CN208033263U - Power battery monomer harmless disassembly separation platform - Google Patents

Power battery monomer harmless disassembly separation platform Download PDF

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Publication number
CN208033263U
CN208033263U CN201820182356.5U CN201820182356U CN208033263U CN 208033263 U CN208033263 U CN 208033263U CN 201820182356 U CN201820182356 U CN 201820182356U CN 208033263 U CN208033263 U CN 208033263U
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shell
battery
cutting
cartridge
unit
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黄敦新
吴文峰
张育民
赵勇礼
王文洪
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Shenyang Institute of Automation of CAS
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Shenyang Institute of Automation of CAS
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Abstract

The utility model discloses a kind of power battery monomer harmless disassembly separation platforms, it includes battery cell disassembly system, exhaust treatment system, safety isolation protective system and automatically controlled and banner system to disassemble separation platform, the battery cell disassembly system is placed in totally enclosed safety isolation protective system, and connect with exhaust treatment system, described automatically controlled and banner system is for being monitored and being controlled to the dismantling process of power battery;The utility model can realize that the automation shell cutting of power battery monomer cracks and sheathing material is automatically separated with core material packet and respectively recycling stores, dismantling process generates the harmless treatment of production exhaust gas environment-friendly automatic, the unified recycling of electrolyte, and the recycling for follow-up core material provides basis;The demonstration line technology system is equipped with the divider wall of 1 set of manipulation observing interface simultaneously, utmostly avoids realizing that operator far from the safety in production under adverse circumstances, realizes safety observation and manipulation.

Description

Power battery monomer harmless disassembly separation platform
Technical field
The utility model is related to the technical fields of power battery dismantling, more particularly to a kind of power battery monomer is innoxious to be torn open Solve separation platform.
Background technology
Power battery refers to having larger power capacity and output power, can configure electric bicycle, electric vehicle, electronic The battery of equipment and tool drives power supply.With flourishing for New-energy electric vehicle, power battery market is presented high speed and increases Long situation, at the same time, power battery learies are increasing, scrap the recycling of power battery as power electric is influenced One key factor of pond industry development.Currently, domestic power battery recycling industry is also in starting stage of fumbling, power battery Automation degree of dismantling it is low, rely primarily on and manually disassembled.
In the dismantling removal process of power battery, how efficiently by the protection shell of power battery and cell matrix point From being a crucial problem, if selected, separation method is improper to be caused battery short circuit on fire or even explode, and is generated certain Toxic gas, there are security risks for manual operation, in addition, during manual operations, operator readily accesses battery Waste liquid, harm health.
Therefore, there is an urgent need for developing power battery to disassemble reclaimer, power battery environmental protection and energy saving, safe and reliable, effect are realized The high dismantling recycling of rate.
Utility model content
The shortcomings that the main purpose of the utility model is to overcome the prior arts and deficiency, provide a kind of power battery monomer Harmless disassembly separation platform.
A kind of power battery monomer harmless disassembly separation platform of the utility model, the platform pass through automatically controlled and banner system The dismantling process of power battery is monitored and is controlled, including battery cell disassembly system, exhaust treatment system and safety every From guard system, the battery cell disassembly system is placed in totally enclosed safety isolation protective system, and and exhaust treatment system Connection;
The battery cell disassembly system includes intelligent feed bin unit for batch feeding, robot automatic loading/unloading list Member, battery cutter unit, logistics transmission unit and battery core separative element, the battery cutter unit include cartridge cutter unit With shell cutter unit two parts;The robot automatic loading/unloading unit is captured by manipulator and is stored in intelligent feed bin unit Battery cell, be placed on battery cutter unit, battery cutter unit to battery cell carry out cartridge and shell cutting, cut Battery cell after cutting is sent to battery core separative element by material transmission system, and de- point is carried out to shell and battery core.
The intelligent feed bin unit includes intelligent feed bin rack as a preferred technical solution, the intelligence feed bin rack Top be equipped with circular orbit, the circular orbit is equipped with multiple battery cells, and the bottom of the intelligence feed bin rack is equipped with Lifting pin, the lifting pin match with the lifting pin through hole for being arranged in intelligent feed bin frame top;It is set on the lifting pin There is sensor.
The cartridge cutter unit includes cartridge cutting frame as a preferred technical solution, the head cutting frame It is equipped with cartridge cutting horizontal motion, is hung down on cartridge cutting horizontal motion and with cartridge cutting horizontal motion Straight position is equipped with cartridge cutting elevating movement mechanism, and cartridge cutting elevating movement mechanism is equipped with cartridge emery wheel cuts Machine is equipped with battery clamp system in the cutting work station of cartridge abrasive wheel cutting machine.
The shell cutter unit includes shell abrasive wheel cutting machine, shell cutting lifting fortune as a preferred technical solution, Motivation structure and shell cutting horizontal motion, shell cutting elevating movement mechanism are vertically arranged in shell by guide rail The bottom of cutting horizontal motion, the shell abrasive wheel cutting machine is arranged by guide rail cuts elevating movement mechanism in shell Side;It is equipped with battery clamp, position changing machine clamp, positioner turntable and displacement in the cutting work station of the shell abrasive wheel cutting machine Machine fixing device, the battery clamp are fixed on by position changing machine clamp on positioner turntable, and the positioner turntable setting exists In positioner fixing device.
As a preferred technical solution, the battery core separative element include be symmetrical set take shell unit, Mei Gequ Shell unit includes truck under shell, truck top is equipped with and takes shell unit mounting plate and setting that shell unit is being taken to pacify under the shell Guide rail, cylinder in loading board take shell arm and briquetting component, and the cylinder driving takes shell arm to be slided on guide rail, in briquetting portion Under the cooperation of part, truck under battery case is removed and is sent to shell.
Exhaust treatment system includes that the spray column, photooxidant, activated carbon being linked in sequence are inhaled as a preferred technical solution, Adnexa and wind turbine.
The spray column is Double-layer water spray column as a preferred technical solution,.
The safety isolation protective system is spliced by transparent glass wall as a preferred technical solution, transparent glass Wall is equipped with on-screen display system.
The utility model compared with prior art, has the following advantages that and advantageous effect:
1, the power battery dismantling platform of the utility model for the power battery monomer in certain size specification limit without The technologies automation demandings such as evilization dismantling, core packet are detached with shell, material recycle stores, exhaust-gas treatment and qualified discharge, Research and develop and realize the full-automatic production of the processes such as power battery dismantling and battery core separation.
2, the utility model high degree of automation is, it can be achieved that the materials such as battery head, battery core and shell are classified automatically, exhaust gas, Dust active collection, discards environmental protection recycling, and dismantling is efficient.
3, the utility model main technique position uses totally enclosed type outer cover, effectively completely cuts off equipment internal noise and powder The safety of dirt, protection staff and equipment reduces the danger of cutting.
4, the utility model applicability is wide, is applicable to the automatic dismantling of the power battery of different model specification, is suitable for criticizing Quantization production.
Description of the drawings
Fig. 1 is a kind of scheme of installation of the utility model dismantling platform indoors;
Fig. 2 is the vertical view of the utility model dismantling platform indoor location;
Fig. 3 is the structural schematic diagram of the utility model intelligence feed bin unit;
Fig. 4 is the structural schematic diagram of the utility model cartridge cutter unit;
Fig. 5 is the structural schematic diagram of the utility model shell cutter unit;
Fig. 6 is the structural schematic diagram of the utility model battery core separative element;
Fig. 7 is the structural schematic diagram of the utility model exhaust treatment system;
Fig. 8 is the control flow chart of the utility model dismantling platform.
Drawing reference numeral explanation:1- battery cell disassembly systems;2, exhaust treatment system;3- safety isolation protective systems;4- Automatically controlled and banner system;11- intelligence feed bin units;12- robots automatic loading/unloading unit;13- battery cutter units;14- objects Steaming transfer unit;15- battery core separative elements;111- intelligence feed bin racks;112- circular orbits;113- battery cells;114- is pushed up Rising stem;115- lifting pin through holes;116- sensors;131- cartridge cutting frames;132- cartridge cutting horizontal motions; 133- cartridges cut elevating movement mechanism;134- cartridge abrasive wheel cutting machines;135- battery clamp systems;136- shell emery wheel cuts Machine;137- shells cut elevating movement mechanism;138- shell cutting horizontal motions;139- battery clamps;1310- positioners Fixture;1311- positioner turntables;1312- positioner fixing devices;Truck under 151- shells;152- takes shell unit mounting plate; 153- guide rails;154- cylinders;155- takes shell arm;156- briquetting components;Battery cell after 157- cuttings;31- spray columns;32- light Oxidant;33- active carbon adsorbers;34- wind turbines.
Specific implementation mode
The present invention will be further described in detail with reference to the embodiments and the accompanying drawings, but the implementation of the utility model Mode is without being limited thereto.
Embodiment
Shown in as shown in Figure 1 and Figure 2, a kind of power battery monomer harmless disassembly separation platform of the present embodiment, the platform The dismantling process of power battery is monitored and controlled by automatically controlled and banner system 4, including battery cell disassembly system 1, Exhaust treatment system 2 and safety isolation protective system 3, the battery cell disassembly system are placed in totally enclosed safety isolation protective System, and connect with exhaust treatment system, described automatically controlled and banner system is for monitoring the dismantling process of power battery And control;Platform through this embodiment, realize power battery monomer automation shell cutting crack and sheathing material with electricity Core material packet is automatically separated and respectively recycling storage, and dismantling process generates the harmless treatment of production exhaust gas environment-friendly automatic, electricity The unified recycling of liquid is solved, the recycling for follow-up core material provides basis;The demonstration line technology system is equipped with 1 set of manipulation observation simultaneously The divider wall at interface utmostly avoids realizing operator far from the safety in production under adverse circumstances, while realizing security viewpoint It examines and manipulates.
The battery cell disassembly system 1 includes automatically upper and lower for the intelligent feed bin unit 11 of batch feeding, robot Material unit 12, battery cutter unit 13, logistics transmission unit 14 and battery core separative element 15, the battery cutter unit include Cartridge cutter unit and shell cutter unit two parts;The robot automatic loading/unloading unit captures intelligence material by manipulator The battery cell stored in warehouse receipt member is placed on battery cutter unit, battery cutter unit to battery cell carry out cartridge and The cutting of shell, the battery cell after cutting are sent to battery core separative element by material transmission system, are carried out to shell and battery core De- point.
As shown in figure 3, the intelligence feed bin unit 11 includes intelligent feed bin rack 111, the top of the intelligence feed bin rack Portion is equipped with circular orbit 112, and the circular orbit is equipped with multiple battery cells 113, and the bottom of the intelligence feed bin rack is set There is a lifting pin 114, the lifting pin matches with the lifting pin through hole 115 for being arranged in intelligent feed bin frame top;The top Rising stem is equipped with sensor 116.The intelligence feed bin unit mainly meets artificial disposable batch feeding, ensures in certain work Make system automatic work in the time, liberate artificial high frequency feed supplement work, design objective is disposably to cache 50 monomers.Work When, artificial disposable feeding, manipulator crawl often captures a battery during manipulator crawl, and sensor detects sky Position, control lifting pin jack a battery upwards.After having captured a row, circular orbit movement is newly arranged into crawl, until all electricity Pond group crawl finishes.
The robot automatic loading/unloading unit 12 is primarily to complete to capture from intelligent feed bin automatic identification, and pass through Planned course, which is automatically performed, to be sent battery cell to cutting and equips, and complete will the battery target that finishes of cutting be sent to it is automatic defeated Send system.Robotic system uses import Robotic system, ensures stable and reliable operation.Robot end executes Device meets platform automated production requirement by specialized custom design.
The battery cutting unit split pole head cutting and shell cut two parts, implement cutting using power adjustment grinding wheel, Cutting process will produce larger flue dust and chip, and our department's subsystem is using cutting protection Design, and exhaust gas passes through active induced duct Road is discharged into exhaust treatment system and carries out environmentally friendlyization processing.
In addition cutting process grinding wheel will produce attrition, need to be according to actual use when this platform long continuous operation Situation replaces grinding wheel.
Such as Fig. 4, the cartridge cutter unit includes cartridge cutting frame 131, and the head cutting frame is equipped with cartridge Cutting horizontal motion 132, on cartridge cutting horizontal motion and the position vertical with cartridge cutting horizontal motion It sets equipped with cartridge cutting elevating movement mechanism 133, cartridge cutting elevating movement mechanism is equipped with cartridge abrasive wheel cutting machine 134, it is equipped with battery clamp system 135 in the cutting work station of cartridge abrasive wheel cutting machine.There are receipts inside the cartridge cutting frame 131 Material collecting box for harvesting collects battery case to next station;There is not shown protective cover outside cartridge abrasive wheel cutting machine.
As shown in figure 5, the shell cutter unit includes shell abrasive wheel cutting machine 136, shell cutting elevating movement mechanism 137 and shell cutting horizontal motion 138, shell cutting elevating movement mechanism is vertically arranged in shell by guide rail The bottom of body cutting horizontal motion, the shell abrasive wheel cutting machine is arranged by guide rail cuts elevating movement mechanism in shell Side;Battery clamp 139, position changing machine clamp 1310, positioner are equipped in the cutting work station of the shell abrasive wheel cutting machine to turn Disk 1311 and positioner fixing device 1312, the battery clamp are fixed on by position changing machine clamp on positioner turntable, institute Positioner turntable is stated to be arranged in positioner fixing device.
Automatically into collecting box, battery cell is transported to automatically battery cell cartridge after cutting through robot blanking system Logistics system simultaneously enters shell battery core separation platform.The dismantling process of dynamic lithium battery needs to complete electrode tip cutting, battery core point It, must be fire-proof and explosion-proof, anticreep, leakage-preventing during dismantling from blanking.Dynamic lithium battery shell have plastic housing, stainless steel case, Al alloy shell.Cutting process medium plain emery wheel piece cutter needs easy to wear are compensated automatically, and are needed to improve production efficiency Realize that rapid changing knife is safeguarded.The sorting of battery case and battery core needs to carry out crawl separation using manipulator, and realizes and quickly divide Class blanking is convenient for subsequent recovery process.
The logistics transmission unit 14 is mainly realized the battery cell logistics after cutting to battery core separation platform.
As shown in fig. 6, the battery core separative element 15 takes shell unit including what is be symmetrical set, shell unit packet is each taken Include truck 151 under shell, under the shell truck top be equipped with take shell unit mounting plate 152 and setting taking shell unit to install Guide rail 153, cylinder 154 on plate take shell arm 155 and briquetting component 156, the cylinder driving to take shell arm sliding on guide rail It is dynamic, under the cooperation of briquetting component, truck under the shell of battery cell after cutting 157 is removed and is sent to shell.This technology system System operating path shares manipulator decladding, and transports shell to shell collecting box/lower truck, and battery core is put into the special receipts of battery core in turn Header.When work, battery case separation machinery hand:Cylinder driving, sliding rail are oriented to, and machinery can be realized for various sizes of battery Hand jaw openings are adjusted;Clamping jaw front end carries latching mechanical, and cooperation mobile mechanism can realize de- point of shell and battery core, convenient for interior The taking-up of portion's battery core.
There are the materials such as graphite, cobalt acid lithium, ternary material, LiFePO4, diaphragm inside dynamic lithium battery.Dynamic lithium battery is torn open Core material easy tos produce many dust, dense smoke exhaust gas in solution preocess, serious to pollute shopwork environment, and lithium battery dust Aggregation reaches oxidable reaction density, easily causes combustion explosion and safety accident occurs, therefore needs to carry out innoxious place to exhaust gas Reason.
It is susceptible to spark in lithium battery cutting process, and wet method cannot be used to cut, needs dust active collection mistake Dynamic lithium battery dismantling safety in production is effectively ensured in filter control dust concentration.Dynamic lithium battery disassembles all-in-one machine and needs to design entirely Enclosure space completes dismantling, and active collection filtering dust smog prevents from revealing, and carries out dust-proof processing to equipment key components and parts.
The present embodiment exhaust gas is mainly derived from battery dismantling process and will produce volatile organic waste gas and HF.Electrolyte exhaust gas Air quantity 5000m3/ h, exhaust treatment system agent set are placed in an outdoor flooring, and three buildings dismantling separation platforms generate useless Gas is collected by pipeline and is introduced in primary processing unit, and exhaust gas enters scrubbing tower fluorine removal compound after exhaust piping is collected, after Non-methane total hydrocarbons is removed into activated carbon adsorption case, the exhaust gas of processing qualified (reaching discharge standard) is discharged by air-introduced machine to be higher than The 2 meters of smoke stack emissions of building body height.In the production process, it will generate the flue gas and organic exhaust gas of welding.Production exhaust gas is carried out Conceptual design makes qualified discharge after exhaust-gas treatment.
As shown in fig. 7, in the present embodiment, the exhaust treatment system 3 includes spray column 31, the photooxidant being linked in sequence 32, active carbon adsorber 33 and wind turbine 34.
The spray column is Double-layer water spray column, and exhaust gas is acted on by the air inducing of wind turbine, arranged to exhaust-gas treatment by pipeline Equipment, work of the exhaust gas that air-flow is uniformly distributed, and is evenly distributed under the action of filtering equal wind net in the double-deck water spray Under, large particulate matter therein and oil content etc. first settle down, then by the filler on upper layer by the moisture and oil content in exhaust gas Filtering so that exhaust gas temperature declines, and treatment effect is more preferable.Demisting is arranged in rear portion pipeline, plays a protective role to follow-up equipment.
The photooxidant decomposes the oxygen molecule in air using high energy ultraviolet Line beam and generates free oxygen, i.e. active oxygen, Because the taken positron-electron imbalance of free oxygen with oxygen molecule so need to be combined, and then generate ozone.The oxidability of ozone and smelly The ion-oxygen (hydroxyl radical free radical) for the high activity that oxygen generates under the irradiation of ultraviolet light converts odorant to the two of nonhazardous The simple inorganic matter such as carbonoxide, water, sulfuric acid, nitric acid, to achieve the purpose that purify exhaust gas, which is high energy ultraviolet A kind of advanced oxidation processes under radiation and ozone cooperative effect.
Ultraviolet light and the more independent ozone oxidation efficiency of ozone cooperative effect are much higher, and the irradiation of ultraviolet light can accelerate ozone It decomposes, the oxidizing potential (2.07) of oxidizing potential (2.8ev) ozone more extremely strong than oxidisability of the living radical OH of generation It is also higher by 35%, therefore the reaction speed of hydroxyl radical free radical and organic matter is several orders of magnitude higher, and hydroxyl radical free radical is to oxygen The reaction for changing pollutant is non-selectivity, can cause chain reaction, thus odorant can not only by ozone direct oxidation, and And can be by the product hydroxy free-radical oxidation of ozone decomposed, and the latter occupies an leading position under action of ultraviolet light.
Its technical characterstic is as follows:
Efficiently remove stench:It is main that volatile organic matter (VOC), inorganic matter, hydrogen sulfide, ammonia, thio-alcohol etc. can efficiently be removed Pollutant and various foul smells, purification, deodorization efficiency is wanted to reach as high as 99% or more, purification, deodorising effect substantially exceed state Family emission standard for odor pollutants (GB14554-93) promulgated in 1993
Without adding any substance:It only needs that corresponding exhaust duct and air draft power is arranged, industrial waste gas is made to pass through this Equipment carries out decomposing, purifying, and chemical reaction is participated in without adding any substance.,
It is adaptable:It is suitable for high concentration, atm number, the purified treatment of different industrial waste gas substances can be 24 hours daily Continuous work, stable and reliable operation.
Operating cost is low:This equipment is noiseless without any mechanical action, is not necessarily to personal management and daily maintenance, only needs to make It inspects periodically, this equipment energy consumption is low, and (often handling 1000 cubes ms/h, only about 0.2 degree of electric energy of power consumption), equipment windage is extremely low < 50pa can save a large amount of air draft power energy consumptions.
Without pretreatment:Industrial waste gas is without carrying out special pretreatment, such as heating, humidification, equipment working environment temperature Celsius between -30 DEG C -95 DEG C, humidity can be worked normally in 30%-98%, pH value between 4-10 degree.
Occupation area of equipment is small, from heavy and light:It is suitable for the specific conditions such as characteristics of compact layout, narrow field, occupation area of equipment 1 square metre of </processing 10000m3/h air quantity.
High-quality imported material manufacture:Fire prevention, Corrosion Protection are high, and performance is stablized, and service life is long.
The activated carbon adsorber is purification and the controlling device of a kind of practical organic exhaust gas of high-efficiency economy;It is one The environmental protection equipment product of kind exhaust gas filtering absorption peculiar smell.Activated carbon adsorber is high, widely applicable, maintenance side with adsorption efficiency Just, the advantages that a variety of mix waste gas can be handled simultaneously.The equipment is to purify the absorption of higher concentration organic exhaust gas and lacquer spraying waste gas Equipment is the adsorption capacity using activated carbon high intensity itself, lives organic exhaust gas Molecular Adsorption in conjunction with fan action, to benzene, alcohol, The exhaust gas of the organic solvents such as ketone, ester, gasoline class has good suction-operated.In actual installation and applicable cases, summarize domestic and international The knowhow of similar product, Curve guide impeller manufacture release blanking form conveniently, and surface smoothness is more preferable, structural strength higher, The stronger activated carbon adsorber of adsorption capacity.
The exhaust gas evaporated in production is led to adsorption tower using activated carbon as adsorbent, in tower by air hose Gas from right to left, gas is handled by activated carbon filter layer from top to bottom, purified gas passes through exhaust pipe It is discharged into air.
Activated carbon adsorption case is a kind of dry type waste gas treatment equipment.By babinet and the absorbing unit group being seated in babinet At.It is divided into plurality of specifications according to the quantity of absorbing unit and air quantity, it is more that activated carbon adsorption case selects different fillers that can handle The different exhaust gas of kind include mainly three major class:
1, acid waste gas and acid mist
2, alkaline exhaust gas
3, organic exhaust gas and stink (benzene class, phenols, alcohols, ethers, tincture class)
Activated carbon adsorption case is less than 1000mg/m for concentration<sup>3</sup>Waste gas purification heel row pile foot GB16297-1996《Discharge standard of air pollutants》.
In the present embodiment, for protection operation safety and prevent exhaust gas from leaking, monomer dismantling and battery core separation platform Take totally-enclosed mode, i.e. producing line periphery that the divider wall for being equipped with glass window, battery electricity body and dismantling case is taken to pass through new It opens the door and comes in and goes out, wall is equipped with an on-screen display system.
Described automatically controlled and banner system includes robot control system, dismantling equipment Control System, exhaust-gas treatment control system System, manufacturing monitoring system and video system;
The robot control system is completed for controlling robot automatic loading/unloading unit from intelligent feed bin automatic identification Crawl, and be automatically performed by intended trajectory and give battery cell into battery cutter unit, and complete the electricity for finishing cutting Pond target is sent to material-transporting system;
The dismantling equipment Control System, for control battery cell disassembly system to battery cell carry out cartridge cutting and Shell is cut;
The waste gas treatment control system, will the flue gas that generates in the process of dismantling and organic for controlling exhaust treatment system Exhaust gas is discharged after carrying out harmless treatment;
Dismantling equipment, exhaust-gas treatment equipment, Robotic system are equipped with separate control box, wherein dismantling equipment control System processed is this platform general control system.It is responsible for the whole control of system, passes through reliable, stable, high speed communication module and machine Device people system and exhaust treatment system carry out data exchange, and entire production procedure is monitored and controlled in real time.
The manufacturing monitoring system, the operating status for passing through picture real-time monitoring equipment, the motion flow of each station, The storage of creation data is carried out, real-time/history curve of process data is shown, report management, the indicating fault and system of equipment Rights management;
The video system carries out the video of equipment key station and whole production environment by four road video cameras Monitoring can be viewed the operating condition of the production status and crucial station of equipment by the system, ensure the safety of equipment at a distance Operation.
Isolated wall is designed with two 42 cun of LCD TV billboard, and an interface for being used for real-time display monitoring system is real The operating status of existing equipment, each key process parameter and the displays such as relevant curve or report.Another real-time transmission of video Monitored picture checks the operating status of crucial production station and the production environment state of entirety from external energy.
System can provide the interface and data exchange of data acquisition for MES system, and system uses RJ45 mouthfuls, has TCP/IP Agreement carries out the upload of data and receives the instruction that MES system issues.
Automatically controlled and banner system 4 specific requirement and software function:
(1) electrical source of power requirement:380V ± 10%, frequency 50HZ.
(2) touch screen software function:
(2-1) touch-screen system can realize the individually operated and control of the changing interface and station of each station of equipment.
The setting of key process parameter can be achieved in (2-2);
(2-3) system can the operating status of supervision equipment, malfunction prompt in real time.When failure occurs, failure can be prompted The type of generation and generation position.Specific processing method is provided when necessary.
(2-4) can be arranged the maintenance prompting function of important expendable part and record.
(2-5) can carry out the statistics of data and production information is shown, such as current yield, scheduled production, order completion rate, Yields etc..
Related product production configuration can be transferred in (2-6) control system, then adjust tooling position according to product processes It sets, replaces several station toolings, realize the production of different product.
(2-7) provides two kinds of production, debugging operational modes, and operational mode switching needs different jurisdictions mandates.
(2-8) has operating right setting and password setting.
(3) monitor system software function:
(3-1) system can realize the display of whole production technology and flow.It can be produced by the real-time management and control of live billboard The every problem occurred in journey, accomplishes site problems in-situ processing.
The state of (3-2) equipment key station monitors in real time, such as operation, failure can prompt failure to send out when failure occurs Raw type and generation position.Specific processing method is provided when necessary.
(3-3) realizes data collection and the storage of key process parameter, and storage time was up to 3 years.
Real-time/the history curve of (3-4) key process parameter, convenient for assessing equipment production status.
(3-5) operate and alarming and managing, realize equipment operation booting, off-mode time showing, the number of stoppages and therefore Hinder the statistics of time of origin, fault type.
(3-6) realizes the design and management of related statements.Daily sheet, moon sheet and year report can be formed.Support manager Decision.
(3-7) quality engineer can be by examination and test of products standard input system;In actual production, system can be examined according to product Standard inspection standard is judged, when real-time collected data are not inconsistent with standard, triggers abnormality processing.
(3-8) provides operating right setting.
As shown in figure 8, the control method of the present embodiment power battery monomer harmless disassembly separation platform, including following steps Suddenly:
S1, artificial loading to intelligent feed bin unit, robot automatic loading/unloading unit picks battery cell capture process In, a battery cell is often captured, sensor detects that vacancy, control lifting pin jack a battery cell, captured upwards After one row, circular orbit movement is newly arranged into crawl, until the crawl of all battery packs finishes;
S2, robot automatic loading/unloading unit send the battery cell of crawl successively to the cartridge cutting of battery cutter unit Unit carries out automatic cartridge cutting, and collects cartridge and electrolyte;
After S3, cartridge cutting finish, the shell of battery is cut by shell cutter unit;
After S4, entire cutting process are completed, blanking is carried out by robot automatic loading/unloading unit, and go to logistics transmission Unit is transmitted to battery core separative element by logistics transmission unit;
S5, after battery core separative element, shell core packet detaches and is back to different collecting boxs;
After the completion of S6, shell and battery core automatic sorting, welding gas, the cutting gas of generation are harmless by exhaust treatment system It is discharged after change processing.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiment of the utility model is not by above-mentioned The limitation of embodiment, under other any Spirit Essences and principle without departing from the utility model made by change, modify, replace In generation, simplifies combination, should be equivalent substitute mode, is included within the scope of protection of the utility model.

Claims (8)

1. a kind of power battery monomer harmless disassembly separation platform, the platform is by automatically controlled and banner system to power battery Dismantling process is monitored and is controlled, which is characterized in that including battery cell disassembly system, exhaust treatment system and security isolation Guard system, the battery cell disassembly system is placed in totally enclosed safety isolation protective system, and connects with exhaust treatment system It connects;
The battery cell disassembly system include the intelligent feed bin unit for batch feeding, robot automatic loading/unloading unit, Battery cutter unit, logistics transmission unit and battery core separative element, the battery cutter unit include cartridge cutter unit and Shell cutter unit two parts;The robot automatic loading/unloading unit is captured by manipulator to be stored in intelligent feed bin unit Battery cell is placed on battery cutter unit, and battery cutter unit carries out battery cell the cutting of cartridge and shell, cutting Battery cell afterwards is sent to battery core separative element by material transmission system, and de- point is carried out to shell and battery core.
2. power battery monomer harmless disassembly separation platform according to claim 1, which is characterized in that the intelligence feed bin Unit includes intelligent feed bin rack, and the top of the intelligence feed bin rack is equipped with circular orbit, and the circular orbit is equipped with more The bottom of a battery cell, the intelligence feed bin rack is equipped with lifting pin, and the lifting pin is with setting on intelligent feed bin rack top The lifting pin through hole in portion matches;The lifting pin is equipped with sensor.
3. power battery monomer harmless disassembly separation platform according to claim 1, which is characterized in that the cartridge cutting Unit includes cartridge cutting frame, and the cartridge cutting frame is equipped with cartridge cutting horizontal motion, and water is cut in cartridge On the flat motion and position vertical with cartridge cutting horizontal motion is equipped with cartridge cutting elevating movement mechanism, described Cartridge cuts elevating movement mechanism and is equipped with cartridge abrasive wheel cutting machine, and battery folders are equipped in the cutting work station of cartridge abrasive wheel cutting machine Tight mechanism.
4. power battery monomer harmless disassembly separation platform according to claim 1, which is characterized in that the shell cutting Unit includes shell abrasive wheel cutting machine, shell cutting elevating movement mechanism and shell cutting horizontal motion, the shell Cutting elevating movement mechanism is vertically arranged in the bottom of shell cutting horizontal motion, the shell emery wheel cuts by guide rail The side that elevating movement mechanism is cut in shell is arranged by guide rail for machine;It is equipped in the cutting work station of the shell abrasive wheel cutting machine Battery clamp, position changing machine clamp, positioner turntable and positioner fixing device, the battery clamp are solid by position changing machine clamp It is scheduled on positioner turntable, the positioner turntable is arranged in positioner fixing device.
5. power battery monomer harmless disassembly separation platform according to claim 1, which is characterized in that the battery core separation Unit include be symmetrical set take shell unit, it includes truck under shell, truck top under the shell each to take shell unit Equipped with taking shell unit mounting plate and the guide rail being arranged on taking shell unit mounting plate, cylinder, take shell arm and briquetting component, institute Stating cylinder driving takes shell arm to be slided on guide rail, under the cooperation of briquetting component, battery case is removed and is sent to shell blanking Vehicle.
6. power battery monomer harmless disassembly separation platform according to claim 1, which is characterized in that exhaust treatment system Including spray column, photooxidant, active carbon adsorber and the wind turbine being linked in sequence.
7. power battery monomer harmless disassembly separation platform according to claim 6, which is characterized in that the spray column is Double-layer water spray column.
8. power battery monomer harmless disassembly separation platform according to claim 1, which is characterized in that the security isolation Guard system is spliced by transparent glass wall, and transparent glass wall is equipped with on-screen display system.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108114969A (en) * 2018-02-02 2018-06-05 广州中国科学院沈阳自动化研究所分所 Power battery monomer harmless disassembly separation platform and method
CN109638372A (en) * 2018-12-13 2019-04-16 河南晶能电源有限公司 A kind of waste and old pole plate recovery system and its working method
WO2023184993A1 (en) * 2022-03-28 2023-10-05 湖南邦普循环科技有限公司 System for safely disassembling accident power battery pack and method therefor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108114969A (en) * 2018-02-02 2018-06-05 广州中国科学院沈阳自动化研究所分所 Power battery monomer harmless disassembly separation platform and method
CN108114969B (en) * 2018-02-02 2023-12-22 广州中国科学院沈阳自动化研究所分所 Harmless disassembly and separation platform and method for power battery monomers
CN109638372A (en) * 2018-12-13 2019-04-16 河南晶能电源有限公司 A kind of waste and old pole plate recovery system and its working method
WO2023184993A1 (en) * 2022-03-28 2023-10-05 湖南邦普循环科技有限公司 System for safely disassembling accident power battery pack and method therefor

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