CN208014549U - Coiling encapsulating tin welder on-line equipment - Google Patents

Coiling encapsulating tin welder on-line equipment Download PDF

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Publication number
CN208014549U
CN208014549U CN201721169552.0U CN201721169552U CN208014549U CN 208014549 U CN208014549 U CN 208014549U CN 201721169552 U CN201721169552 U CN 201721169552U CN 208014549 U CN208014549 U CN 208014549U
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CN
China
Prior art keywords
supplied materials
coiling
fixedly arranged
skeleton
skeleton supplied
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CN201721169552.0U
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Chinese (zh)
Inventor
张燕
陈奇
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Shenzhen Pengda Gold Electronic Equipment Co
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Shenzhen Pengda Gold Electronic Equipment Co
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Priority to CN201721169552.0U priority Critical patent/CN208014549U/en
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Abstract

The utility model discloses coiling encapsulating tin welder on-line equipment;Including master controller, shake disk feed device, multiaxis coiling rubber coating machine, tin soldering machine and skeleton supplied materials transferring device;Disk feed device is shaken to be oriented conveying to the skeleton supplied materials for needing coiling encapsulated;Multiaxis coiling rubber coating machine is to encapsulated to carrying out coiling from the skeleton supplied materials of shake disk feed device orientation conveying;Tin soldering machine from skeleton supplied materials end feet of the coiling that multiaxis coiling rubber coating machine conveys after encapsulated to carrying out scolding tin;Skeleton supplied materials transferring device includes skeleton supplied materials carriage, the first skeleton supplied materials transfer mechanism and the second skeleton supplied materials transfer mechanism;First skeleton supplied materials transfer mechanism is to automatically will be through shaking the skeleton supplied materials transfer of disk feed device orientation conveying to multiaxis coiling rubber coating machine;Second skeleton supplied materials transfer mechanism in the skeleton supplied materials after multiaxis coiling rubber coating machine coiling is encapsulated will go to tin soldering machine automatically.Effect:For needing the skeleton supplied materials of the encapsulated scolding tin of coiling, the utility model operating efficiency high.

Description

Coiling encapsulating tin welder on-line equipment
Technical field
The utility model is related to technical field of automation equipment, in particular, it is online to be related to a kind of coiling encapsulating tin welder Equipment.
Background technology
In daily life, the coil components such as transformer are often used, and it is during Assembling Production, generally then Be by the way that manually the skeleton supplied materials for being used as coil component main body is loaded manually on required multiaxis coiling rubber coating machine, The automatic winding that copper wire is carried out by corresponding multiaxis coiling rubber coating machine passes through corresponding multiaxis coiling rubber coating machine after coiling It carries out automatic blanking, then manually the line that winds after blanking is wrapped the skeleton supplied materials of glue and loaded to required tin soldering machine Successively carry out skeleton supplied materials end feet leaching scaling powder and tin immersion liquid so that around the end of copper wire and corresponding skeleton supplied materials end feet It is mutually fixed to form one.
The Assembling Production process of above-mentioned coil component, although being widely used, it still has certain defect and deficiency.
Specifically, on the one hand, manually will manually be loaded to required use as the skeleton supplied materials of coil component main body Multiaxis coiling rubber coating machine on and manually the line that winds after blanking is wrapped the skeleton supplied materials of glue and is loaded to required weldering When on tin machine, then so that production operation efficiency is low so that the assembly technology period is long, cannot meet large batch of quick production need It asks, on the other hand, front and back process is required to manual operation so that increase cost of labor, and so that manpower cannot be saved.
Then, the prior art has much room for improvement.
Utility model content
A kind of coiling encapsulating tin welder provided the purpose of the utility model is to overcome the deficiency of the above-mentioned prior art On-line equipment.
Technical solution is used by the utility model solves prior art problem:A kind of coiling encapsulating tin welder is online to be set It is standby, to needing the encapsulated skeleton supplied materials of coiling to carry out, coiling is encapsulated and the end feet of skeleton supplied materials to coiling after encapsulated carries out Scolding tin, including master controller further include:
Shake disk feed device;The shake disk feed device is connect with the master controller signal, to needing coiling packet The skeleton supplied materials of glue is oriented conveying;
Multiaxis coiling rubber coating machine;The multiaxis coiling rubber coating machine is set to the right side of the shake disk feed device, to right It is encapsulated that coiling is carried out from the skeleton supplied materials of the shake disk feed device orientation conveying;
Tin soldering machine;The tin soldering machine is set to the right side of the multiaxis coiling rubber coating machine, to from the multiaxis coiling Rubber coating machine conveying coiling it is encapsulated after skeleton supplied materials end feet carry out scolding tin;
Skeleton supplied materials transferring device;The skeleton supplied materials transferring device includes being erected on the shake disk feed device, multiaxis Skeleton supplied materials carriage in front of coiling rubber coating machine and the tin soldering machine, from left to right side by side to be set to the skeleton supplied materials defeated Send the first skeleton supplied materials transfer mechanism and the second skeleton supplied materials transfer mechanism on frame;First skeleton supplied materials transfer mechanism position Between the shake disk feed device and the front of the multiaxis coiling rubber coating machine, to automatically will be through the shake disk feed device It orients in the skeleton supplied materials of conveying and goes to the multiaxis coiling rubber coating machine;The second skeleton supplied materials transfer mechanism is located at described more Between the front of axis coiling rubber coating machine and the tin soldering machine, to automatically will be after the multiaxis coiling rubber coating machine coiling be encapsulated The tin soldering machine is gone in skeleton supplied materials.
Above technical scheme is further elaborated below:
Preferably, the shake disk feed device includes;
Shake disk mounting table;
Disk is shaken in feeding;The feeding shake disk is erected on the shake disk mounting table, and built-in be equipped with of feeding shake disk needs Want the skeleton supplied materials that coiling is encapsulated;
Straight line feeder;The straight line feeder is set to the right side of the feeding shake disk in left-right direction, is sent with described Material shake disk be mutually screwed on, to will from the feeding shake disk convey skeleton supplied materials be oriented and by the skeleton supplied materials after orientation into Row straight line conveys;
Supplied materials intermediate station;The supplied materials intermediate station is set to the right side of the shake disk mounting table;
Insert channel devices;The slotting channel devices are fixedly arranged on the supplied materials intermediate station, and are located at the straight line feeder Right side, be mutually screwed on the straight line feeder, to device from the skeleton supplied materials after the orientation that the straight line feeder conveys;
Supplied materials transferring device;The supplied materials transferring device is fixedly arranged on the supplied materials intermediate station, and is located at the slotting hopper The right side of device, including support plate and the skeleton supplied materials placement rack that is fixedly arranged at the top of the support plate;The skeleton supplied materials is placed Slot is put equipped with multiple cards for putting skeleton supplied materials to card in the upper end of seat in left-right direction;
Feeding device;The feeding device is fixedly arranged on the supplied materials intermediate station, and is located at the slotting channel devices and institute The rear of supplied materials transferring device is stated, including is arranged along the longitudinal direction multiple determining institute's device in the slotting channel devices Skeleton supplied materials backward corresponds to crawl to multiple cards and puts the reclaimer robot A of slot, is set up on the supplied materials intermediate station Slide plate A, it multiple corresponding control driving cylinder A that multiple reclaimer robot A move left and right along the slide plate A, be set up in institute State on supplied materials intermediate station and slid back and forth along the slide plate B positioned at the slide plate B of the bottoms the slide plate A, the control slide plate A so that Driving cylinder B that multiple reclaimer robot A can be integrally moved forward and backward, it is set up on the supplied materials intermediate station and positioned at described The slide plate C and the control slide plate B of the bottoms slide plate B are horizontally slipped along the slide plate C so that multiple reclaimer robot A are whole The driving cylinder C that can be moved left and right;What multiple reclaimer robot A can horizontally slip respectively is fixedly arranged on the slide plate A;Institute State that slide plate A is capable of sliding back and forth to be fixedly arranged on the slide plate B;What the slide plate B can horizontally slip is fixedly arranged on the slide plate C; Multiple driving cylinder A are arranged in left-right direction, the right end cylinder rod of multiple driving cylinder A correspond to it is multiple described The left side wall of reclaimer robot A connects;The driving cylinder B is arranged along the longitudinal direction, the front end cylinder rod of the driving cylinder B It is connect with the rear end face of the slide plate A;The driving cylinder C is arranged in left-right direction, the right end cylinder rod of the driving cylinder C It is connect with the rear end of the bottom surface of the slide plate B;And multiple driving cylinder A, the driving cylinder B and the driving cylinder C is connect with the master controller signal respectively.
Preferably, the slotting channel devices include slotting hopper compatible with skeleton supplied materials shape and are set to the slotting material The stock stop of slot right end;The rear end face of the slotting hopper offers material taking mouth in left-right direction;Bone is equipped in the slotting hopper Frame supplied materials is in position detecting mechanism;The skeleton supplied materials is connect in position detecting mechanism with the master controller signal;
The supplied materials transferring device further include be erected on the skeleton supplied materials placement rack bottom controlling the skeleton The driving cylinder D of supplied materials placement rack lifting, the slide plate D being fixedly arranged on the supplied materials intermediate station, capable of sliding back and forth it is fixedly arranged on institute It states the slide plate E of the upper surfaces slide plate D and is slid back and forth to control the slide plate E along the slide plate D so that the skeleton supplied materials is put Set the driving cylinder E that seat can be moved forward and backward;The bottom of the driving cylinder D is fixedly arranged on the slide plate E;The driving cylinder E Front end cylinder rod connect with the rear portion of the slide plate E;And the driving cylinder D and the driving cylinder E respectively with the master Controller signals connect.
Preferably, the multiaxis coiling rubber coating machine includes:
Cabinet;The cabinet is set to the right side of the supplied materials intermediate station;
Three-dimensional mobile station;The three-dimensional mobile station is set to the interior middle part of the cabinet, and control is respectively equipped in the cabinet Make the three-dimensional mobile station around and three servo drive motors moving up and down, three servo drive motors point It is not connect with the master controller signal;
Winding displacement, encapsulated holder;The winding displacement, encapsulated holder are set up in the upper end of the front end face of the cabinet;
Conducting mechanism;The conducting mechanism includes multiple guide rollers to conducting wire and multiple conveying leading for copper wire Needle;Multiple guide rollers are fixedly arranged on the upper end of the winding displacement, encapsulated holder successively from left to right;Multiple guide pins from a left side to The right side is fixedly arranged on the lower end of the winding displacement, encapsulated holder successively, and opposite one by one with the position of multiple guide rollers;
Thread depressing mechanism;The thread depressing mechanism is equipped with multiple, and multiple thread depressing mechanisms are fixedly arranged on described successively from left to right The lower end of winding displacement, encapsulated holder, and it is corresponding positioned at the lower section of multiple guide pins, and connect with the master controller signal, To carry out discontinuity crimping operation to the copper wire conveyed from the guide pin of relative position;
Thread clamping mechanism;The thread clamping mechanism is equipped with multiple, and multiple thread clamping mechanisms are fixedly arranged on described successively from left to right The lower end of winding displacement, encapsulated holder, and it is corresponding positioned at the lower section of multiple thread depressing mechanisms, and connect with the master controller signal It connects, to be clamped, break to the copper wire conveyed from the guide pin of relative position and fishing line;
Multiple-spindle winding machine structure;The multiple-spindle winding machine structure be equipped with it is multiple, multiple multiple-spindle winding machine structures from left to right according to It is secondary to be fixedly arranged in the three-dimensional mobile station;Each multiple-spindle winding machine structure includes being fixedly arranged on the three-dimensional shifting along the longitudinal direction The coiling electric motor of dynamic platform front end face is fixedly arranged on the roll of corresponding coiling electric motor front end and is fixedly arranged on the use of corresponding roll front end To fix the fixture head of skeleton supplied materials;The positions of multiple fixture heads corresponds to and the position of multiple thread clamping mechanisms phase up and down It is right;Multiple coiling electric motors are connect with the master controller signal respectively;
Encapsulation mechanism;The encapsulation mechanism include multiple adhesive tape fast pulleys, multiple adhesive tape turning-bars, it is multiple cross adhesive tape stick, It is multiple flap devices, multiple pressing adhesive tape to the adhesive tape fixed block be close to the flap device and multiple shearing glue The cutter of band;Multiple adhesive tape fast pulleys are uniformly fixedly arranged on the upper end of the winding displacement, encapsulated holder from left to right, and The axis direction of multiple adhesive tape fast pulleys is parallel with the winding displacement, encapsulated holder;Multiple adhesive tape turning-bars from Left-to-right is uniformly fixedly arranged on the middle part of the winding displacement, encapsulated holder, and corresponding positioned at the lower section of multiple adhesive tape fast pulleys; The uniform from left to right and vertical middle and lower part for being fixedly arranged on the winding displacement, encapsulated holder of multiple adhesive tape sticks excessively, and corresponding position In the lower section of multiple adhesive tape turning-bars, and each described cross mobilizable outside adhesive tape stick is arranged with two glue adjustable in pitch Band spacing collar;Multiple flap devices are uniformly fixedly arranged on the lower part of the winding displacement, encapsulated holder, and corresponding position from left to right In multiple lower sections for crossing adhesive tape stick;Multiple adhesive tape fixed blocks are uniformly fixedly arranged on the winding displacement, encapsulated from left to right The lower part of holder, and it is corresponding positioned at multiple sides for crossing adhesive tape stick;Multiple cutters are uniformly solid from left to right Set on the lower part of the adhesive tape fixed block;The one side opposite with the flap device of multiple adhesive tape fixed blocks is installed with One layer of velcro;
Charging and discharging mechanism;The charging and discharging mechanism is fixedly arranged on the front of the cabinet, including from the cabinet front end face two The driving cylinder F and be fixedly arranged on two racks for driving the preceding upper ends cylinder F that side is drawn;The upper surface of the rack is from left to right It is evenly provided with multiple skeleton supplied materials feeding grooves compatible with skeleton supplied materials shape;Multiple skeleton supplied materials feeding grooves Position corresponds to opposite one by one with the position of multiple fixture heads;The upper surface of the rack is also evenly provided with from left to right Multiple skeleton supplied materials blanking grooves compatible with skeleton supplied materials shape;Multiple skeleton supplied materials blanking grooves and multiple skeletons Supplied materials feeding groove is dislocatedly distributed;The two driving cylinder F are connect with the master controller signal respectively.
Preferably, the tin soldering machine includes:
Rack;The rack is set to the right side of the cabinet, and the both sides of the upper surface of the rack are along the longitudinal direction Symmetrically it is provided with two longitudinal slide rails;
Dai Liao mechanisms;The Dai Liao mechanisms be set to the rack upper surface front end, to device through the multiaxis around Skeleton supplied materials after line rubber coating machine coiling is encapsulated;
Feeding clip mechanism;The feeding clip mechanism is capable of sliding back and forth to be set up in two longitudinal slide rails, described waits expecting to grip Skeleton supplied materials after the coiling of institute's device is encapsulated in mechanism;
Flux bath;The flux bath is laterally fixedly arranged in the rack, and positioned at the rear portion of the Dai Liao mechanisms, is used Scaling powder is soaked with the end feet of the skeleton supplied materials to coiling after encapsulated;
Tin stove;The tin stove is laterally fixedly arranged in the rack, and positioned at the rear portion of the flux bath, to being soaked with The end feet wicking of skeleton supplied materials after the coiling of scaling powder is encapsulated;
Tin scraping mechanism;The tin scraping mechanism is fixedly arranged in the rack, and positioned at the rear portion of the tin stove, to strike off State tin stove endosexine tin liquor oxide;
Finished product output mechanism;The finished product output mechanism is fixedly arranged in the rack, and is located at the flux bath and institute Between stating tin stove, to export the complete coiling of end feet wicking it is encapsulated after skeleton supplied materials.
Preferably, the Dai Liao mechanisms include being fixedly arranged on the slide plate F held in face of the frame upper end, capable of sliding back and forth solid Set on the slide plate G of the upper surfaces the slide plate F, set on the rear portions the slide plate G and to drive the slide plate G before the slide plate F The driving cylinder G that slides afterwards, it is erected on the driving cylinder H of the upper surfaces the slide plate G and is fixedly arranged on the upper ends driving cylinder G gas Flitch is waited in cylinder rod;The upper edge for waiting for flitch is evenly provided with multiple compatible with skeleton supplied materials shape from left to right Skeleton supplied materials slot to be put;The driving cylinder G and the driving cylinder H are connect with the master controller signal respectively.
Preferably, the feeding clip mechanism includes laterally being fixedly arranged on sliding rack between two longitudinal slide rails, described to drive The first drive component that sliding rack is moved forward and backward along two longitudinal slide rails, is symmetrically set the fixed plate being erected on the sliding rack It is placed in two vertical rails of the fixed plate front end face, the inverted U movable up and down being fixedly arranged between two vertical rails Frame, driving the second drive component that the inverted U frame moves up and down along two vertical rails, be connected to the inverted U Material folding frame between two lower end of frame and the multiple material clamping robots for being uniformly fixedly arranged on material folding frame bottom from left to right;It is described First drive component and second drive component are connect with the master controller signal respectively.
Preferably, first drive component includes first servo motor, the first driving wheel, the first driving belt and first Lead screw;First lead screw is set up in the wherein top of a longitudinal slide rail and setting parallel with a wherein longitudinal slide rail; There are two first driving wheel is set, wherein first driving wheel is fixedly arranged on the first end of first lead screw, Ling Yisuo The first driving wheel is stated to be fixedly arranged in the shaft of the first servo motor;First driving belt is fixedly arranged on two described first and passes Outside driving wheel;The sliding rack is equipped with one first screw hole with one end that a longitudinal slide rail is connected described wherein;Described first Bar screw thread is rotatably connected in first screw hole, so that first lead screw is connected with the sliding rack;
Second drive component includes the second servo motor, the second driving wheel, the second driving belt and the second lead screw;Institute It states the second lead screw and is set up in the front end face of the fixed plate and setting parallel with the fixed plate;Second driving wheel is equipped with Two, wherein second driving wheel is fixedly arranged on the first end of second lead screw, another second driving wheel is fixedly arranged on In the shaft of second servo motor;Second driving belt is fixedly arranged on outside two second driving wheels;The inverted U frame Top vertically be equipped with one second screw hole;Second wire rod thread is rotatably connected in second screw hole, so that described second Bar is connected with the inverted U frame.
Preferably, the finished product output mechanism includes the discharging transmission being set between the flux bath and the tin stove Band is fixedly arranged on being set to the inclination of the lower right of the rack with what the right end for discharging transmission belt was mutually screwed on the right side of the rack The blanking plate of the material guiding hopper and level set being set up in above the discharging transmission belt;The back edge of the blanking plate is from left to right Uniformly offer multiple blanking grooves, the positions of the position of multiple blanking grooves and multiple material clamping robots phase one by one It is right.
The utility model has the beneficial effects that:
One, a kind of coiling encapsulating tin welder on-line equipment provided by the utility model in the specific implementation will be traditional The encapsulated multiaxis coiling rubber coating machine and for transformer skeleton supplied materials end feet scolding tin of for transformer skeleton supplied materials coiling weldering Tin machine is used in combination, and adds the shake disk feed device and the skeleton supplied materials transferring device, so that it is associated, it is in parallel Machine shape is integral, on the one hand, passes through the collective effect of the shake disk feed device and the skeleton supplied materials transferring device so that It is encapsulated and wind the skeleton that line wraps glue to realize that skeleton supplied materials automatic charging to multiaxis coiling rubber coating machine carries out Full-automatic coiling Supplied materials automatic charging carries out the full-automatic tin soldering of skeleton supplied materials end feet to tin soldering machine so that production operation efficiency is high so that assembly Process cycle is short, can meet large batch of quick production requirement, on the other hand, entire feeding process, winding process, encapsulated mistake Journey and scolding tin process are automation so that can substantially reduce cost of labor, and make it possible to save manpower, in turn, this practicality is new Type is highly practical, and using effect is good.
Secondly, the multiaxis coiling rubber coating machine in the utility model embodiment, in the specific implementation, on the one hand, two institutes State adhesive tape spacing collar it is mobilizable be sheathed on it is described cross adhesive tape stick outside so that be formed by conduction band between the two adhesive tape spacing collars Width is adjustable so that the utility model is suitable for the adhesive tape to skeleton supplied materials packet different in width, so that using adaptable;Another party The axis direction in face, multiple adhesive tape fast pulleys is parallel with the coiling, encapsulated holder, and the adhesive tape turning-bar is vertical Be fixedly arranged on the coiling, encapsulated holder front end face, in other words, traditional is flat on corresponding coiling, packet by the utility model Adhesive tape fast pulley on glue holder is changed to edge-on placement so that narrow tired in gap is not only restricted between two adjacent adhesive tape fast pulleys Disturb so that on each adhesive tape fast pulley can the more adhesive tapes of device volume number and the broader adhesive tape of width, in turn, this practicality For the novel multiaxis coiling rubber coating machine in the encapsulated process of coiling, the period for adding virgin rubber band is elongated so that reduces this The pause number of the multiaxis coiling rubber coating machine of utility model so that within the unit interval, the multiaxis of the utility model The encapsulated operating rate of the coiling of coiling rubber coating machine the coiling encapsulated progress of work and coiling can be greatly enhanced.
Description of the drawings
Fig. 1 is the overall structure diagram of the utility model coiling encapsulating tin welder on-line equipment;
Fig. 2 is the overall structure diagram one of the shake disk feed device in the utility model embodiment;
Fig. 3 is the overall structure diagram two of the shake disk feed device in the utility model embodiment;
Fig. 4 is the overall structure diagram of the multiaxis coiling rubber coating machine in the utility model embodiment;
Fig. 5 is the overall structure diagram one of the tin soldering machine in the utility model embodiment;
Fig. 6 is overall structure diagram two of the tin soldering machine when removing hood in the utility model embodiment;
Fig. 7 is in the utility model embodiment, and overall structure of the tin soldering machine when removing hood and feeding clip mechanism is shown It is intended to three;
Fig. 8 is the overall structure diagram of the feeding clip mechanism in the utility model embodiment;
Fig. 9 is the overall structure diagram of the skeleton supplied materials transferring device in the utility model embodiment;
Figure 10 is the enlarged drawing of A in Fig. 4;
The embodiments will be further described with reference to the accompanying drawings for the realization, functional characteristics and advantage of the utility model aim.
Specific implementation mode
The technical solution of the utility model is described in detail below with reference to drawings and the specific embodiments, to become apparent from, directly See the invention essence that ground understands the utility model.
In conjunction with shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9 and Figure 10;
A kind of coiling encapsulating tin welder on-line equipment provided by the utility model, to the skeleton for needing coiling encapsulated Supplied materials carries out that coiling is encapsulated and the end feet of skeleton supplied materials to coiling after encapsulated carries out scolding tin, including master controller, further includes:
Shake disk feed device 10;The shake disk feed device 10 is connect with the master controller signal, to need around The encapsulated skeleton supplied materials of line is oriented conveying;
Multiaxis coiling rubber coating machine 20;The multiaxis coiling rubber coating machine 20 is set to the right side of the shake disk feed device 10, It is encapsulated to carry out coiling to the skeleton supplied materials for orienting conveying from the shake disk feed device 10;
Tin soldering machine 30;The tin soldering machine 30 is set to the right side of the multiaxis coiling rubber coating machine 20, to from described more Axis coiling rubber coating machine 20 convey coiling it is encapsulated after skeleton supplied materials end feet carry out scolding tin;
Skeleton supplied materials transferring device 40;The skeleton supplied materials transferring device 40 includes being erected on the shake disk feed device 10, multiaxis coiling rubber coating machine 20 and the skeleton supplied materials carriage 401 in the front of the tin soldering machine 30, from left to right being set to side by side The first skeleton supplied materials transfer mechanism 402 on the skeleton supplied materials carriage 401 and the second skeleton supplied materials transfer mechanism 403;Institute State the first skeleton supplied materials transfer mechanism 402 be located at the shake disk feed device 10 and the multiaxis coiling rubber coating machine 20 front it Between, automatically the multiaxis coiling rubber coating machine will be gone in the skeleton supplied materials for orienting conveying through the shake disk feed device 10 20;The second skeleton supplied materials transfer mechanism 403 be located at the multiaxis coiling rubber coating machine 20 and the tin soldering machine 30 front it Between, automatically the tin soldering machine 30 will be gone in the skeleton supplied materials after 20 coilings of the multiaxis coiling rubber coating machine are encapsulated.
Based on described above, can define, a kind of coiling encapsulating tin welder on-line equipment provided by the utility model, When it is implemented, the multiaxis coiling rubber coating machine 20 for being traditionally used for transformer framework supplied materials coiling and for transformer skeleton are come The tin soldering machine 30 of material end feet scolding tin is used in combination, and adds the shake disk feed device 10 and the skeleton supplied materials transferring device 40, so that it is associated, parallel machine shape is integral.
On the one hand, pass through the collective effect of the shake disk feed device 10 and the skeleton supplied materials transferring device 40 so that It can realize that skeleton supplied materials automatic charging to multiaxis coiling rubber coating machine 20 carries out Full-automatic coiling, full-automatic encapsulated and will wind line packet The skeleton supplied materials automatic charging of good glue carries out the full-automatic tin soldering of skeleton supplied materials end feet to tin soldering machine 30 so that production operation efficiency It is high so that the assembly technology period is short, can meet large batch of quick production requirement.
On the other hand, entire feeding process, winding process, encapsulation process and scolding tin process are automation so that energy Cost of labor is substantially reduced, and makes it possible to save manpower.
In turn, the utility model is highly practical, and using effect is good.
Specifically, in the present embodiment, the shake disk feed device 10 includes;
Shake disk mounting table 101;
Disk 102 is shaken in feeding;The feeding shake disk 102 is erected on the shake disk mounting table 101, and disk is shaken in the feeding 102 built-in are equipped with the skeleton supplied materials for needing coiling encapsulated;
Straight line feeder 103;The straight line feeder 103 is set to the right side of the feeding shake disk 102 in left-right direction Side is screwed on feeding shake 102 phase of disk, the skeleton supplied materials conveyed from feeding shake disk 102 to be oriented and incite somebody to action Skeleton supplied materials after orientation carries out straight line conveying;
Supplied materials intermediate station 104;The supplied materials intermediate station 104 is set to the right side of the shake disk mounting table 101;
Insert channel devices 105;The slotting channel devices 105 are fixedly arranged on the supplied materials intermediate station 104, and positioned at described straight The right side of line feed appliance 103 is screwed on 103 phase of the straight line feeder, is conveyed from the straight line feeder 103 to device Skeleton supplied materials after orientation;
Supplied materials transferring device 106;The supplied materials transferring device 106 is fixedly arranged on the supplied materials intermediate station 104, and is located at institute State the right side of slotting channel devices 105, including support plate 1061 and the skeleton supplied materials placement for being fixedly arranged on 1061 top of the support plate Seat 1062;Slot is put equipped with multiple cards for putting skeleton supplied materials to card in the upper end of the skeleton supplied materials placement rack 1062 in left-right direction 10621;
Feeding device 107;The feeding device 107 is fixedly arranged on the supplied materials intermediate station 104, and is located at the slotting hopper The rear of device 105 and the supplied materials transferring device 106, including be arranged along the longitudinal direction multiple filling the slotting hopper It sets the skeleton supplied materials in 105 after the orientation of institute's device and corresponds to the reclaimer robot that slot 10621 is put in crawl to multiple cards A1071, the slide plate A1072 being set up on the supplied materials intermediate station 104, multiple corresponding multiple reclaimer robots of control A1071 along the driving cylinder A1073 that the slide plate A1072 is moved left and right, be set up on the supplied materials intermediate station 104 and be located at Slide plate B1074, the control slide plate A1072 of the bottoms the slide plate A1072 slide back and forth along the slide plate B1074 so that more Driving cylinder B1075 that a reclaimer robot A1071 can be integrally moved forward and backward, it is set up on the supplied materials intermediate station 104 And it horizontally slips along the slide plate C1076 positioned at the slide plate C1076 of the bottoms the slide plate B1074 and the control slide plate B1074 So that the driving cylinder C1077 that multiple reclaimer robot A1071 can integrally be moved left and right;Multiple reclaimer robots What A1071 can horizontally slip respectively is fixedly arranged on the slide plate A1072;The slide plate A1072 is capable of sliding back and forth to be fixedly arranged on institute It states on slide plate B1074;What the slide plate B1074 can horizontally slip is fixedly arranged on the slide plate C1076;Multiple driving gas Cylinder A1073 is arranged in left-right direction, and the right end cylinder rod of multiple driving cylinder A1073 corresponds to and multiple reclaimers The left side wall of tool hand A1071 connects;The driving cylinder B1075 is arranged along the longitudinal direction, the front end of the driving cylinder B1075 Cylinder rod is connect with the rear end face of the slide plate A1072;The driving cylinder C1077 is arranged in left-right direction, the driving gas The right end cylinder rod of cylinder C1077 is connect with the rear end of the bottom surface of the slide plate B1074;And multiple driving cylinder A1073, The driving cylinder B1075 and the driving cylinder C1077 are connect with the master controller signal respectively.
Preferably, the slotting channel devices 105 include slotting hopper 1051 compatible with skeleton supplied materials shape and are set to The stock stop 1052 of 1051 right end of slotting hopper;The rear end face of the slotting hopper 1051 offers material taking mouth in left-right direction 10511;Skeleton supplied materials is equipped in the slotting hopper 1051 position detecting mechanism (not shown);The skeleton supplied materials detection machine in place Structure is connect with the master controller signal;The skeleton supplied materials is preferably to detect whether to have supplied materials in position detecting mechanism Correlation light sensor.
The supplied materials transferring device 106 further include be erected on 1062 bottom of skeleton supplied materials placement rack to control State skeleton supplied materials placement rack 1062 lifting driving cylinder D1063, be fixedly arranged on the supplied materials intermediate station 104 slide plate D1064, The slide plate E1065 capable of sliding back and forth for being fixedly arranged on the upper surfaces the slide plate D1064 and to control the slide plate E1065 along described Slide plate D1064 slides back and forth so that the driving cylinder E1066 that the skeleton supplied materials placement rack 1062 can be moved forward and backward;The driving The bottom of cylinder D1063 is fixedly arranged on the slide plate E1065;The front end cylinder rod and the slide plate of the driving cylinder E1066 The rear portion of E1065 connects;And the driving cylinder D1063 and the driving cylinder E1066 respectively with the master controller signal Connection.
Herein, it should be noted that the specific feeding process of above-mentioned shake disk feed device 10 is:
First, its internal skeleton supplied materials is delivered to the straight line feeder 103 by the feeding shake disk 102, described straight Line feed appliance 103 is oriented skeleton supplied materials and the skeleton supplied materials straight line after orientation is delivered in the slotting hopper 1051.
Secondly, the control moved left and right by the entirety of the driving cylinder C1077 so that multiple reclaimer robots A1071 is moved integrally to 1051 rear of slotting hopper, in conjunction with the control of multiple driving cylinder A1073 moved left and right System so that multiple reclaimer robot A1071 gather to together, subsequent, then pass through the entirety of the driving cylinder B1075 The control of back-and-forth motion so that the multiple reclaimer robot A1071 to gather together are inserted to the slotting hopper 1051 respectively Material taking mouth 10511 in carry out feeding;
Again, after feeding, whole back-and-forth motion, the multiple drivings of the driving cylinder B1075 are passed sequentially through The control of cylinder A1073 moved left and right and the entirety of the driving cylinder C1077 moves left and right, multiple reclaimer robots A1071 feedings simultaneously retreat separately to initial position;
In turn, then pass sequentially through that the entirety of the driving cylinder C1077 moves left and right control, the driving cylinder The control of B1075 being integrally moved forward and backward, multiple reclaimer robot A1071 respectively correspond to the skeleton supplied materials captured It is transferred to multiple cards to put in slot 10621, in case subsequent transport again.
And specifically, in the present embodiment, the multiaxis coiling rubber coating machine 20 includes:
Cabinet 201;The cabinet 201 is set to the right side of the supplied materials intermediate station 104;
Three-dimensional mobile station 202;The three-dimensional mobile station 202 is set to the interior middle part of the cabinet 201, the cabinet 201 Three servo drive motors around controlling the three-dimensional mobile station 202 and moved up and down are inside respectively equipped with, described in three Servo drive motor is connect with the master controller signal respectively;
Winding displacement, encapsulated holder 203;The winding displacement, encapsulated holder 203 are set up in the upper end of the front end face of the cabinet 201;
Conducting mechanism 204;The conducting mechanism 204 includes multiple guide rollers 2041 to conducting wire and multiple conveying The guide pin 2042 of copper wire;Multiple guide rollers 2041 be fixedly arranged on successively from left to right the winding displacement, encapsulated holder 203 it is upper End;Multiple guide pins 2042 are fixedly arranged on the lower end of the winding displacement, encapsulated holder 203 successively from left to right, and with it is multiple described The position of guide roller 2041 is opposite one by one;
Thread depressing mechanism;The thread depressing mechanism is equipped with multiple, and multiple thread depressing mechanisms are fixedly arranged on described successively from left to right The lower end of winding displacement, encapsulated holder 203, and it is corresponding positioned at the lower section of multiple guide pins 2042, and believe with the master controller Number connection, to copper wire convey from the guide pin 2042 of relative position progress discontinuity crimping operation;
Thread clamping mechanism 205;The thread clamping mechanism 205 is equipped with multiple, and multiple thread clamping mechanisms 205 are solid successively from left to right Set on the lower end of the winding displacement, encapsulated holder 203, and corresponding positioned at the lower section of multiple thread depressing mechanisms, and with the master Controller signals connect, to be clamped, break to the copper wire conveyed from the guide pin 2042 of relative position and fishing line;
Multiple-spindle winding machine structure 206;The multiple-spindle winding machine structure 206 be equipped with it is multiple, multiple multiple-spindle winding machine structures 206 from Left-to-right is fixedly arranged on successively in the three-dimensional mobile station 202;Each multiple-spindle winding machine structure 206 includes solid along the longitudinal direction Set on three-dimensional 202 front end face of mobile station coiling electric motor, be fixedly arranged on the roll 2061 of corresponding coiling electric motor front end and solid The fixture head 2062 to fixed skeleton supplied materials set on 2061 front end of corresponding roll;The position of multiple fixture heads 2062 Correspondence is opposite up and down with the position of multiple thread clamping mechanisms 205;Multiple coiling electric motors are believed with the master controller respectively Number connection;
Encapsulation mechanism 207;The encapsulation mechanism 207 include multiple adhesive tape fast pulleys 2071, multiple adhesive tape turning-bars 2072, It is multiple to cross adhesive tape sticks 2073, multiple flap devices, multiple fixed to press adhesive tape to the adhesive tape being close to the flap device Block 2074 and multiple shearing the cutter 2075 of adhesive tape;Multiple adhesive tape fast pulleys 2071 are uniform from left to right solid Set on the upper end of the winding displacement, encapsulated holder 203, and the axis direction of multiple adhesive tape fast pulleys 2071 with the row Line, encapsulated holder 203 are parallel;Multiple adhesive tape turning-bars 2072 are uniformly fixedly arranged on the winding displacement, encapsulated from left to right The middle part of holder 203, and it is corresponding positioned at the lower section of multiple adhesive tape fast pulleys 2071;It is multiple it is described cross adhesive tape sticks 2073 from The uniform and vertical middle and lower part for being fixedly arranged on the winding displacement, encapsulated holder 203 of left-to-right, and it is corresponding positioned at multiple adhesive tapes turn To the lower section of bar 2072, and each described cross mobilizable outside adhesive tape stick 2073 is arranged with two adhesive tape spacing collars adjustable in pitch 2076;Multiple flap devices are uniformly fixedly arranged on the lower part of the winding displacement, encapsulated holder 203, and corresponding position from left to right In multiple lower sections for crossing adhesive tape stick 2073;Multiple adhesive tape fixed blocks 2074 are uniformly fixedly arranged on the row from left to right The lower part of line, encapsulated holder 203, and it is corresponding positioned at multiple sides for crossing adhesive tape stick 2073;Multiple cutters 2075 are uniformly fixedly arranged on the lower part of the adhesive tape fixed block 2074 from left to right;Multiple adhesive tape fixed blocks 2074 with institute It states the opposite one side of flap device and is installed with one layer of velcro;
Charging and discharging mechanism 208;The charging and discharging mechanism 208 is fixedly arranged on the front of the cabinet 201, including from the cabinet The driving cylinder F2081 and be fixedly arranged on two racks 2082 for driving the preceding upper ends cylinder F2081 that 201 front end face both sides are drawn; The upper surface of the rack 2082 is evenly provided with from left to right on multiple skeleton supplied materials compatible with skeleton supplied materials shape Hopper 20821;The position of multiple skeleton supplied materials feeding grooves 20821 corresponds to the position one with multiple fixture heads 2062 One is opposite;The upper surface of the rack 2082 is also evenly provided with multiple bones compatible with skeleton supplied materials shape from left to right Frame supplied materials blanking groove 20822;Multiple skeleton supplied materials blanking grooves 20822 are wrong with multiple skeleton supplied materials feeding grooves 20821 Bit distribution;The two driving cylinder F2081 are connect with the master controller signal respectively.
Base is in this way, can define, multiaxis coiling rubber coating machine 20 provided by the utility model, when implementing, on the one hand, two The adhesive tape spacing collar 2076 is mobilizable to be sheathed on described cross outside adhesive tape stick 2073 so that the two adhesive tape spacing collars 2076 it Between to be formed by conduction band width adjustable so that the utility model is suitable for the adhesive tape to skeleton supplied materials packet different in width, so as to use It is adaptable;On the other hand, the axis direction of multiple adhesive tape fast pulleys 2071 with the coiling, 203 phase of encapsulated holder It is parallel, the adhesive tape turning-bar 2072 be vertically located in the coiling, encapsulated holder 203 front end face, in other words, this practicality is new Type by it is traditional be flat on corresponding coiling, the adhesive tape fast pulley 2071 on encapsulated holder 203 is changed to edge-on placement so that it is adjacent Two adhesive tape fast pulleys 2071 between be not only restricted to the narrow puzzlement in gap so that can be filled on each adhesive tape fast pulley 2071 The more adhesive tapes of volume number and the broader adhesive tape of width are set, in turn, the multiaxis coiling rubber coating machine 20 of the utility model is in coiling In encapsulated process, the period for adding virgin rubber band is elongated so that reduces the multiaxis coiling rubber coating machine 20 of the utility model Pause number so that within the unit interval, the coiling of the multiaxis coiling rubber coating machine 20 of the utility model is encapsulated work into Journey and the encapsulated operating rate of coiling can be greatly enhanced.
Herein, it should be noted that the specific winding process of above-mentioned multiaxis coiling rubber coating machine is:
First, copper wire one end in required spool is transmitted and is worn to described by the guide roller 2041 and lead The lower part of needle 2042, then the end of corresponding copper wire is carried out to by the thread depressing mechanism crimping operation of discontinuity so that copper wire The path of conveying is smooth;Secondly, pass through the three-dimensional motion of the three-dimensional mobile station 202 so that the skeleton supplied materials feeding groove The skeleton supplied materials for needing coiling encapsulated on 20821 is fixed on the fixture head 2062;
Then, the end of copper wire is clamped by the thread clamping mechanism 205 and carries out copper wire in skeleton supplied materials end feet Twine foot, then corresponding fixture head 2062 is controlled by the driving motor of the multiple-spindle winding machine structure 206 and is rotated, i.e., so that copper wire It is wound to outside skeleton supplied materials;
Furthermore encapsulated operation is carried out to the skeleton supplied materials for winding line by the encapsulation mechanism 207;
Finally, then pass through the three-dimensional motion of the three-dimensional mobile station 202 so that wind line and wrap the skeleton supplied materials of glue by card It places to skeleton supplied materials blanking groove 20822, in case rear on-carriage.
Herein, needing the volume illustrated is, structural principle, winding process and the encapsulation process etc. of above-mentioned multiaxis coiling rubber coating machine It is common for the prior art, here, not doing more detailed explanation.
Also, specifically, in the present embodiment, the tin soldering machine 30 includes:
Rack 301;The rack 301 is set to the right side of the cabinet 201, and the two of the upper surface of the rack 301 Side is symmetrically provided with two longitudinal slide rails 3011 along the longitudinal direction;
Dai Liao mechanisms 302;The Dai Liao mechanisms 302 are set to the front end of the upper surface of the rack 301, to device through institute State multiaxis coiling 20 coilings of rubber coating machine it is encapsulated after skeleton supplied materials;
Feeding clip mechanism 303;The feeding clip mechanism 303 is capable of sliding back and forth to be set up in two longitudinal slide rails 3011, to press from both sides Skeleton supplied materials after taking the coiling of institute's device in the Dai Liao mechanisms 302 encapsulated;
Flux bath 304;The flux bath 304 is laterally fixedly arranged in the rack 301, and is located at the Dai Liao mechanisms Scaling powder is soaked in 302 rear portion to the end feet of the skeleton supplied materials to coiling after encapsulated;
Tin stove 305;The tin stove 305 is laterally fixedly arranged in the rack 301, and after the flux bath 304 Portion, to the end feet wicking of the skeleton supplied materials to the coiling for being soaked with scaling powder after encapsulated;
Tin scraping mechanism 306;The tin scraping mechanism 306 is fixedly arranged in the rack 301, and after the tin stove 305 Portion, to strike off 305 endosexine tin liquor oxide of the tin stove;
Finished product output mechanism 307;The finished product output mechanism 307 is fixedly arranged in the rack 301, and helps weldering positioned at described Between agent slot 304 and the tin stove 305, to export the complete coiling of end feet wicking it is encapsulated after skeleton supplied materials.
Preferably, the Dai Liao mechanisms 302 include be fixedly arranged on 301 upper surface front end of the rack slide plate F3021, can The slide plate G3022 for being fixedly arranged on the upper surfaces the slide plate F3021 that slides back and forth, set on the rear portions the slide plate G3022 and to drive Move the slide plate G3022 slid back and forth along the slide plate F3021 driving cylinder G3023, be erected on the upper ends the slide plate G3022 The driving cylinder H3024 in face and be fixedly arranged on it is described driving cylinder G3023 top cylinder bars on wait for flitch 3025;It is described to wait for flitch 3025 upper edge is evenly provided with multiple skeleton supplied materials compatible with skeleton supplied materials shape slots 30251 to be put from left to right; The driving cylinder G3023 and the driving cylinder H3024 are connect with the master controller signal respectively.
Preferably, the feeding clip mechanism 303 includes the sliding rack 3031 being laterally fixedly arranged between two longitudinal slide rails 3011, uses To drive the first drive component 3032 that the sliding rack 3031 is moved forward and backward along two longitudinal slide rails 3011, be erected on the sliding Fixed plate 3033 on frame 3031, two vertical rails 3034 for being symmetrically set to 3033 front end face of the fixed plate, can be upper and lower The movable inverted U frame 3035 being fixedly arranged between two vertical rails 3034, driving the inverted U frame 3035 along two The second drive component 3036 that the vertical rails 3034 move up and down is connected between 3035 liang of lower ends of the inverted U frame Material folding frame 3037 and the multiple material clamping robots 3038 for being uniformly fixedly arranged on 3037 bottom of material folding frame from left to right;Described One drive component 3032 and second drive component 3036 are connect with the master controller signal respectively.
Preferably, first drive component 3032 includes first servo motor 30321, the first driving wheel 30322, the One driving belt 30323 and the first lead screw 30324;First lead screw 30324 is set up in the upper of a wherein longitudinal slide rail 3011 3011 parallel setting of a wherein longitudinal slide rail described in Fang Bingyu;There are two first driving wheel 30322 is set, wherein described in one First driving wheel 30322 is fixedly arranged on the first end of first lead screw 30324, and another first driving wheel 30322 is fixedly arranged on In the shaft of the first servo motor 30321;The first driving wheel band 30323 is fixedly arranged on two first driving wheels Outside 30322;The sliding rack 3031 is equipped with one first screw hole with one end that a longitudinal slide rail 3011 is connected described wherein; First lead screw, 30324 screw thread is rotatably connected in first screw hole, so that first lead screw 30324 and the sliding rack 3031 are connected;
Second drive component 3036 includes the second servo motor 30361, the second driving wheel 30362, second transmission skin Band 30363 and the second lead screw 30364;Second lead screw 30364 be set up in the front end face of the fixed plate 3033 and with it is described 3033 parallel setting of fixed plate;There are two second driving wheel 30362 is set, wherein second driving wheel 30362 is solid Set on the first end of second lead screw 30364, another second driving wheel 30362 is fixedly arranged on second servo motor In 30361 shaft;The second driving wheel band 30363 is fixedly arranged on outside two second driving wheels 30362;The inverted U frame 3035 top is vertically equipped with one second screw hole;Second lead screw, 30364 screw thread is rotatably connected in second screw hole, so that institute The second lead screw 30364 is stated with the inverted U frame 3035 to be connected.
Preferably, the finished product output mechanism 307 includes being set between the flux bath 304 and the tin stove 305 Discharging transmission belt 3071, be fixedly arranged on the right side of the rack 301 with the right end of the discharging transmission belt 3071 be mutually screwed on to Material guiding hopper 3072 that the lower right of the rack 301 is obliquely installed and level are set up in 3071 top of discharging transmission belt Blanking plate 3073;The back edge of the blanking plate 3073 uniformly offers multiple blanking grooves 30731 from left to right, multiple described The position of blanking groove 30731 is opposite one by one with the position of multiple material clamping robots 3038.
Preferably, the tin soldering machine 30 further includes the hood 308 being set to outside the rack 301, so that dust-proof.
Herein, it should be noted that the specific scolding tin process of above-mentioned tin soldering machine 30 is:
First, the skeleton supplied materials of the Dai Liao mechanisms 302 is waited for by the material clamping robot 3038 of the feeding clip mechanism 303 The skeleton supplied materials that glue is wrapped line is wound put in slot 30251 is gripped into the flux bath 304, so that after encapsulated to coiling Skeleton supplied materials end feet soak scaling powder;
Secondly, again by the material clamping robot 3038 of the feeding clip mechanism 303 by the coiling for being soaked with scaling powder it is encapsulated after Skeleton supplied materials grip into the tin stove 305 so as to be soaked with the coiling of scaling powder it is encapsulated after skeleton supplied materials end feet soak Tin;
Again, after wicking, then will be after end feet wicking by the material clamping robot 3038 of the feeding clip mechanism 303 Skeleton finished product against the lower part of the blanking groove 30731 to corresponding position, then promote the feeding clip mechanism 303, i.e., so that end feet Skeleton finished product after wicking is then exported by the material guiding hopper 3072 by dropping down onto on the discharging transmission belt 3071.
In the process, primary per scolding tin, 305 endosexine tin liquor oxidation of the tin stove is then struck off by the tin scraping mechanism 306 Object.
And the structural principle and process etc. of above-mentioned tin soldering machine 30 are common for the prior art, here, not doing more detailed theory It is bright.
It is emphasized that in the present embodiment, the first skeleton supplied materials transfer mechanism 402 includes stepper motor A4021, driving wheel A4022, driven wheel A4023, conveyer belt A4024, grip block A4025, sliding block fixed plate A4026, guide rail A4027 and multiple feeding head A4028;
The stepper motor A4021 is fixedly arranged on the left end of the skeleton supplied materials carriage 401 along the longitudinal direction, and with it is described Master controller signal connects;The driving wheel A4022 is fixedly arranged in the shaft of the stepper motor A4021;The driven wheel A4023 is fixedly arranged on the middle part of the skeleton supplied materials carriage 401, and is arranged side by side with the driving wheel A4022;The conveyer belt A4024 is sheathed between the driving wheel A4022 and the driven wheel A4023;The grip block A4025 is held on the transmission On band A4024;The sliding block fixed plate A4026 is fixedly arranged on the grip block A4025;Multiple feeding head A4028 are uniform The rear end face for being fixedly arranged on the sliding block fixed plate A4026;Length of the guide rail A4027 along the skeleton supplied materials carriage 401 Degree direction is fixedly arranged on the left side of the skeleton supplied materials carriage 401, and slidably card is set for the bottom of the sliding block fixed plate A4026 In outside the guide rail A4027;
The stepper motor A4021 rotations described in the main controller controls, so that the stepper motor A4021 drives institute When stating conveyer belt A4024 rotation, the conveyer belt A4024 can drive the grip block A4025, sliding block fixed plate A4026 and more A feeding head A4028 is along the guide rail A4027 in the shake disk feed device 10 and the multiaxis coiling rubber coating machine 20 Front slidably reciprocates so that by the card of the shake disk feed device 10 put on slot 10621 wait for the skeleton supplied materials of coiling capture to On the skeleton supplied materials feeding groove 20721 of the multiaxis coiling rubber coating machine 20;
In this way, even if multiple cards put block in slot 10621 put wait for that the skeleton supplied materials of coiling is transported to automatically On the skeleton supplied materials feeding groove 20721 of the multiaxis coiling rubber coating machine 20, so as to realize the automation for the skeleton supplied materials for waiting for coiling Transhipment.
It needs further exist for, it is emphasized that in the present embodiment, the second skeleton supplied materials transfer mechanism 403 includes stepping Motor B4031, it driving wheel B4032, driven wheel B4033, conveyer belt B4034, grip block B4035, sliding block fixed plate B4036, leads Rail B4037 and multiple feeding head B4038;
The stepper motor B4031 is fixedly arranged on the middle part of the skeleton supplied materials carriage 401 along the longitudinal direction, and with it is described Master controller signal connects;The driving wheel B4032 is fixedly arranged in the shaft of the stepper motor B4031;The driven wheel B4033 is fixedly arranged on the right part of the skeleton supplied materials carriage 401, and is arranged side by side with the driving wheel B4032;The conveyer belt B4034 is sheathed between the driving wheel B4032 and the driven wheel B4033;The grip block B4035 is held on the transmission On band B4034;The sliding block fixed plate B4036 is fixedly arranged on the grip block B4035;Multiple feeding head B4038 are uniform The rear end face for being fixedly arranged on the sliding block fixed plate B4036;Length of the guide rail B4037 along the skeleton supplied materials carriage 401 Degree direction is fixedly arranged on the right side of the skeleton supplied materials carriage 401, and slidably card is set for the bottom of the sliding block fixed plate B4036 In outside the guide rail B4037;
The stepper motor B4031 rotations described in the main controller controls, so that the stepper motor B4031 drives institute When stating conveyer belt B4034 rotation, the conveyer belt B4034 can drive the grip block B4035, sliding block fixed plate B4036 and more A feeding head B4038 comes along the guide rail B4037 in the front of the multiaxis coiling rubber coating machine 20 and the tin soldering machine 30 Sliding is returned, so that the skeleton supplied materials that the coiling on the skeleton supplied materials blanking groove 20722 of the multiaxis coiling rubber coating machine 20 is finished On crawl to the skeleton supplied materials slot 30251 to be put of the tin soldering machine 30.
In this way, even if the skeleton supplied materials that finishes of coiling on multiple skeleton supplied materials blanking grooves 20722 by from turn It is transported on the skeleton supplied materials slot 30251 to be put of the tin soldering machine 30, so as to realize that the automation for the skeleton supplied materials that coiling finishes turns Fortune.
Other embodiment etc., does not illustrate one by one herein.
In conclusion the utility model is highly practical, using effect is good so that the utility model necessarily has good city Field promotional value so that can effectively be popularized.
The above is only the preferred embodiment of the present invention, is not intended to limit the patent protection model of the utility model Enclose, the transformation of equivalent structure made by using the description of the utility model and the drawings or equivalent process, or directly or Other related technical areas are used in indirectly, are equally included in the patent within the scope of the utility model.

Claims (7)

1. a kind of coiling encapsulating tin welder on-line equipment, encapsulated and right to carry out coiling to the skeleton supplied materials for needing coiling encapsulated The end feet of skeleton supplied materials after coiling is encapsulated carries out scolding tin, including master controller, which is characterized in that further includes:
Shake disk feed device;The shake disk feed device is connect with the master controller signal, to encapsulated to needing coiling Skeleton supplied materials is oriented conveying;
Multiaxis coiling rubber coating machine;The multiaxis coiling rubber coating machine is set to the right side of the shake disk feed device, to from institute The skeleton supplied materials progress coiling for stating shake disk feed device orientation conveying is encapsulated;
Tin soldering machine;The tin soldering machine is set to the right side of the multiaxis coiling rubber coating machine, to encapsulated from the multiaxis coiling Machine conveying coiling it is encapsulated after skeleton supplied materials end feet carry out scolding tin;
Skeleton supplied materials transferring device;The skeleton supplied materials transferring device includes being erected on the shake disk feed device, multiaxis coiling Skeleton supplied materials carriage in front of rubber coating machine and the tin soldering machine, from left to right side by side be set to the skeleton supplied materials carriage On the first skeleton supplied materials transfer mechanism and the second skeleton supplied materials transfer mechanism;The first skeleton supplied materials transfer mechanism is located at institute It states between shake disk feed device and the front of the multiaxis coiling rubber coating machine, will be oriented automatically through the shake disk feed device The multiaxis coiling rubber coating machine is gone in the skeleton supplied materials of conveying;The second skeleton supplied materials transfer mechanism be located at the multiaxis around Between the front of line rubber coating machine and the tin soldering machine, to automatically by the skeleton after the multiaxis coiling rubber coating machine coiling is encapsulated The tin soldering machine is gone in supplied materials;
The shake disk feed device includes;
Shake disk mounting table;
Disk is shaken in feeding;Feeding shake disk is erected on the shake disk mounting table, and feeding shake disk it is built-in be equipped with need around The encapsulated skeleton supplied materials of line;
Straight line feeder;The straight line feeder is set to the right side of the feeding shake disk in left-right direction, is shaken with the feeding Disk is mutually screwed on, to be oriented and carry out the skeleton supplied materials after orientation straight by the skeleton supplied materials conveyed from feeding shake disk Line conveys;
Supplied materials intermediate station;The supplied materials intermediate station is set to the right side of the shake disk mounting table;
Insert channel devices;The slotting channel devices are fixedly arranged on the supplied materials intermediate station, and positioned at the right side of the straight line feeder Side is mutually screwed on the straight line feeder, to device from the skeleton supplied materials after the orientation that the straight line feeder conveys;
Supplied materials transferring device;The supplied materials transferring device is fixedly arranged on the supplied materials intermediate station, and is located at the slotting channel devices Right side, including support plate and the skeleton supplied materials placement rack that is fixedly arranged at the top of the support plate;The skeleton supplied materials placement rack Slot is put equipped with multiple cards for putting skeleton supplied materials to card in upper end in left-right direction;
Feeding device;The feeding device is fixedly arranged on the supplied materials intermediate station, and positioned at the slotting channel devices and it is described come Expect the rear of transferring device, including is arranged along the longitudinal direction multiple to will be after the orientation of institute's device in the slotting channel devices Skeleton supplied materials correspond to crawl to it is multiple it is described card put the reclaimer robot A of slot, the slide plate being set up on the supplied materials intermediate station A, it is multiple it is corresponding control driving cylinder A that multiple reclaimer robot A move left and right along the slide plate A, be set up in it is described come It is slid back and forth so that multiple along the slide plate B on material intermediate station and positioned at the slide plate B of the bottoms the slide plate A, the control slide plate A Driving cylinder B that the reclaimer robot A can be integrally moved forward and backward, it is set up on the supplied materials intermediate station and is located at the slide plate The slide plate C and the control slide plate B of the bottoms B are horizontally slipped along the slide plate C so that multiple reclaimer robot A integrally can be left The driving cylinder C moved right;What multiple reclaimer robot A can horizontally slip respectively is fixedly arranged on the slide plate A;The cunning Plate A is capable of sliding back and forth to be fixedly arranged on the slide plate B;What the slide plate B can horizontally slip is fixedly arranged on the slide plate C;It is multiple The driving cylinder A is arranged in left-right direction, and the right end cylinder rod of multiple driving cylinder A corresponds to and multiple feedings The left side wall of manipulator A connects;The driving cylinder B is arranged along the longitudinal direction, the front end cylinder rod of the driving cylinder B and institute State the rear end face connection of slide plate A;The driving cylinder C is arranged in left-right direction, the right end cylinder rod of the driving cylinder C and institute State the rear end connection of the bottom surface of slide plate B;And multiple driving cylinder A, the driving cylinder B and the driving cylinder C points It is not connect with the master controller signal;
The multiaxis coiling rubber coating machine includes:
Cabinet;The cabinet is set to the right side of the supplied materials intermediate station;
Three-dimensional mobile station;The three-dimensional mobile station is set to the interior middle part of the cabinet, and control institute is respectively equipped in the cabinet State three-dimensional mobile station around and three servo drive motors moving up and down, three servo drive motors respectively with The master controller signal connection;
Winding displacement, encapsulated holder;The winding displacement, encapsulated holder are set up in the upper end of the front end face of the cabinet;
Conducting mechanism;The conducting mechanism includes multiple guide rollers to conducting wire and multiple conveying the guide pin of copper wire;It is more A guide roller is fixedly arranged on the upper end of the winding displacement, encapsulated holder successively from left to right;Multiple guide pins from left to right according to The secondary lower end for being fixedly arranged on the winding displacement, encapsulated holder, and it is opposite one by one with the position of multiple guide rollers;
Thread depressing mechanism;The thread depressing mechanism be equipped with it is multiple, multiple thread depressing mechanisms be fixedly arranged on successively from left to right the winding displacement, The lower end of encapsulated holder, and it is corresponding positioned at the lower section of multiple guide pins, and connect with the master controller signal, to right The copper wire conveyed from the guide pin of relative position carries out discontinuity crimping operation;
Thread clamping mechanism;The thread clamping mechanism be equipped with it is multiple, multiple thread clamping mechanisms be fixedly arranged on successively from left to right the winding displacement, The lower end of encapsulated holder, and it is corresponding positioned at the lower section of multiple thread depressing mechanisms, and connect with the master controller signal, it uses To be clamped, break to the copper wire conveyed from the guide pin of relative position and fishing line;
Multiple-spindle winding machine structure;The multiple-spindle winding machine structure is equipped with multiple, and multiple multiple-spindle winding machine structures are solid successively from left to right In the three-dimensional mobile station;Each multiple-spindle winding machine structure includes being fixedly arranged on the three-dimensional mobile station along the longitudinal direction The coiling electric motor of front end face, the roll for being fixedly arranged on corresponding coiling electric motor front end and be fixedly arranged on corresponding roll front end to solid Determine the fixture head of skeleton supplied materials;The position of multiple fixture heads corresponds to opposite up and down with the position of multiple thread clamping mechanisms; Multiple coiling electric motors are connect with the master controller signal respectively;
Encapsulation mechanism;The encapsulation mechanism includes multiple adhesive tape fast pulleys, multiple adhesive tape turning-bars, multiple adhesive tape sticks, multiple crossed It is flap device, multiple pressing adhesive tape to the adhesive tape fixed block be close to the flap device and multiple shearing adhesive tape Cutter;Multiple adhesive tape fast pulleys are uniformly fixedly arranged on the upper end of the winding displacement, encapsulated holder from left to right, and multiple The axis direction of the adhesive tape fast pulley is parallel with the winding displacement, encapsulated holder;Multiple adhesive tape turning-bars from a left side to The right side is uniformly fixedly arranged on the middle part of the winding displacement, encapsulated holder, and corresponding positioned at the lower section of multiple adhesive tape fast pulleys;It is multiple It is described to cross the uniform from left to right and vertical middle and lower part for being fixedly arranged on the winding displacement, encapsulated holder of adhesive tape stick and corresponding positioned at more The lower section of a adhesive tape turning-bar, and mobilizable two adhesive tapes adjustable in pitch that are arranged with limit outside each adhesive tape stick excessively Position circle;Multiple flap devices are uniformly fixedly arranged on the lower part of the winding displacement, encapsulated holder from left to right, and corresponding positioned at more A lower section for crossing adhesive tape stick;Multiple adhesive tape fixed blocks are uniformly fixedly arranged on the winding displacement, encapsulated holder from left to right Lower part, and corresponding be located at multiple sides for crossing adhesive tape sticks;Multiple cutters are uniformly fixedly arranged on from left to right The lower part of the adhesive tape fixed block;The one side opposite with the flap device of multiple adhesive tape fixed blocks is installed with one layer Velcro;
Charging and discharging mechanism;The charging and discharging mechanism is fixedly arranged on the front of the cabinet, including draws from cabinet front end face both sides The driving cylinder F that goes out and the racks for being fixedly arranged on the two preceding upper ends the driving cylinder F;The upper surface of the rack is uniform from left to right Be provided with multiple skeleton supplied materials feeding grooves compatible with skeleton supplied materials shape;The position of multiple skeleton supplied materials feeding grooves Correspondence is opposite one by one with the position of multiple fixture heads;The upper surface of the rack is also evenly provided with multiple from left to right Skeleton supplied materials blanking groove compatible with skeleton supplied materials shape;Multiple skeleton supplied materials blanking grooves and multiple skeleton supplied materials Feeding groove is dislocatedly distributed;The two driving cylinder F are connect with the master controller signal respectively.
2. coiling encapsulating tin welder on-line equipment according to claim 1, which is characterized in that the slotting channel devices include Slotting hopper compatible with skeleton supplied materials shape and the stock stop for being set to the slotting hopper right end;The rear end of the slotting hopper Face offers material taking mouth in left-right direction;Skeleton supplied materials is equipped in the slotting hopper in position detecting mechanism;The skeleton supplied materials exists Position detecting mechanism is connect with the master controller signal;
The supplied materials transferring device further include be erected on the skeleton supplied materials placement rack bottom controlling the skeleton supplied materials The driving cylinder D of placement rack lifting, the slide plate D being fixedly arranged on the supplied materials intermediate station, capable of sliding back and forth it is fixedly arranged on the cunning It the slide plate E of the upper surfaces plate D and is slid back and forth so that the skeleton supplied materials placement rack to control the slide plate E along the slide plate D The driving cylinder E that can be moved forward and backward;The bottom of the driving cylinder D is fixedly arranged on the slide plate E;Before the driving cylinder E End cylinder rod is connect with the rear portion of the slide plate E;And the driving cylinder D and the driving cylinder E respectively with the main control Device signal connects.
3. coiling encapsulating tin welder on-line equipment according to claim 1, which is characterized in that the tin soldering machine includes:
Rack;The rack is set to the right side of the cabinet, and the both sides of the upper surface of the rack are symmetrical along the longitudinal direction Be provided with two longitudinal slide rails;
Dai Liao mechanisms;The Dai Liao mechanisms are set to the front end of the upper surface of the rack, to device through the multiaxis coiling packet Skeleton supplied materials after glue machine coiling is encapsulated;
Feeding clip mechanism;The feeding clip mechanism is capable of sliding back and forth to be set up in two longitudinal slide rails, to grip the Dai Liao mechanisms Skeleton supplied materials after the coiling of upper institute's device is encapsulated;
Flux bath;The flux bath is laterally fixedly arranged in the rack, and positioned at the rear portion of the Dai Liao mechanisms, to right The end feet of skeleton supplied materials after coiling is encapsulated soaks scaling powder;
Tin stove;The tin stove is laterally fixedly arranged in the rack, and positioned at the rear portion of the flux bath, to help weldering to being soaked with The end feet wicking of skeleton supplied materials after the coiling of agent is encapsulated;
Tin scraping mechanism;The tin scraping mechanism is fixedly arranged in the rack, and positioned at the rear portion of the tin stove, to strike off the tin Stove endosexine tin liquor oxide;
Finished product output mechanism;The finished product output mechanism is fixedly arranged in the rack, and positioned at the flux bath and the tin Between stove, to export the complete coiling of end feet wicking it is encapsulated after skeleton supplied materials.
4. coiling encapsulating tin welder on-line equipment according to claim 3, which is characterized in that the Dai Liao mechanisms include solid The slide plate F that holds in face of the frame upper end, the slide plate G capable of sliding back and forth for being fixedly arranged on the upper surfaces the slide plate F, it is set to institute State the rear portions slide plate G and to drive driving cylinder G that the slide plate G slides back and forth along the slide plate F, be erected on the slide plate G The driving cylinder H of upper surface and be fixedly arranged on it is described driving cylinder G top cylinder bars on wait for flitch;The upper edge for waiting for flitch from Left-to-right is evenly provided with multiple skeleton supplied materials slots to be put compatible with skeleton supplied materials shape;The driving cylinder G and institute Driving cylinder H is stated to connect with the master controller signal respectively.
5. coiling encapsulating tin welder on-line equipment according to claim 3, which is characterized in that the feeding clip mechanism includes cross The first drive to the sliding rack being fixedly arranged between two longitudinal slide rails, to drive the sliding rack to be moved forward and backward along two longitudinal slide rails Dynamic component, the fixed plate being erected on the sliding rack, two vertical rails for being symmetrically set to the fixed plate front end face, can The up and down inverted U frame being fixedly arranged between two vertical rails, driving the inverted U frame along the two vertical cunnings The second drive component that rail moves up and down, the material folding frame being connected between two lower end of inverted U frame and uniform from left to right It is fixedly arranged on multiple material clamping robots of material folding frame bottom;First drive component and second drive component respectively with The master controller signal connection.
6. coiling encapsulating tin welder on-line equipment according to claim 5, which is characterized in that the first drive component packet Include first servo motor, the first driving wheel, the first driving belt and the first lead screw;It is longitudinal that first lead screw is set up in wherein one The top of sliding rail and setting parallel with a wherein longitudinal slide rail;There are two first driving wheel is set, wherein described in one First driving wheel is fixedly arranged on the first end of first lead screw, and another first driving wheel is fixedly arranged on the first servo motor Shaft on;First driving belt is fixedly arranged on outside two first driving wheels;The sliding rack is indulged with described wherein one The one end being connected to sliding rail is equipped with one first screw hole;First wire rod thread is rotatably connected in first screw hole, so that institute The first lead screw is stated with the sliding rack to be connected;
Second drive component includes the second servo motor, the second driving wheel, the second driving belt and the second lead screw;Described Two lead screws are set up in the front end face of the fixed plate and setting parallel with the fixed plate;Second driving wheel is equipped with two A, wherein second driving wheel is fixedly arranged on the first end of second lead screw, another second driving wheel is fixedly arranged on institute In the shaft for stating the second servo motor;Second driving belt is fixedly arranged on outside two second driving wheels;The inverted U frame Top is vertically equipped with one second screw hole;Second wire rod thread is rotatably connected in second screw hole, so that second lead screw It is connected with the inverted U frame.
7. coiling encapsulating tin welder on-line equipment according to claim 5, which is characterized in that the finished product output mechanism packet Include the discharging transmission belt being set between the flux bath and the tin stove, be fixedly arranged on the right side of the rack with the discharging The material guiding hopper being obliquely installed to the lower right of the rack that the right end of transmission belt is mutually screwed on and level are set up in the discharging Blanking plate above transmission belt;The back edge of the blanking plate uniformly offers multiple blanking grooves from left to right, multiple described The position of blanking groove is opposite one by one with the position of multiple material clamping robots.
CN201721169552.0U 2017-09-12 2017-09-12 Coiling encapsulating tin welder on-line equipment Active CN208014549U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109585157A (en) * 2019-01-25 2019-04-05 大连邦城科技有限公司 A kind of skeleton coil winding machine of tripping coil
CN110473700A (en) * 2019-08-24 2019-11-19 南京金惠凯电子科技有限公司 The production equipment of bar magnet coil
CN112802676A (en) * 2021-03-31 2021-05-14 广东昭信智能装备有限公司 Transformer assembly line
CN113066661A (en) * 2021-03-05 2021-07-02 广州六瑞消防科技有限公司 Full-automatic integrated production line for welding and encapsulating flexible coils
CN115621036A (en) * 2022-12-21 2023-01-17 佛山市东和智能科技有限公司 Antenna bar magnet wire winding wicking all-in-one

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109585157A (en) * 2019-01-25 2019-04-05 大连邦城科技有限公司 A kind of skeleton coil winding machine of tripping coil
CN110473700A (en) * 2019-08-24 2019-11-19 南京金惠凯电子科技有限公司 The production equipment of bar magnet coil
CN113066661A (en) * 2021-03-05 2021-07-02 广州六瑞消防科技有限公司 Full-automatic integrated production line for welding and encapsulating flexible coils
CN112802676A (en) * 2021-03-31 2021-05-14 广东昭信智能装备有限公司 Transformer assembly line
CN112802676B (en) * 2021-03-31 2021-07-27 广东昭信智能装备有限公司 Transformer assembly line
CN115621036A (en) * 2022-12-21 2023-01-17 佛山市东和智能科技有限公司 Antenna bar magnet wire winding wicking all-in-one

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