding, to ensure the steady rising of entire lifting process；When operation manually controls
When valve declines, this is to throttle to the gas of discharge to one-way throttle valve, the speed of control gas discharge, to ensure to be promoted
It is at the uniform velocity stable that host, which entirely declines process, while this pressure can feed back to relay valve, and operation and control is wanted to ensure to work as
Feeding air pressure when valve 5 rises also reduces, and ensures to operate steadily.
The driving gear set includes at least two gears and a cover body, and the servo motor is fixed on the outer of the cover body
The inner wall of wall, the cover body is equipped with a puigging.The noise sent out when transmission gear work can be reduced.
The puigging be include plasterboard and deadening felt, the deadening felt is fitted in the inner wall of the cover body, the stone
Cream plate is covered in the outside of the deadening felt.The utility model can preferably play the effect of sound insulation by two kinds of acoustic materials
Fruit.The outside of deadening felt is covered in by plasterboard can prevent having impurity to fall the running for influencing transmission gear on deadening felt.
The outer wall of the cover body is further fixed on the oil storage tank of a storage lubricating oil, and the oil storage tank connects a flowline, institute
It states flowline and passes through the cover body, and the flowline passes through the puigging, the other end of the flowline to be fixed with a spray
Head, the nozzle is towards at least two gear.It is that gear remains profit that the utility model sprays lubricating oil by nozzle
Sliding state, it is not easy to generate the running of frictional influence driving gear set.
The nozzle is an atomizer.The lubricating oil of ejection can be made more fine and smooth.
The junction of the flowline and the cover body is equipped with a sealing ring, and the sealing ring is sealing made of rubber
Ring.
Further include a signaling interface, the signaling interface be connected with a PLC system, it can be achieved that in ascending and descending process from
Dynamicization accurately controls
Description of the drawings
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the partial structural diagram of the utility model.
In figure：1, thrust bearing；2, tailpiece of the piston rod head plate；3, piston rod attachment；4, outer sleeve connection component；5, inside drum cover
Plate；6, piston rod；7, coaster；8, attachment device；9, outer barrel；10, servo motor；11, driving gear set；12, side guide wheel；13,
Rack；14, rotary flange；15, piston ring；16, cushion pad；17, inner cylinder.
Specific implementation mode
The utility model is described further below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, the electrical mixed dynamic complete energy saving carrying of aluminium promotes host, including including an inner cylinder 17 and outer barrel 9, interior
Cylinder is aluminium alloy inner barrel, and aluminium alloy inner barrel is the air cylinder structure of an extrusion forming, and outer barrel is by aluminum alloy material extrusion forming
Outer barrel, outer barrel is spliced by symmetrical two connecting seats, and outer barrel passes through guide wheel or sliding-rail sliding and connects with inner cylinder
It connects；A piston rod 6 is equipped in inner cylinder, piston rod is connected by outer sleeve connection component 4 with the top of outer barrel, the lower end of inner cylinder
Connect a rotary flange 14；The side of outer barrel is equipped with servo motor 10, and a rack 13, servo motor connection one are embedded on inner cylinder
Driving gear set 11, driving gear set is engaged with rack.By servo motor rotation come the rotation of drive gear set, pass through transmission
The up and down motion of inner cylinder is realized in the engagement of wheel and rack, and object raising and lowering is elevated to realize.The utility model is whole
Body uses aluminium alloy modularized design, and manufacture, difficulty of processing is low, the period is short, using the manufacture to play with building blocks, instead of traditional
The nonstandard manipulator of steel, need not be surface-treated, and make that entire operating environment is safe and clean, energy-saving and environmental protection.The utility model can
It realizes the automation control that makes of lifting heavy, achievees the purpose that unattended, improve the automatization level of heavy lift, improve
Working efficiency, by whole energy after improving up to 40%.
The theoretical calculation of power consumption is as follows：
Assuming that it is 150Kg, speed v=0.4m/s, cylinder bore D=63mm to promote load, stroke s is 800mm, work gas
Pressure is P=0.5Mp, power μ=F.V=150*10*0.4=600W；According to actual needs, the motor of our type selectings is 1000W.
If we use balance gas circuit：Equally it is 150Kg loads, equilibrium state is in after weight is lifted, is because we use
Two pilot valves control pressure reducing valve, it is achieved that unloaded and load balance, will destroy this balance, need one very
Small external force can be achieved with.If after gravitational equilibrium, we select 450W motors, according to mechanical design handbook, cylinder air consumption
Formula, it is assumed that cylinder operation per minute is primary.Then：Q (max)=0.047*D*D*S* (p+1)/0.1*1/t=15L/min, is pressed
According to the specification of a helical-lobe compressor：0.8Mp, 7.5Kw, Q=1.10 cubes/minute of gas output；Then it is computed mean power p=
0.1Kw, actual power is only 550W at this time, therefore by whole energy after improving up to 40%.
At least four side guide wheels 12 or sliding block are installed on the outside of outer barrel.For increasing the flexibility being oriented to.Outer barrel
Outer wall is equipped with an attachment device 8, and outer barrel is connect by attachment device with a coaster 7.It can make the utility model by coaster
It is slided on aluminum alloy rail, realizes whole horizontal direction movement.The lower end of piston rod is arranged with a piston ring 15.It can
Ensure air-tightness, reduces frictional force when piston tube sliding.Piston ring is piston ring made of polyurethane or polytetrafluoroethylene (PTFE).
The top of piston ring is equipped with a cushion pad 16.It can be to piston ring into row buffering.The top of piston rod is equipped with a tailpiece of the piston rod
Head plate 2, tailpiece of the piston rod head plate are connect with outer sleeve connection component.Piston rod includes piston rod attachment 3, is set below piston rod attachment
There is a thrust bearing 1.The movement velocity of piston rod can be improved, resistance is reduced.Inner cylinder includes an inner cylinder cover board 5, and piston rod is worn
The center of inner cylinder cover board is crossed, inner cylinder cover board is detachably connected with inner cylinder.The impurity in inner cylinder is carried out by opening inner cylinder cover board
Cleaning avoids influencing to use.Inner cylinder connects a pneumatic control system, and pneumatic control system includes hand stop valve, relay valve, one-way throttle
Valve, hand control valve, hand stop valve, relay valve, hand control valve and one-way throttle valve are sequentially connected in series, the control terminal of relay valve
Inner cylinder is connected, the output end of one-way throttle valve connects inner cylinder.Hand stop valve connects air source.
Hand control valve is opened, relay valve work, is promoted host by load lifting, is connected hand stop valve, entire gas control
System supplies, and can start to work, and when operating hand control valve rising, air supply system is sent into compressed air to host is promoted,
This when, the pressure for promoting the compressed air in host feed back to relay valve by pipeline, and relay valve is according to the pressure of feedback
The pressure for carrying out the automatic compressed gas for increasing feeding, to ensure the steady rising of entire lifting process；When operation manually controls
When valve declines, this is to throttle to the gas of discharge to one-way throttle valve, the speed of control gas discharge, to ensure to be promoted
It is at the uniform velocity stable that host, which entirely declines process, while this pressure can feed back to relay valve, and operation and control is wanted to ensure to work as
Feeding air pressure when valve 5 rises also reduces, and ensures to operate steadily.
Driving gear set includes at least two gears and a cover body, and servo motor is fixed on the outer wall of cover body, cover body it is interior
Wall is equipped with a puigging.The noise sent out when transmission gear work can be reduced.Puigging be include plasterboard and deadening felt, every
Sound felt is fitted in the inner wall of cover body, and plasterboard is covered in the outside of deadening felt.The utility model can by two kinds of acoustic materials
Preferably play the effect of sound insulation.The outside of deadening felt is covered in by plasterboard can prevent having impurity to fall shadow on deadening felt
Ring the running of transmission gear.The outer wall of cover body is further fixed on the oil storage tank of a storage lubricating oil, and oil storage tank connects a flowline, goes out
Oil pipe passes through cover body, and flowline passes through puigging, the other end of flowline to be fixed with a nozzle, nozzle at least two teeth of direction
Wheel.It is that gear remains lubricating status that the utility model sprays lubricating oil by nozzle, it is not easy to generate frictional influence transmission
The running of gear set.Nozzle is an atomizer.The lubricating oil of ejection can be made more fine and smooth.The connection of flowline and cover body
Place is equipped with a sealing ring, and sealing ring is sealing ring made of rubber.Further include a signaling interface, signaling interface and a PLC systems
System is connected, it can be achieved that the automation in ascending and descending process accurately controls
Above are merely preferred embodiments of the utility model, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of this utility model, several improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as the scope of protection of the utility model.
Claims (10)
1. the electrical mixed dynamic complete energy saving carrying of aluminium promotes host, including including an inner barrel and outer barrel, the inner cylinder is aluminium alloy inner barrel,
The aluminium alloy inner barrel be an extrusion forming air cylinder structure, the outer barrel be by the outer barrel of aluminum alloy material extrusion forming,
The outer barrel is spliced by symmetrical two connecting seats, and the outer barrel is connected by guide wheel or sliding-rail sliding with inner cylinder
It connects；
A piston rod is equipped in the inner cylinder, the piston rod is connected by outer sleeve connection component with the top of the outer barrel,
The lower end of the inner cylinder connects a rotary flange；
The side of the outer barrel is equipped with servo motor, and a rack, one transmission of servo motor connection are embedded on the inner cylinder
Gear set, the driving gear set are engaged with the rack；
The rotation of driving gear set is driven by the rotation of servo motor, institute is realized with engaging for rack by driving gear set
The up and down motion of inner cylinder is stated, object raising and lowering is elevated to realize.
2. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 1 promotes host, it is characterised in that：Outside the outer barrel
Side is equipped at least four side guide wheels or sliding block.
3. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 1 promotes host, it is characterised in that：Outside the outer barrel
Wall is equipped with an attachment device, and the outer barrel is connect by the attachment device with a coaster.
4. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 1 promotes host, it is characterised in that：The piston rod
Lower end is arranged with a piston ring.
5. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 4 promotes host, it is characterised in that：The piston ring
Top is equipped with a cushion pad.
6. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 1 promotes host, it is characterised in that：The piston rod
Top is equipped with a tailpiece of the piston rod head plate, and the tailpiece of the piston rod head plate is connect with the outer sleeve connection component.
7. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 6 promotes host, it is characterised in that：The piston rod packet
Piston rod attachment is included, a thrust bearing is equipped with below the piston rod attachment.
8. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 1 promotes host, it is characterised in that：The inner cylinder includes
One inner cylinder cover board, the piston rod pass through the center of the inner cylinder cover board, the inner cylinder cover board to be detachably connected with the inner cylinder.
9. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 1 promotes host, it is characterised in that：The inner cylinder connection
One pneumatic control system, the pneumatic control system include hand stop valve, relay valve, one-way throttle valve, hand control valve, described to cut manually
Only valve, the relay valve, the hand control valve and the one-way throttle valve are sequentially connected in series, the control terminal connection of the relay valve
The output end of the inner cylinder, the one-way throttle valve connects the inner cylinder.
10. the electrical mixed dynamic complete energy saving carrying of aluminium according to claim 1 promotes host, it is characterised in that：It further include a letter
Number interface, the signaling interface is connected with a PLC system, it can be achieved that the automation in ascending and descending process accurately controls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820179520.7U CN208071130U (en) | 2018-02-01 | 2018-02-01 | The electrical mixed dynamic complete energy saving carrying of aluminium promotes host |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820179520.7U CN208071130U (en) | 2018-02-01 | 2018-02-01 | The electrical mixed dynamic complete energy saving carrying of aluminium promotes host |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208071130U true CN208071130U (en) | 2018-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820179520.7U Expired - Fee Related CN208071130U (en) | 2018-02-01 | 2018-02-01 | The electrical mixed dynamic complete energy saving carrying of aluminium promotes host |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108275570A (en) * | 2018-02-01 | 2018-07-13 | 上海元功机械技术有限公司 | The electrical mixed dynamic complete energy saving carrying of aluminium promotes host |
-
2018
- 2018-02-01 CN CN201820179520.7U patent/CN208071130U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108275570A (en) * | 2018-02-01 | 2018-07-13 | 上海元功机械技术有限公司 | The electrical mixed dynamic complete energy saving carrying of aluminium promotes host |
| CN108275570B (en) * | 2018-02-01 | 2024-04-05 | 上海元功机械技术有限公司 | Electric hybrid all-aluminum energy-saving carrying lifting host |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181109 Termination date: 20220201 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |