CN208068908U - A kind of device for ultrasonic welding - Google Patents
A kind of device for ultrasonic welding Download PDFInfo
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- CN208068908U CN208068908U CN201820345817.6U CN201820345817U CN208068908U CN 208068908 U CN208068908 U CN 208068908U CN 201820345817 U CN201820345817 U CN 201820345817U CN 208068908 U CN208068908 U CN 208068908U
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- pad pasting
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- 238000003466 welding Methods 0.000 title claims abstract description 58
- 238000004080 punching Methods 0.000 claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 238000005219 brazing Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 65
- 238000001514 detection method Methods 0.000 claims description 32
- 230000001360 synchronised effect Effects 0.000 claims description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 9
- 229910003460 diamond Inorganic materials 0.000 claims description 4
- 239000010432 diamond Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 64
- 230000000694 effects Effects 0.000 description 35
- 230000001681 protective effect Effects 0.000 description 28
- 230000007246 mechanism Effects 0.000 description 13
- 230000006872 improvement Effects 0.000 description 10
- 238000009434 installation Methods 0.000 description 7
- 238000007664 blowing Methods 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 239000006227 byproduct Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004826 seaming Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004768 organ dysfunction Effects 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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Abstract
The utility model is related to device for ultrasonic welding technical fields, more particularly to a kind of device for ultrasonic welding, including rack, it is set up in the conveying device of rack, transmission is set to the jig component of conveying device, it is installed on the rotation clamping device that rack is located at conveying device side, it is installed on the weld clamp device that rack deviates from conveying device side close to rotation clamping device, rack is installed on to be located at weld clamp device and rotate the punching film sticking apparatus above clamping device, it is installed on the ultrasonic brazing unit that rack is located above weld clamp device, electric control gear is equipped in the rack, the electric control gear and conveying device, rotate clamping device, weld clamp device, punching film sticking apparatus and ultrasonic brazing unit electrical connection;The utility model is adapted to full-automatic assembly line production and application, can complete fully-automatic supersonic welding pad pasting, can greatly save manpower compared with the existing technology, high degree of automation, work efficiency is high.
Description
Technical field
The utility model is related to device for ultrasonic welding technical fields, more particularly to a kind of device for ultrasonic welding.
Background technology
Automatic technology is widely used in industry, agricultural, military affairs, scientific research, communications and transportation, business, medical treatment, service and family
Front yard etc..It not only can be people from heavy manual labor, part mental labour and severe, dangerous using automatic technology
Working environment in free, and the organ dysfunction of people can be extended, greatly improve labor productivity, enhance human knowledge
The ability in the world and reforming world.
In some mechanical processing production processes, existing factory is when carrying out these processes generally using by hand or partly
Automatic mode separates completion, and product quality and production efficiency cannot be guaranteed, and manpower, machine cost are quite big, tradition
Rivet assembly mainly manually operated, the disadvantage is that the manpower tired time is long, be very easy to that accident occurs, can not be effective
Reasonably use human resources so that assembly time is long and a situation of assembling quality difference;In Chinese patent database
Disclose Patent No.:201720304900.4 auto-ultrasonic lock seaming machine, including rack, conveying mechanism, detent mechanism,
Riveting mechanism and fixed fixture, the conveying mechanism and riveting mechanism are fixedly installed in rack;The fixed fixture is conveying
It moves along a straight line in mechanism, the detent mechanism is installed on rack and penetrates below conveying mechanism to fixed fixture;The lock seaming machine
Structure is located at conveying mechanism and deviates from detent mechanism side, and the technical issues of solution is:Convenient for being processed to material, facilitate crawl riveted,
Improve working efficiency;But in actual use since detent mechanism needs circulation rotating to position, and also have two in feeding
A rotary work station carries out feeding, causes working efficiency low.
Utility model content
To solve the above problems, the utility model, which provides one kind, being adapted to full-automatic assembly line production and application, can complete complete
Auto-ultrasonic welds pad pasting, can greatly save manpower, high degree of automation, the ultrasound that work efficiency is high compared with the existing technology
Wave welding equipment.
Technical solution used by the utility model is:A kind of device for ultrasonic welding, including rack, are set up in rack
Conveying device, transmission are set to the jig component of conveying device, are installed on the rotation material folding dress that rack is located at conveying device side
It sets, is installed on the weld clamp device that rack deviates from conveying device side close to rotation clamping device, be installed on rack and be located at weldering
It connects clamping device and rotates the punching film sticking apparatus above clamping device, be installed on rack and be located at surpassing above weld clamp device
Sound wave welder, the rack is interior to be equipped with electric control gear, the electric control gear and conveying device, rotation clamping device, welding
Clamping device, punching film sticking apparatus and ultrasonic brazing unit electrical connection.
Further improvement of these options is that the conveying device includes section material frame, is set up in defeated below section material frame
Drive component to be sent, several synchronizing wheels of section material frame are set to, the driving component is equipped with synchronous belt and is connected with synchronous wheel drive,
The synchronous belt driving jig component transmission;The section material frame is driven close to jig component transmission side equipped with jig positioning linear
Module is installed on the lifting positioning module at Linear transmission module driving end, be installed on the transmission of lifting positioning module side only into
Module;Lifting positioning module drive connection has only into positioning plate, the jig component be equipped with only into mutual of positioning plate
The plate that is located by connecting matched.
Further improvement of these options is that the rotation clamping device includes the material folding support for being fixedly installed in rack
Frame is installed on the material folding lifting assembly of material folding supporting rack, the material folding rotary components being connected is driven with material folding lifting assembly, with material folding
The connected material folding pneumatic clamper of rotary components driving, is installed on the clamping jaw of material folding pneumatic clamper, the material folding pneumatic clamper is correspondingly arranged with clamping jaw
There are two groups, corresponds respectively to weld clamp device and jig component.
Further improvement of these options is that the weld clamp device includes pedestal, is set to the bearing plate of pedestal,
The bearing plate side is connected with lifting drive component, and the lifting drive component drive connection has clamp assemblies, the clamping
Component include with the fixed seat that is fixedly linked of lifting drive component, be installed on fixed seat for clamping clamping drive seat, it is described
It includes being installed on the linear guide of fixed seat to clamp drive seat, is movably installed in the grip block of the linear guide, is driven with grip block
The clamping cylinder of connection;The fixed seat is correspondingly arranged L-type clamping plate with grip block and forms holding tank.
Further improvement of these options is that the pedestal includes mounting plate, adjustment seat and support column, the adjustment seat
Including lateral adjustments seat and longitudinally adjust seat, the lateral adjustments seat adjusts driving with mounting plate with longitudinally adjust seat and is connected,
The support column is installed on mounting plate upper surface, and the bearing plate is fixedly installed in support column.
Further improvement of these options is that the bearing plate is examined close to lifting drive component side equipped with product in place
Sensor and lifting detection sensor are surveyed, the product to level detection sensor corresponds to holding tank, the lifting detection sensing
Device corresponds to fixed seat;The product is connected equipped with the first connecting plate with bearing plate to level detection sensor, the lifting detection
Sensor is fixedly linked equipped with the second connecting plate with bearing plate, and second connecting plate offers loose slot, the lifting detection
Sensor is installed on loose slot.
Further improvement of these options is that the punching film sticking apparatus includes the pad pasting support for being fixedly installed in rack
Seat is movably set in the frame of pad pasting support base, and the framework upper is provided with pad pasting component, and the pad pasting component includes unreeling
Roller, guide roller, wind-up roll, stretching module and punching module, the let off roll and wind-up roll are drivingly connected by motor, the drawing
It includes the pad pasting clamping plate for stretching retainer and being set to stretching retainer to stretch module;The punching module be equipped with punching drive seat and
The cutter being connected is driven with punching drive seat.
Further improvement of these options is that the frame is movably set in pad pasting support base, institute equipped with riser guide
It states framework underside equipped with pad pasting lifting cylinder to be connected with rack driving, the frame is fixedly mounted close to the inside of pad pasting support base
There is pad pasting to lift limit base.
Further improvement of these options is that the pad pasting clamping plate is equipped with insulation clamp bar;The cutter is arranged for diamond shape,
Its cut ends is equipped with several tooth form blades.
Further improvement of these options is that the ultrasonic brazing unit includes plumb joint, support axle bed and welding
Position adjusting part, the welding position adjusting part is adjustable to be installed on rack, and the support axle bed is fixedly installed in welding position tune
Component is saved, the plumb joint is set up in support axle bed top.
The beneficial effects of the utility model are:
1, in a first aspect, jig component placement is conveyed on a conveyor, product is placed in jig component and is carried out
Transmission is, it can be achieved that pipeline system automation processing, high degree of automation;Second aspect will be conveyed by rotating clamping device
180 ° of rotation is placed into weld clamp device and is fixedly clamped after product gripping in journey, using cylinder positioning clamping, grips
Effect is good, and directly is placed into be fixedly clamped on weld clamp device by product and weld, high degree of automation, work effect
Rate is high;The third aspect, the product outside after being taken over by punching film sticking apparatus butt welding carry out pad pasting, will be protected before unreeling protective film
Cuticula punching can be convenient for the fitting of protective film, and whole-process automatic work, high degree of automation save manpower, working efficiency
It is high;Fourth aspect, rotation clamping device is corresponding double fastener pawl setting, when product is clamped the clamping jaw that pad pasting completes rear clip-claw one end
Afterwards 180 ° are rotated to put back in jig component, and crawl product is also placed into weld clamp device by the clamping jaw of the other end simultaneously, from
And ensure that welding pad pasting is uninterrupted, work efficiency is high;5th aspect, it is whole that automatically working is realized using electric control gear control,
Control effect is good, and high degree of automation, work efficiency is high.
2, the conveying device includes section material frame, and the feed drive component being set up in below section material frame is set to section material frame
Several synchronizing wheels, it is connected that the driving component is equipped with synchronous belt and synchronous wheel drive, the synchronous belt driving jig component
Transmission;Transmission is fixed using section material frame in conveying device, and cost is relatively low, and drive component drives for motor, will drive synchronizing wheel
The transmission of jig component is driven with synchronous belt, overall structure is simple, and work efficiency is high;The section material frame is driven close to jig component
Side is equipped with jig positioning linear and is driven module, is installed on the lifting positioning module at Linear transmission module driving end, is installed on liter
The transmission of positioning module side is dropped only into module;The lifting positioning module drive connection has only into positioning plate, the jig group
Part is equipped with and stops the plate that is located by connecting being mutually matched into positioning plate;Lifting positioning module can be driven by being driven module by positioning linear
Multiple products are placed in corresponding jig component to be shifted one by one, and rotation clamping device material folding and blowing, accurate positioning can be convenient for
Degree is high, and corresponds to jaw position on section material frame and be additionally provided with limit catch, can be to the stretching degree of clamping jaw by limiting catch
It is limited, prevents from colliding with adjacent product, integrated automation degree is high, and work efficiency is high.
3, the rotation clamping device includes the material folding supporting rack for being fixedly installed in rack, is installed on the folder of material folding supporting rack
Expect lifting assembly, the material folding rotary components being connected are driven with material folding lifting assembly, the material folding being connected is driven with material folding rotary components
Pneumatic clamper, is installed on the clamping jaw of material folding pneumatic clamper, and the material folding pneumatic clamper is correspondingly arranged on two groups with clamping jaw, corresponds respectively to weld clip
Tight device and jig component, can play lifting driving effect by the product being clamped on clamping jaw by family lifting assembly, can be convenient for
The crawl and placement of product, and be corresponding double fastener pawl setting, it is ensured that feeding blowing is uninterrupted during the work time, to improve work
Make efficiency.
4, in a first aspect, the bearing plate for being equipped with pedestal, being set to pedestal, plays the role of support and installation by pedestal, lead to
It crosses bearing plate to play the role of undertaking support, support effect is good, easy for installation;Second aspect, the bearing plate side are connected with liter
Drive component drops, and the lifting drive component drive connection has clamp assemblies, and clamp assemblies liter is driven by lifting drive component
Drop, is to rise to after designated position is clamped to product dropping to ultrasonic welding station first, directly fixes product laggard
Row welding, work efficiency is high;The third aspect, the clamp assemblies include the fixed seat being fixedly linked with lifting drive component, are led to
Cross fixed seat and play the role of fixed installation, be installed on fixed seat for clamping clamping drive seat, pass through clamping drive seat work
With by clamping product or can loosening, good clamping effect, to the good fixing effect of product;Fourth aspect, the clamping drive seat packet
The linear guide for being installed on fixed seat is included, the grip block of the linear guide is movably installed in, the clamping gas being drivingly connected with grip block
Cylinder drives grip block along the linear guide Linear transmission, realizes that clamping effect is good to the clamping action of product by clamping cylinder,
Drive effect good;5th aspect, the fixed seat are correspondingly arranged L-type clamping plate with grip block and form holding tank, will by holding tank
Product grips, and clamping is convenient, good fixing effect, is used convenient for ultrasonic bonding, and welding efficiency is high.
5, the pedestal includes mounting plate, adjustment seat and support column, can play the role of fixed installation by mounting plate, pass through
Adjustment seat plays adjustment effect, can be convenient for the contraposition of ultrasonic bonding, be played a supporting role by support column, the adjustment seat packet
Lateral adjustments seat and longitudinally adjust seat are included, the lateral adjustments seat adjusts driving with mounting plate with longitudinally adjust seat and is connected, leads to
The lateral position of mounting plate and lengthwise position can be adjusted by overregulating seat, be convenient for the wielding neck of ultrasonic bonding, to carry
High welding efficiency, the support column are installed on mounting plate upper surface, and the bearing plate is fixedly installed in support column, can be convenient for accepting
Plate is installed and used, while convenient for the welding and fixation of product, improving welding efficiency.
6, the bearing plate is equipped with product to level detection sensor and lifting detection sensing close to lifting drive component side
Device, the product to level detection sensor correspond to holding tank, and the lifting detection sensor corresponds to fixed seat, further
, the product to level detection sensor is connected equipped with the first connecting plate with bearing plate, and the lifting detection sensor is equipped with the
Two connecting plates are fixedly linked with bearing plate, and second connecting plate offers loose slot, and the lifting detection sensor is installed on
Fixed seat is declined by lifting drive component by product to level detection sensor detectable product, is led to by loose slot afterwards in place
Ultrasonic bonding will be carried out to product by crossing lifting detection sensor and detecting that fixed seating postpones, and integrated automation degree is high.
7, the punching film sticking apparatus includes the pad pasting support base for being fixedly installed in rack, is movably set in pad pasting support base
Frame, the framework upper is provided with pad pasting component, frame can be connected with rack by pad pasting support base;The pad pasting group
Part includes that let off roll, guide roller, wind-up roll, stretching module and punching module, the let off roll and wind-up roll are driven by motor
Connection, the module that stretches includes the pad pasting clamping plate for stretching retainer and being set to stretching retainer;The punching module is equipped with
Punching drive seat and the cutter being connected with the driving of punching drive seat;Protective film is unreeled to guide roller by let off roll and is led
To, by pad pasting clamping plate by protective film grab tensile, the punching on pad pasting clamping plate before pad pasting, after protective film is fitted in product
On, extra protective film will have been pasted and carried out winding use, integrated automation degree is high, and work efficiency is high.
8, the frame is movably set in pad pasting support base equipped with riser guide, and the framework underside is equipped with pad pasting lifting air
Cylinder is connected with rack driving, and the frame is installed with pad pasting lifting limit base on the inside of pad pasting support base, passes through liter
The driving of sending down abnormally ascending cylinder drives frame to be lifted along riser guide, pad pasting is carried out to product convenient for pad pasting component, using up-down mode packet
Cover formula pad pasting, wide coverage, pad pasting effect is good.
9, the pad pasting clamping plate is equipped with insulation clamp bar, by the clamp bar that insulate by protective film grab tensile, ensures stretching
Protective film is not worn in journey, and insulation clamp bar is that plastic-steel or Teflon are arranged, and it is good to grip effect, and pad pasting clamping plate is additionally provided with
Clip slot ensures the stability and drawing effect of clip slot;The cutter is arranged for diamond shape, and cut ends are equipped with several tooth form blades,
It is equipped with below cutter and cutter is cut into the protective film collection device that protective film waste material is collected, pass through protective film garbage collection
The protective film garbage collection that device is cut off cutter, prevents protective film waste material from falling into other mechanisms, and collecting effect is good, passes through
Coating product shape disposably can once can be completed and cut out by cutter, and work efficiency is high, and covered effect is good.
10, the ultrasonic brazing unit includes plumb joint, support axle bed and welding position adjusting part, the welding position tune
Section component is adjustable to be installed on rack, and the support axle bed is fixedly installed in welding position adjusting part, and the plumb joint is set up in
Axle bed top is supported, can be adjusted by welding the welding position of adjusting part butt joint, the position of plumb joint is finally right
The product being clamped on holding tank carries out ultrasonic bonding to product, and welding effect is good, and work efficiency is high.
In the utility model, it is adapted to full-automatic assembly line production and application, fully-automatic supersonic welding pad pasting, phase can be completed
Manpower can be greatlyd save for the prior art, high degree of automation, work efficiency is high.
Description of the drawings
Fig. 1 is the stereogram of the utility model;
Fig. 2 is the stereogram of the utility model conveying device;
Fig. 3 is the stereogram of the utility model conveying device part-structure;
Fig. 4 is the stereogram of the utility model weld clamp device;
Fig. 5 is the stereogram that the utility model rotates clamping device;
Fig. 6 is the stereogram that the utility model rotates another visual angle of clamping device;
Fig. 7 is the stereogram of the utility model punching film sticking apparatus;
Fig. 8 is the stereogram at another visual angle of the utility model punching film sticking apparatus;
Fig. 9 is the stereogram of the utility model ultrasonic brazing unit.
Description of drawing identification:Device for ultrasonic welding 1000, rack 100, conveying device 200, section material frame 210, conveying are driven
Dynamic component 220, synchronizing wheel 230, synchronous belt 240, Linear transmission module 250, lifting positioning module 260, only into positioning plate 261,
Transmission is only into module 270, limit catch 280, jig component 300, the plate 310 that is located by connecting, rotation clamping device 400, material folding branch
Support 410, material folding lifting assembly 420, material folding rotary components 430, material folding pneumatic clamper 440, clamping jaw 450, weld clamp device 500,
Pedestal 510, mounting plate 511, adjustment seat 512, support column 513, bearing plate 520, product to level detection sensor 521, lifting inspection
Survey sensor 522, the first connecting plate 523, the second connecting plate 524, loose slot 525, lifting drive component 530, clamp assemblies
540, fixed seat 541, the linear guide 542, grip block 543, clamping cylinder 544, holding tank 545, punching film sticking apparatus 600, patch
Film support base 610, riser guide 621, pad pasting lifting limit base 622, pad pasting component 630, let off roll 631, is oriented to frame 620
Roller 632, wind-up roll 633 stretch module 634, stretch retainer 634a, pad pasting clamping plate 634b, punching module 635, punching driving
Seat 635a, cutter 635b, ultrasonic brazing unit 700, plumb joint 710, support axle bed 720, welding position adjusting part 730, electricity
Control device 800.
Specific implementation mode
The utility model is further described below in conjunction with attached drawing.
As shown in Figure 1, the stereogram of the utility model.
A kind of device for ultrasonic welding 1000, including rack 100 are set up in the conveying device 200 of rack 100, and transmission is set
It is placed in the jig component 300 of conveying device 200, is installed on the rotation clamping device that rack 100 is located at 200 side of conveying device
400, it is installed on the weld clamp device 500 that rack 100 deviates from 200 side of conveying device close to rotation clamping device 400, peace
It is located at weld clamp device 500 loaded on rack 100 and rotates the punching film sticking apparatus 600 of 400 top of clamping device, is installed on machine
Frame 100 is located at the ultrasonic brazing unit 700 of 500 top of weld clamp device, and electric control gear 800 is equipped in the rack 100,
The electric control gear 800 and conveying device 200, rotation clamping device 400, weld clamp device 500, punching film sticking apparatus 600
It is electrically connected with ultrasonic brazing unit 700.
It is conveyed in a first aspect, jig component 300 is placed in conveying device 200, product is placed on jig component 300
On be transmitted, it can be achieved that pipeline system automation processing, high degree of automation;Second aspect, by rotating clamping device 400
180 ° of rotation after product gripping in transmission process is placed into weld clamp device 500 to be fixedly clamped, using cylinder locating clip
It takes, it is good to grip effect, and directly is placed into be fixedly clamped on weld clamp device 500 by product and weld, automatically
Change degree is high, and work efficiency is high;The third aspect, the product outside after being taken over by 600 butt welding of punching film sticking apparatus carry out pad pasting,
By protective film punching before unreeling protective film, the fitting of protective film, and whole-process automatic work can be convenient for, high degree of automation,
Manpower is saved, work efficiency is high;Fourth aspect, rotation clamping device 400 is corresponding double fastener pawl setting, when pad pasting completes rear clip-claw
180 ° of rotation is put back in jig component 300 after product is clamped the clamping jaw of one end, and the clamping jaw of the other end simultaneously also produces crawl
Product are placed into weld clamp device 500, and to ensure to weld, pad pasting is uninterrupted, and work efficiency is high;5th aspect, it is whole using electricity
It controls the control of device 800 and realizes automatically working, control effect is good, and high degree of automation, work efficiency is high.
As shown in Figure 2 to 3, the respectively stereogram of the stereogram and part-structure of conveying device.
Conveying device 200 includes section material frame 210, is set up in the feed drive component 220 of 210 lower section of section material frame, is set to
Several synchronizing wheels 230 of section material frame 210, the feed drive component 220 are equipped with synchronous belt 240 and drive phase with synchronizing wheel 230
Even, the synchronous belt 240 drives jig component 300 to be driven;Transmission is fixed using section material frame 210 in conveying device 200, at
This is relatively low, and feed drive component 220 drives for motor, and synchronizing wheel 230 will be driven to drive jig component 300 with synchronous belt 240
Transmission, overall structure is simple, and work efficiency is high;The section material frame 210 is driven side close to jig component 300 and is positioned equipped with jig
Linear transmission module 250 is installed on the lifting positioning module 260 that Linear transmission module 250 drives end, is installed on lifting positioning mould
The transmission of 260 sides of group is only into module 270;The drive connection of lifting positioning module 260 has only into positioning plate 261, described to control
Tool component 300 is equipped with and stops the plate 310 that is located by connecting being mutually matched into positioning plate 261;Being driven module 250 by positioning linear can
Multiple products are placed in the driving lifting correspondence jig component 300 of positioning module 260 to be shifted one by one, and rotation material folding dress can be convenient for
400 material foldings and blowing are set, positioning accuracy is high, and corresponds to jaw position on section material frame 210 and be additionally provided with limit catch 280,
The stretching degree of clamping jaw can be limited by limiting catch 280, prevents from colliding with adjacent product, integrated automation
Degree is high, and work efficiency is high.
As shown in figure 4, for the stereogram of weld clamp device.
Rotation clamping device 400 includes the material folding supporting rack 410 for being fixedly installed in rack 100, is installed on material folding supporting rack
410 material folding lifting assembly 420 drives the material folding rotary components 430 being connected, with material folding rotation group with material folding lifting assembly 420
The connected material folding pneumatic clamper 440 of the driving of part 430, is installed on the clamping jaw 450 of material folding pneumatic clamper 440, the material folding pneumatic clamper 440 and clamping jaw
450 are correspondingly arranged on two groups, correspond respectively to weld clamp device 500 and jig component 300, can by family lifting assembly
The product being clamped on clamping jaw 450 is played into lifting driving effect, the crawl and placement of product can be convenient for, and is corresponding double fastener pawl
450 settings, it is ensured that feeding blowing is uninterrupted during the work time, to improve working efficiency.
As shown in figures 5 and 6, the respectively stereogram of weld clamp device different visual angles.
Weld clamp device 500, in a first aspect, the bearing plate 520 for being equipped with pedestal 510, being set to pedestal 510, passes through bottom
Seat 510 plays the role of support and installation, is played and is undertaken support by bearing plate 520, support effect is good, easy for installation;The
Two aspects, 520 side of the bearing plate are connected with lifting drive component 530, and the drive connection of lifting drive component 530 has folder
Component 540 is held, drives clamp assemblies 540 to lift by lifting drive component 530, is to rise to designated position to be clamped to production first
It is welded after dropping to ultrasonic welding station, directly fixing product after product, work efficiency is high;The third aspect, it is described
Clamp assemblies 540 include the fixed seat 541 being fixedly linked with lifting drive component 530, and fixed peace is played by fixed seat 541
Pretend to use, be installed on fixed seat 541 for clamping clamping drive seat, by the effect of clamping drive seat can by clamping product or
Loosen, good clamping effect, to the good fixing effect of product;Fourth aspect, the clamping drive seat include being installed on fixed seat 541
The linear guide 542, be movably installed in the grip block 543 of the linear guide 542, with grip block 543 be drivingly connected clamping cylinder
544, it drives grip block 543 along 542 Linear transmission of the linear guide by clamping cylinder 544, realizes the clamping action to product,
Clamping effect is good, and driving effect is good;5th aspect, the fixed seat 541 are correspondingly arranged L-type clamping plate with grip block 543 and form folder
Slot 545 is held, is gripped product by holding tank 545, clamping is convenient, good fixing effect, is used convenient for ultrasonic bonding, weldering
It connects efficient.
Pedestal 510 includes mounting plate 511, adjustment seat 512 and support column 513, and fixed installation can be played by mounting plate 511
Effect, adjustment effect is played by adjustment seat 512, can be convenient for the contraposition of ultrasonic bonding, is played support by support column 513 and is made
With the adjustment seat 512 includes lateral adjustments seat 512 and longitudinally adjust seat 512, the lateral adjustments seat 512 and longitudinally adjust
Seat 512 with mounting plate 511 adjust driving is connected, by adjustment seat 512 can be to mounting plate 511 lateral position and lengthwise position
It is adjusted, is convenient for the wielding neck of ultrasonic bonding, to improve welding efficiency, the support column 513 is installed on mounting plate 511
Upper surface, the bearing plate 520 are fixedly installed in support column 513, can be convenient for installing and using for bearing plate 520, while convenient for production
The welding and fixation of product improve welding efficiency.
Bearing plate 520 is equipped with product close to 530 side of lifting drive component and is passed to level detection sensor 521 and lifting detection
Sensor 522, the product to level detection sensor 521 correspond to holding tank 545, and the lifting detection sensor 522 corresponds to
Fixed seat 541, further, the product to level detection sensor 521 are connected equipped with the first connecting plate 523 with bearing plate 520,
The lifting detection sensor 522 is fixedly linked equipped with the second connecting plate 524 with bearing plate 520, and second connecting plate 524 is opened
Equipped with loose slot 525, the lifting detection sensor 522 is installed on loose slot 525, passes through product to level detection sensor 521
Detectable product is in place afterwards declined fixed seat 541 by lifting drive component 530, is detected by lifting detection sensor 522
Ultrasonic bonding will be carried out after to 541 position of fixed seat to product, integrated automation degree is high.
As shown in Fig. 7~Fig. 8, the respectively stereogram of punching film sticking apparatus different visual angles.
Punching film sticking apparatus 600 includes the pad pasting support base 610 for being fixedly installed in rack 100, is movably set in pad pasting branch
The frame 620 of seat 610 is supportted, 620 upper shelf of the frame is equipped with pad pasting component 630, can be by frame by pad pasting support base 610
620 are connected with rack 100;The pad pasting component 630 includes let off roll 631, guide roller 632, wind-up roll 633, stretches module 634
With punching module 635, the let off roll 631 and wind-up roll 633 are drivingly connected by motor, and the stretching module 634 includes drawing
It stretches retainer 634a and is set to the pad pasting clamping plate 634b for stretching retainer 634a;The punching module 635 drives equipped with punching
The seat 635a and cutter 635b being connected with the 635a drivings of punching drive seat;Protective film is unreeled to guide roller by let off roll 631
632 are oriented to, by pad pasting clamping plate 634b by protective film grab tensile, the punching on pad pasting clamping plate 634b before pad pasting, after
Protective film is fitted on product, extra protective film will have been pasted and carried out winding use, integrated automation degree is high, working efficiency
It is high.
Frame 620 is movably set in pad pasting support base 610 equipped with riser guide 621, and 620 downside of the frame is equipped with pad pasting
Lifting cylinder is connected with the driving of rack 100, and the frame 620 is installed with pad pasting liter close to the inside of pad pasting support base 610
Limit base 622 is dropped, drives frame 620 to be lifted along riser guide 621 by the driving of lifting cylinder, it is right convenient for pad pasting component 630
Product carries out pad pasting, and using up-down mode clad type pad pasting, wide coverage, pad pasting effect is good.
Pad pasting clamping plate 635b is equipped with insulation clamp bar, by the clamp bar that insulate by protective film grab tensile, ensures in drawing process
Middle protective film is not worn, and insulation clamp bar 635b1 is that plastic-steel or Teflon are arranged, and it is good to grip effect, and pad pasting clamping plate
635b is additionally provided with clip slot, ensures the stability and drawing effect of clip slot;The cutter 635b is arranged for diamond shape, and cut ends are set
There are several tooth form blades, is equipped with below cutter 635b and cutter 635b is cut into the protective film receipts that protective film waste material is collected
Acquisition means (not shown), the protective film for being cut off cutter 635b by protective film waste material collection device (not shown)
Garbage collection prevents protective film waste material from falling into other mechanisms, and collecting effect is good, can be disposably by product packet by cutter 635b
It covers shape and once can be completed and cut out, work efficiency is high, and covered effect is good.
As shown in figure 9, for the stereogram of ultrasonic brazing unit.
Ultrasonic brazing unit 700 includes plumb joint 710, support axle bed 720 and welding position adjusting part 730, the weldering
Connect that an adjusting part 730 is adjustable to be installed on rack 100, the support axle bed 720 is fixedly installed in welding position adjusting part
730, the plumb joint 710 is set up in 720 top of support axle bed, can pass through the welding position of welding adjusting part butt joint 710
It sets and is adjusted, the position of plumb joint 710 carries out supersonic welding finally to the product being clamped on holding tank 545 to product
It connects, welding effect is good, and work efficiency is high.
The operation principle of the utility model is:
The transmission of jig component 300 will only be controlled into module 270 to when being transported to designated position by transmission in conveying assembly
Have component 300 to position, the product placed on jig clamping rotation is placed into weld clamp for 180 ° by rotating clamping device 400
In the holding tank 545 of device 500, clamping product is fixed by holding tank 545, after by ultrasonic brazing unit 700 to production
Product carry out ultrasonic bonding, and after the completion of welding, coating product is pasted to the protective film after punching by punching film sticking apparatus 600
Film, after product being captured by rotating clamping device 400 after pad pasting 180 ° of rotation product is placed into jig component 300, rotate
Clamping device 400 is arranged for double fastener pawl 450, and during blowing is clamped, another clamping jaw 450 will be in jig component 300 simultaneously
Product clamping rotation is placed into the fixation of weld clamp device 500 and carries out welding pad pasting, and overall work is uninterrupted, the degree of automation
Height, work efficiency is high.
In the utility model, it is adapted to full-automatic assembly line production and application, fully-automatic supersonic welding pad pasting, phase can be completed
Manpower can be greatlyd save for the prior art, high degree of automation, work efficiency is high.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for the common of this field
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of device for ultrasonic welding, it is characterised in that:Including rack, it is set up in the conveying device of rack, transmission is set to
The jig component of conveying device is installed on the rotation clamping device that rack is located at conveying device side, is installed on rack close to rotation
Turn the weld clamp device that clamping device deviates from conveying device side, is installed on rack and is located at weld clamp device and rotation material folding
Punching film sticking apparatus above device is installed on the ultrasonic brazing unit that rack is located above weld clamp device, the machine
Electric control gear is equipped in frame, the electric control gear is filled with conveying device, rotation clamping device, weld clamp device, punching pad pasting
It sets and is electrically connected with ultrasonic brazing unit.
2. a kind of device for ultrasonic welding according to claim 1, it is characterised in that:The conveying device includes proximate matter
Frame, the feed drive component being set up in below section material frame are set to several synchronizing wheels of section material frame, and the driving component is equipped with
Synchronous belt is connected with synchronous wheel drive, the synchronous belt driving jig component transmission;The section material frame is driven close to jig component
Side is equipped with jig positioning linear and is driven module, is installed on the lifting positioning module at Linear transmission module driving end, is installed on liter
The transmission of positioning module side is dropped only into module;The lifting positioning module drive connection has only into positioning plate, the jig group
Part is equipped with and stops the plate that is located by connecting being mutually matched into positioning plate.
3. a kind of device for ultrasonic welding according to claim 1, it is characterised in that:The rotation clamping device includes solid
Dingan County is loaded on the material folding supporting rack of rack, is installed on the material folding lifting assembly of material folding supporting rack, and phase is driven with material folding lifting assembly
Material folding rotary components even drive the material folding pneumatic clamper being connected with material folding rotary components, are installed on the clamping jaw of material folding pneumatic clamper, the folder
Material pneumatic clamper is correspondingly arranged on two groups with clamping jaw, corresponds respectively to weld clamp device and jig component.
4. a kind of device for ultrasonic welding according to claim 1, it is characterised in that:The weld clamp device includes bottom
Seat, the bearing plate for being set to pedestal, the bearing plate side are connected with lifting drive component, and the lifting drive component driving connects
Clamp assemblies are connected to, the clamp assemblies include the fixed seat being fixedly linked with lifting drive component, are installed on fixed seat and are used for
The clamping drive seat of clamping, the clamping drive seat includes being installed on the linear guide of fixed seat, is movably installed in the linear guide
Grip block, with grip block be drivingly connected clamping cylinder;The fixed seat is correspondingly arranged L-type clamping plate with grip block and forms clamping
Slot.
5. a kind of device for ultrasonic welding according to claim 4, it is characterised in that:The pedestal includes mounting plate, adjusts
Save seat and support column, the adjustment seat includes lateral adjustments seat and longitudinally adjust seat, the lateral adjustments seat and longitudinally adjust seat
It adjusts driving with mounting plate to be connected, the support column is installed on mounting plate upper surface, and the bearing plate is fixedly installed in support
Column.
6. a kind of device for ultrasonic welding according to claim 4, it is characterised in that:The bearing plate drives close to lifting
Component side is equipped with product to level detection sensor and lifting detection sensor, and the product to level detection sensor corresponds to folder
Slot is held, the lifting detection sensor corresponds to fixed seat;The product is equipped with the first connecting plate and holds to level detection sensor
Fishplate bar is connected, and the lifting detection sensor is fixedly linked equipped with the second connecting plate with bearing plate, and second connecting plate opens up
There are loose slot, the lifting detection sensor to be installed on loose slot.
7. a kind of device for ultrasonic welding according to claim 1, it is characterised in that:The punching film sticking apparatus includes solid
Dingan County is loaded on the pad pasting support base of rack, is movably set in the frame of pad pasting support base, the framework upper is provided with pad pasting group
Part, the pad pasting component include let off roll, guide roller, wind-up roll, stretch module and punching module, the let off roll and wind-up roll
It is drivingly connected by motor, the module that stretches includes the pad pasting clamping plate for stretching retainer and being set to stretching retainer;It is described
Punching module is equipped with punching drive seat and drives the cutter being connected with punching drive seat.
8. a kind of device for ultrasonic welding according to claim 7, it is characterised in that:The frame is lived equipped with riser guide
Dynamic to be set to pad pasting support base, the framework underside is equipped with pad pasting lifting cylinder and is connected with rack driving, and the frame is close to patch
Pad pasting lifting limit base is installed on the inside of film support base.
9. a kind of device for ultrasonic welding according to claim 7, it is characterised in that:The pad pasting clamping plate is equipped with insulating blanked clamper
Item;The cutter is arranged for diamond shape, and cut ends are equipped with several tooth form blades.
10. a kind of device for ultrasonic welding according to claim 1, it is characterised in that:The ultrasonic brazing unit packet
Plumb joint, support column and welding position adjusting part are included, the welding position adjusting part is adjustable to be installed on rack, the support column
It is fixedly installed in welding position adjusting part, the plumb joint is set up in upper part of the supporting column.
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CN201820345817.6U CN208068908U (en) | 2018-03-14 | 2018-03-14 | A kind of device for ultrasonic welding |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114799470A (en) * | 2021-01-28 | 2022-07-29 | 无锡鼎加弘思饮品科技有限公司 | Ultrasonic welding bottom die device and rotary ultrasonic welding test equipment |
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2018
- 2018-03-14 CN CN201820345817.6U patent/CN208068908U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114799470A (en) * | 2021-01-28 | 2022-07-29 | 无锡鼎加弘思饮品科技有限公司 | Ultrasonic welding bottom die device and rotary ultrasonic welding test equipment |
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