CN208033068U - A kind of CCD automatic detection devices - Google Patents
A kind of CCD automatic detection devices Download PDFInfo
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- CN208033068U CN208033068U CN201820058128.7U CN201820058128U CN208033068U CN 208033068 U CN208033068 U CN 208033068U CN 201820058128 U CN201820058128 U CN 201820058128U CN 208033068 U CN208033068 U CN 208033068U
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- 238000001514 detection method Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 230000002950 deficient Effects 0.000 claims abstract description 56
- 238000012360 testing method Methods 0.000 claims abstract description 29
- 238000007664 blowing Methods 0.000 claims abstract description 16
- 238000006073 displacement reaction Methods 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 238000004064 recycling Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 68
- 238000010586 diagram Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002633 protecting effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
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Abstract
The utility model discloses a kind of CCD automatic detection devices, including organism, control system, vibrating disk feed mechanism, electrical control mechanism, monitor station, CCD testing agencies, light source mechanism and cutting agency, monitor station includes a turntable, turntable connection rotary driving machine is configured to rotatable product displacement structure, and product is directed on turntable by vibrating disk feed mechanism by line channel;It is equipped with the detent mechanism for adjusting product posture in the exit of line channel;Cutting agency includes non-defective unit discharge station and substandard products discharge station, is all made of blowing method blanking.The utility model is using vibration disc apparatus Automatic-feeding, by realizing the processes such as automatic charging, automatic rotation, automatic positioning, automatic CCD detections, automatic recycling comprising mechanisms cooperations such as rotation, positioning, the detection of CCD positive and negatives, air blowing blanking classification, and the posture of product is uniformly put using the detent mechanism of special construction, entire detection process is set to be not necessarily to manual intervention, it is high from degree is changed.
Description
Technical field
The utility model is related to automatic detection system technical fields, are specifically related to a kind of CCD automatic detection devices.
Background technology
With the development of industrialized production, the requirement for production efficiency is higher and higher, fast to expedite the emergence of automatic technology
Speed development.Currently, for the more scattered product of some parts when assembly line assembles often or by manually first surveying
Amount, then carries out classification assembling, and in detection and assembling process, there are the wastes in larger working hour in this way, and product size measures and exists
Artificial deviation, causes inefficiency.For example, the defective products of conventionally employed artificial bleeder and picking up product, to complete to sort
The production efficiency of traditional approach is relatively low, and manual operation labor intensity is big, degree of fatigue is high, the error rate of defective products sorting
It is high.For this purpose, people invent various CCD detection devices, by the way that the parameter of standardized product is stored in vision detection system in advance,
The camera of CCD detection devices shoots the appearance of product, differentiates non-defective unit and substandard products by comparing, automatic to realize
The purpose of detection.However, existing CCD detection devices often will appear material and put in disorder, appearance when using vibrating disk feeding
Phenomena such as state disunity, causes trouble to detection process;In addition, there is also unreasonable places for the design of cutting agency, blanking is given
Process causes confusion, or even needs human assistance blanking.
Utility model content
The technical problems to be solved in the utility model be in view of the drawbacks of the prior art, provide it is a kind of it is simple in structure, can will
Material is uniformly put, blanking process orderly carries out, without manual intervention, the CCD automatic detection devices of high degree of automation.
In order to solve the above technical problems, the utility model adopts the following technical solution:A kind of CCD automatic detection devices, packet
Include organism, control system, vibrating disk feed mechanism, electrical control mechanism, monitor station, CCD testing agencies, light source mechanism and blanking machine
Structure, vibrating disk feed mechanism are docked with monitor station, and CCD testing agencies and light source mechanism are installed on the detection station in detection edge of table
Place, CCD testing agencies include the fronts CCD testing agency and CCD reverse side testing agency, it is characterised in that:The monitor station packet
A turntable is included, turntable connection rotary driving machine is configured to rotatable detected product displacement structure, rotary drive mechanism installation
In internal body, product is directed on turntable by vibrating disk feed mechanism by line channel;It is set in the outlet port of line channel
It is useful for the detent mechanism of adjustment product posture, which is installed on the board of body, and is suspended from the product pendulum of turntable
Put the top of position;The cutting agency includes non-defective unit discharge station, is arranged in the station end of turntable, includes that non-defective unit is blown
The blowing nozzle of mechanism of qi structure and non-defective unit blanking groove, non-defective unit inflatable body is aligned immediately ahead of non-defective unit blanking groove and rotation to non-defective unit blanking groove
Non-defective unit.
Further, detent mechanism includes product locating piece and adjustable support, and adjustable support is mounted on board, product
Locating piece is mounted on forming position adjustable structure on adjustable support;Have in the bottom surface of product locating piece and matches with turntable radian
Arc guide barrel, product forms consistent placing attitude by arc guide barrel.Product locating piece is according to turntable circular-arc-shaped design, tiltedly
Mouthful formula is led into, and arc guide barrel is also arc-shaped structure, make by product be consistent state, can by adjustable support
Cooperation rotary turnplate is facilitated to adjust the angle.
Further, the cutting agency further includes having substandard products discharge station, is arranged before non-defective unit discharge station,
Include substandard products inflatable body and substandard products blanking groove, the blowing nozzle of substandard products inflatable body is directed at substandard products blanking groove and rotation to substandard products
Substandard products immediately ahead of blanking groove.Non-defective unit and substandard products are blown into non-defective unit blanking groove respectively by blowing method and substandard products blanking groove carries out
Product recycling.
Further, the non-defective unit discharge station has non-defective unit blanking groove at two, and there are two non-defective unit inflatable body includes
Blowing nozzle, each blowing nozzle are directed at non-defective unit blanking groove at one.
After the completion of positioning, turntable rotation drives product to reach positive detection station, and the fronts CCD testing agency is examined
It surveys;Satisfactory inflow non-defective unit station, it is undesirable to be remembered by system, it is blown at a high speed when reaching substandard products discharge station
Fall;Front detects satisfactory product and continues into reverse side detection station, and by CCD reverse side, testing agency is detected, mistake
Journey is identical as positive detection.After the completion of positive and negative detection, when defective products reaches recycling station, substandard products blanking is blown at a high speed
Slot, non-defective unit are not blown, and automatically flow into non-defective unit station, and non-defective unit blanking groove is blown by non-defective unit inflatable body, to fall into non-defective unit case.
Further, the CCD testing agencies are mounted on by a support adjustment mechanism on the side of turntable, support adjusting machine
Structure is screw support adjustment mechanism, is mounted on board, can be to the height of CCD testing agencies by support adjustment mechanism
Degree, position and angle etc. are adjusted, with the detecting state being optimal.
Further, the material platform that a circle puts into circumference is provided on turntable, material platform is uniformly placed on turntable,
And mutual interval having the same;The product locating piece is suspended from the top of material platform, and the outlet of line channel with put
Expect platform docking.
Further, it is equipped with a cover board for blocking product at the upper opening of the line channel, makes product in this way
It can only be advanced with a kind of posture, it will not be to lie, stand, or even posture haphazardly is transmitted.
Further, the body is equipped with hood and hides turntable, CCD testing agencies and detent mechanism gear in inside, right
Internal mechanism plays protecting effect, while being also prevented from and causing safety accident.
Further, universal wheel and height-adjustable adjustment are mounted in the bottom of body and vibrating disk feed mechanism
Foot, to facilitate equipment to carry out mobile and adjusting device height and level.
The utility model is using vibration disc apparatus Automatic-feeding, by including rotation, positioning, the detection of CCD positive and negatives, air blowing
The mechanisms such as blanking classification, which cooperate, completes product testing and classification feature, combines each mechanism kinematic and realizes automatic charging, automatic
The processes such as rotation, automatic positioning, automatic CCD detections, automatic recycling, and product is uniformly put using the detent mechanism of special construction
Posture, so that entire detection process is not necessarily to manual intervention, degree is high, detection process effective from changing.
Description of the drawings
Fig. 1 is the utility model dimensional structure diagram;
Fig. 2 is that the utility model removes the structural schematic diagram after hood;
Fig. 3 is the utility model overlooking structure diagram;
Fig. 4 is the structural schematic diagram that the utility model removes another angle after hood;
Fig. 5 is the partial enlarged view of Fig. 4.
In figure, 1 is body, and 11 be board, and 12 be hood, and 13 be universal wheel, and 14 be adjustment foot, and 2 be vibrating disk feeder
Structure, 21 be line channel, and 3 be electrical control mechanism, and 41 be turntable, and 42 be material platform, and 51 be CCD testing agencies, and 52 be light source mechanism,
53 be support adjustment mechanism, and 61 be non-defective unit inflatable body, and 62 be non-defective unit blanking groove, and 71 be substandard products inflatable body, and 72 is under substandard products
Hopper, 81 be product locating piece, and 82 be adjustable support.
Specific implementation mode
In the present embodiment, referring to Fig.1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the CCD automatic detection devices, including organism 1,
Control system, vibrating disk feed mechanism 2, electrical control mechanism 3, monitor station, CCD testing agencies 51, light source mechanism 52 and cutting agency,
Vibrating disk feed mechanism 2 is docked with monitor station, and CCD testing agencies 51 and light source mechanism 52 are installed on the detection work in detection edge of table
At position, CCD testing agencies 51 include the fronts CCD testing agency and CCD reverse side testing agency, and reverse side detection is located at front detection
Later;The monitor station includes a turntable 41, and turntable 41 connects rotary driving machine and is configured to rotatable detected product placement
Structure, rotary drive mechanism are installed on inside body 1, and product is directed at turntable by vibrating disk feed mechanism 2 by line channel 21
On 41;It is equipped with the detent mechanism for adjusting product posture in the outlet port of line channel 21, which is installed on machine
On the board 11 of body 1, and it is suspended from the top of the product placement position of turntable 41;The cutting agency includes non-defective unit discharge station,
It is arranged in the station end of turntable 41, includes non-defective unit inflatable body 61 and non-defective unit blanking groove 62, non-defective unit inflatable body 61
Blowing nozzle is directed at non-defective unit blanking groove 62 and rotation to the non-defective unit in 62 front of non-defective unit blanking groove.
The detent mechanism includes product locating piece 81 and adjustable support 82, and adjustable support 82 is mounted on board 11,
Product locating piece 81 is mounted on forming position adjustable structure on adjustable support 82;Have and turntable in the bottom surface of product locating piece 81
The arc guide barrel that 41 radians match, product form consistent placing attitude by arc guide barrel.Product locating piece 81 according to turn
41 circular-arc-shaped design of disk, inclined mouth type are led into, arc guide barrel also be arc-shaped structure, make by product be consistent shape
State, and by adjustable support 82, cooperation rotary turnplate 41 can be facilitated to adjust the angle.
The cutting agency further includes having substandard products discharge station, is arranged before non-defective unit discharge station, includes time
The blowing nozzle of product inflatable body 71 and substandard products blanking groove 72, substandard products inflatable body 71 is directed at substandard products blanking groove 72 and rotation to substandard products
The substandard products in 72 front of blanking groove.Non-defective unit and substandard products are blown into non-defective unit blanking groove 62 and substandard products blanking groove respectively by blowing method
72 carry out Product recycling.
The non-defective unit discharge station has non-defective unit blanking groove 62 at two, and non-defective unit inflatable body 61 includes that there are two blow
Mouth, each blowing nozzle are directed at non-defective unit blanking groove 62 at one.
After the completion of positioning, the rotation of turntable 41 drives product to reach positive detection station, and the fronts CCD testing agency is examined
It surveys;Satisfactory inflow non-defective unit station, it is undesirable to be remembered by system, it is blown at a high speed when reaching substandard products discharge station
Fall;Front detects satisfactory product and continues into reverse side detection station, and by CCD reverse side, testing agency is detected, mistake
Journey is identical as positive detection.After the completion of positive and negative detection, when defective products reaches recycling station, substandard products blanking groove is blown at a high speed
72, non-defective unit is not blown, and automatically flows into non-defective unit station, and non-defective unit blanking groove 62 is blown by non-defective unit inflatable body, to fall into non-defective unit case.
The CCD testing agencies 51 are mounted on by a support adjustment mechanism 53 on the side of turntable 41, support adjustment mechanism
53 be screw support adjustment mechanism, is mounted on board 11, can be to CCD testing agencies 51 by support adjustment mechanism 52
Height, position and angle etc. be adjusted.
The material platform 42 that a circle puts into circumference is provided on turntable 41, material platform 42 is uniformly placed on turntable 41,
And mutual interval having the same;The product locating piece 81 is suspended from the top of material platform 42, and line channel 21 goes out
Mouth is docked with material platform 42.The discharging speed of line channel 21 is 1 with the rotary speed ratio of turntable 41:2, rotary speed is than discharging
Soon, to make product, the material platform 42 on turntable 41 is distributed band with a gap one by one, is conducive to detect.
It is equipped with a cover board for blocking product at the upper opening of the line channel 21, makes product can only be with one in this way
Kind of posture is advanced, will not be to lie, stand, or even posture haphazardly is transmitted.
The body 1 is equipped with hood 12 and hides turntable 41, CCD testing agencies 51 and detent mechanism gear in inside, internally
Portion mechanism plays protecting effect, while being also prevented from and causing safety accident.
It is mounted on universal wheel 13 and height-adjustable adjustment foot 14 in the bottom of body 1 and vibrating disk feed mechanism 2,
To facilitate equipment to carry out mobile and adjusting device height and level.
The utility model is described in detail above, it is described above, only the preferred embodiment of the utility model and
, when the utility model practical range cannot be limited, i.e., all according to the made equivalent changes and modifications of the application range, it all should still belong to this
In utility model covering scope.
Claims (9)
1. a kind of CCD automatic detection devices, including organism, control system, vibrating disk feed mechanism, electrical control mechanism, monitor station,
CCD testing agencies, light source mechanism and cutting agency, vibrating disk feed mechanism are docked with monitor station, CCD testing agencies and light source machine
Structure is installed at the detection station in detection edge of table, and CCD testing agencies include the fronts CCD testing agency and the detection of CCD reverse side
Mechanism, it is characterised in that:The monitor station includes a turntable, and turntable connection rotary driving machine is configured to rotatable detected production
Product displacement structure, rotary drive mechanism are installed on internal body, and product is directed at by vibrating disk feed mechanism by line channel to be turned
On disk;It is equipped with the detent mechanism for adjusting product posture in the outlet port of line channel, which is installed on body
Board on, and be suspended from the top of the product placement position of turntable;The cutting agency includes non-defective unit discharge station, and setting exists
The station end of turntable, includes non-defective unit inflatable body and non-defective unit blanking groove, and the blowing nozzle of non-defective unit inflatable body is aligned under non-defective unit
Hopper and rotation are to the non-defective unit immediately ahead of non-defective unit blanking groove.
2. CCD automatic detection devices according to claim 1, it is characterised in that:The detent mechanism includes that product is fixed
Position part and adjustable support, adjustable support are mounted on board, and product locating piece is mounted on the adjustable knot of forming position on adjustable support
Structure;There is the arc guide barrel to match with turntable radian, product to be formed unanimously by arc guide barrel in the bottom surface of product locating piece
Placing attitude.
3. CCD automatic detection devices according to claim 1, it is characterised in that:The cutting agency further includes having substandard products
Discharge station is arranged before non-defective unit discharge station, includes substandard products inflatable body and substandard products blanking groove, substandard products air feeder
The blowing nozzle of structure is directed at substandard products blanking groove and rotation to the substandard products immediately ahead of substandard products blanking groove.
4. CCD automatic detection devices according to claim 1, it is characterised in that:The non-defective unit discharge station has at two
Non-defective unit blanking groove, and non-defective unit inflatable body includes there are two blowing nozzle, each blowing nozzle is directed at non-defective unit blanking groove at one.
5. CCD automatic detection devices according to claim 1, it is characterised in that:The CCD testing agencies pass through a support
Regulating mechanism is mounted on the side of turntable, and support adjustment mechanism is screw support adjustment mechanism, is mounted on board.
6. CCD automatic detection devices according to claim 2, it is characterised in that:A circle is provided on turntable to put into
The material platform of circumference, material platform are uniformly placed on turntable, and interval having the same between each other;The product locating piece is outstanding
It is docked with material platform in the outlet of the top of material platform, and line channel.
7. CCD automatic detection devices according to claim 1, it is characterised in that:At the upper opening of the line channel
Cover board equipped with one for blocking product.
8. CCD automatic detection devices according to claim 1, it is characterised in that:The body be equipped with hood by turntable,
CCD testing agencies and detent mechanism gear hide in inside.
9. CCD automatic detection devices according to claim 1, it is characterised in that:In body and vibrating disk feed mechanism
Bottom is mounted on universal wheel and height-adjustable adjustment foot.
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CN201820058128.7U CN208033068U (en) | 2018-01-12 | 2018-01-12 | A kind of CCD automatic detection devices |
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CN201820058128.7U CN208033068U (en) | 2018-01-12 | 2018-01-12 | A kind of CCD automatic detection devices |
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CN109225949A (en) * | 2018-11-28 | 2019-01-18 | 东莞市台工电子机械科技有限公司 | A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine |
CN109332209A (en) * | 2018-11-28 | 2019-02-15 | 东莞市台工电子机械科技有限公司 | A kind of disc-type high speed light-splitting color-separating machine and its workflow |
CN109465202A (en) * | 2018-11-28 | 2019-03-15 | 东莞市台工电子机械科技有限公司 | A kind of straight blanking type high speed light-splitting color-separating machine |
CN110302968A (en) * | 2019-07-30 | 2019-10-08 | 上海富驰高科技股份有限公司 | A kind of CCD detection device of quick detection, classification |
CN110479625A (en) * | 2019-07-25 | 2019-11-22 | 现代精密自动化(深圳)有限公司 | Screening plant, implantation equipment and screening technique |
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CN109465202A (en) * | 2018-11-28 | 2019-03-15 | 东莞市台工电子机械科技有限公司 | A kind of straight blanking type high speed light-splitting color-separating machine |
CN109225949A (en) * | 2018-11-28 | 2019-01-18 | 东莞市台工电子机械科技有限公司 | A kind of disc-type turntable blanking mechanism of high speed light-splitting color-separating machine |
CN110479625B (en) * | 2019-07-25 | 2023-09-08 | 现代精密自动化(深圳)有限公司 | Screening device, implantation apparatus and screening method |
CN110479625A (en) * | 2019-07-25 | 2019-11-22 | 现代精密自动化(深圳)有限公司 | Screening plant, implantation equipment and screening technique |
CN110302968A (en) * | 2019-07-30 | 2019-10-08 | 上海富驰高科技股份有限公司 | A kind of CCD detection device of quick detection, classification |
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CN110732488A (en) * | 2019-10-26 | 2020-01-31 | 东莞市旺佳五金制品有限公司 | Automatic detection screening system for hardware connectors |
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CN110865085A (en) * | 2019-12-11 | 2020-03-06 | 珠海东锦石英科技有限公司 | Full-automatic quartz wafer appearance selecting machine |
CN111014062A (en) * | 2019-12-30 | 2020-04-17 | 林先明 | Feather automatic sorting machine |
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CN114367458A (en) * | 2021-12-27 | 2022-04-19 | 佛山市南海合丰橡胶制品有限公司 | Rubber grain thickness detection device |
CN114378006A (en) * | 2022-01-11 | 2022-04-22 | 广东国顺隆电子科技有限公司 | Full-automatic checking and testing device for annular piezoresistor |
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