CN207996843U - A kind of self-cleaning injection apparatus with turbine structure - Google Patents
A kind of self-cleaning injection apparatus with turbine structure Download PDFInfo
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- CN207996843U CN207996843U CN201721859095.8U CN201721859095U CN207996843U CN 207996843 U CN207996843 U CN 207996843U CN 201721859095 U CN201721859095 U CN 201721859095U CN 207996843 U CN207996843 U CN 207996843U
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- jet pipe
- groove body
- self
- cleaning
- brush holder
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Abstract
The utility model discloses a kind of self-cleaning injection apparatus with turbine structure, including manifold, pump, jet pipe, groove body and switch valve, manifold is connect by pumping with groove body, one end of jet pipe is connect by pipeline with manifold, the other end of jet pipe is horizontally through groove body and is connect with groove body by pipeline through switch valve, and jet pipe is equipped with nozzle, and cleaning solution is equipped in groove body, groove body is arranged in for placing cleaned object, cleaned object below nozzle;Brush holder support is equipped in jet pipe along its length, brush holder support is equipped with hairbrush, and one end of brush holder support is connected with turbine assembly, and turbine assembly is set in jet pipe.Ensure that the automatic cycle of cleaning solution utilizes, during the self-cleaning of jet pipe, jet pipe still keeps cleaning ability to cleaned object, realizes the Full automatic high-efficiency energy-saving cleaning of jet pipe, jet pipe is can effectively prevent to occur to block, so as to improve surface clean quality, to can be widely applied to field of surface treatment.
Description
Technical field
The utility model is related to cleaning equipment technical fields, and in particular to a kind of self-cleaning injection dress with turbine structure
It sets.
Background technology
In field of surface treatment, jet pipe is indispensable one of key device.Cleaning solution after pressurization passes through on jet pipe
Nozzle, generate high-speed jet, realization the cleaned object of such as metal plate and belt class is cleaned.Cleaning solution can be clean
Water, certain density acid solution or degreasing agent etc., these cleaning solutions often all recycle whithin a period of time.It is cleaning
In the process, the particulate matter etc. for being cleaned the greasy dirt of subject surface and being mingled with constantly is dissolved in cleaning solution, and certain impurity can also be led
The viscosity of cleaning solution is caused to become larger.Since flow velocity of the cleaning solution in jet pipe is slower, and flow velocity successively decreases by flow direction, in jet pipe
End forms mobility blind area, and particulate matter and greasy dirt can slowly be deposited in jet pipe wall.Nozzle tip is stifled full by greasy filth at first, then
Gradually accumulation forward, causes the conveyance capacity of jet pipe to be greatly reduced, and cause a degree of blocking of nozzle, and flow velocity reduces
It has been further exacerbated by the deposition of jet pipe wall.After jet pipe, which occurs to block, will result directly in surface clean failure, and then initiation is a series of
Continuous quality problems.
In order to prevent blockage of spray pipe, jet pipe must be removed periodically and be cleaned by maintenance personnel, it is clear that the work of this process
It measures very big and influences to produce.Although jet pipe has improved, can dismantle online without influence produce, jet pipe it is clear
It is still very heavy to wash task.Jet pipe needs to remove the silk plug of end in cleaning process, using high-pressure wash water to jet pipe into
Row punching is swept, and long-handle brush is coordinated to carry out back rotation, could clean up nozzle wall.It is this to rely on artificial periodic cleaning jet pipe
Mode, not only time-consuming and laborious, waste water resource, and cleaning process is also difficult to avoid not cause secondary dirt to workshop terrace
Dye.As energy-saving universal and client improves productivity and product quality increasingly urgent, urgent need develops one kind
Energy-efficient Effuser device.
A kind of self-cleaning jet pipe with turbine structure, can be to jet pipe end using the pressure of cleaning solution itself as motive force
The greasy filth gathered and the greasy filth layer of jet pipe wall attachment is held efficiently to be removed.Since jet pipe does not have to dismounting, in cleaning process not
Manual intervention is needed, while without additional consumption electric energy and water resource, therefore greatly reduce repair and maintenance workload, saved
Energy medium consumption, also ensures the stability of cleaning quality.
Invention content
The technical problems to be solved in the utility model is in view of the foregoing defects the prior art has, to provide a kind of band
The self-cleaning injection apparatus of turbine structure ensures that the automatic cycle of cleaning solution utilizes, during the self-cleaning of jet pipe, jet pipe pair
Cleaned object still keeps cleaning ability, realizes the Full automatic high-efficiency energy-saving cleaning of jet pipe, can effectively prevent jet pipe and occurs to block up
Plug can be widely applied to field of surface treatment so as to improve surface clean quality.
Used technical solution is the utility model to solve above-mentioned technical problem:
A kind of self-cleaning injection apparatus with turbine structure, including manifold, pump, jet pipe, groove body and switch valve, liquid collecting
Manifold is connect by pumping with groove body, and one end of jet pipe is connect by pipeline with manifold, and the other end of jet pipe is horizontally through slot
Body is connect by pipeline with groove body through switch valve, and jet pipe is equipped with nozzle, and cleaning solution is equipped in groove body, and groove body is clear for placing
Object is washed, cleaned object is arranged in below nozzle;
Wherein, brush holder support is equipped in jet pipe along its length, brush holder support is equipped with hairbrush, and brush holder support is connected with turbine assembly, turbine
Component is set in jet pipe.
According to above-mentioned technical proposal, switch valve is solenoid valve.
According to above-mentioned technical proposal, the outlet end of switch valve is connected with eccentric reducer, the big opening end of eccentric reducer with
Jet pipe connects, and the osculum end of eccentric reducer is connect by pipeline with groove body.
According to above-mentioned technical proposal, bristle is spirally distributed on brush holder support.
According to above-mentioned technical proposal, one end of brush holder support is loaded on by bearing holder (housing, cover) in jet pipe, the other end and the turbine group of brush holder support
Part connects.
According to above-mentioned technical proposal, one end of jet pipe is connect by supporting sleeve with switch valve, and the other end of jet pipe is equipped with
Bearing and capping, capping are set on the outside of bearing, and brush holder support is socketed by bearing and jet pipe.
According to above-mentioned technical proposal, groove body is equipped with locating flange, and jet pipe is connect by locating flange with groove body, supporting sleeve
Pipe is fixedly arranged on groove body.
According to above-mentioned technical proposal, the end of jet pipe is arranged with O-ring.
According to above-mentioned technical proposal, the inner end of supporting sleeve is equipped with guiding groove, and guiding groove is half tubaeform.
According to above-mentioned technical proposal, it is connected with quick-release connector on jet pipe, manually-operated gate, fast changing-over are connected on manifold
Head is connect by hose with manually-operated gate.
The utility model has the advantages that:
It is rotated by turbine assembly band electric brush using the pressure of cleaning solution itself, forms the automatic cleaning to jet pipe, with
Attachment of the greasy filth in nozzle wall is reduced, by the opening and closing of switch valve, forms the periodic cleaning to the greasy filth in jet pipe
And cleaning, ensure that the automatic cycle of cleaning solution utilizes, during the self-cleaning of jet pipe, jet pipe still keeps cleaned object
Certain cleaning ability realizes the Full automatic high-efficiency energy-saving cleaning of jet pipe, dismounting is not had to when cleaning, is not needed in cleaning process
Manual intervention without additional consumption electric energy and water resource, therefore greatly reduces repair and maintenance workload, saves energy Jie
Matter consumes, and also ensures the stability of cleaning quality, can effectively prevent jet pipe and occurs to block so as to improve surface clean quality, can
It is widely used in field of surface treatment.
Description of the drawings
Fig. 1 is the structural schematic diagram of the self-cleaning injection apparatus with turbine structure in the utility model embodiment;
In figure, 1- manifold, 2- manually-operated gates, 3- hoses, 4- quick-release connectors, 5- jet pipes, 6- rolling bearings, 7- envelopes
Lid, 8- lock-screws, 9- locating flanges, 10- groove bodies, 11- bristles, 12- brush holder supports, 13- nozzles, 14- turbine assemblies, half loudspeakers of 15-
Shape guiding groove, 16- carrying sleeves, 17- solenoid valves, 18- eccentric reducers, 19- pipelines, 20-O type circles, cleaned couple of 21-
As.
Specific implementation mode
The utility model is described in detail with reference to the accompanying drawings and examples.
Shown in referring to Fig.1, the self-cleaning injection apparatus with turbine structure in one embodiment provided by the utility model,
Including manifold 1, pump, jet pipe 5, groove body 10 and switch valve, manifold 1 is connect by pumping with groove body 10, one end of jet pipe
It is connect with manifold by pipeline, the other end of jet pipe 5 is horizontally through groove body 10 and is connected by pipeline and groove body 10 through switch valve
It connects, jet pipe 5 is equipped with nozzle 13, and cleaning solution is equipped in groove body 10, and groove body 10 is cleaned object for placing cleaned object 21
21 are arranged in 13 lower section of nozzle;
Wherein, brush holder support 12 is equipped in jet pipe 5 along its length, brush holder support 12 is equipped with hairbrush, and brush holder support 12 is connected with turbine group
Part 14, turbine assembly 14 are set in jet pipe 5.
In cleaning, valve is turned off the switch, pump driving cleaning solution enters jet pipe from one end of groove body 10 through manifold 1
5, cleaned object 21 is cleaned by nozzle 13, cleaning solution is fallen into groove body 10, and cleaning solution flows through in jet pipe 5 in spiral shell
Band electric brush rotates when revolving the bristle 11 of distribution, to slow down attachment of the greasy filth in 5 inner wall of jet pipe;It, will when jet pipe 5 starts self-cleaning
Switch valve opens (needing switch valve that can periodically open and close according to cleaning), since the resistance that fluid generates occurs for jet pipe 5
Rapid drawdown, throughput of the cleaning solution in jet pipe 5 increase rapidly, and the greasy filth of nozzle tip is pushed to enter in groove body 10 from pipeline 19,
As conveyance capacity of the cleaning solution in jet pipe 5 further enhances, cleaning solution can do work simultaneously to it when flowing through turbine assembly 14
Brush holder support 12 is driven quickly to rotate, to realize that bristle 11 removes the strength for being attached to the greasy filth on nozzle wall, by under brush
Greasy filth can with cleaning solution by pipeline 19 together enter groove body 10 in, continue cycling through use after filtering.
Further, switch valve is solenoid valve 17.
Further, solenoid valve 17 is connected with controller, and controller sets the opening and closing time of solenoid valve 17, makes electricity
Magnet valve 17 is periodically turned on and is closed, and periodic cleaning is realized to jet pipe.
Further, the outlet end of switch valve is connected with eccentric reducer 18, the big opening end and jet pipe of eccentric reducer 18
Connection, the osculum end of eccentric reducer 18 is connect by pipeline with groove body.
Further, the bottom of eccentric reducer 18 is level, using the mounting means that bottom is flat, in order to more thoroughly clear
Manage the greasy filth of deposition.
Further, bristle 11 is spirally distributed on brush holder support 12.
Further, one end of brush holder support 12 is loaded on by bearing holder (housing, cover) in jet pipe, the other end and the turbine assembly 14 of brush holder support 12
Connection.
Further, one end of jet pipe is connect by supporting sleeve with switch valve, and the other end of jet pipe is equipped with bearing and envelope
Lid 7, capping 7 are set on the outside of bearing, and brush holder support 12 is socketed by bearing and jet pipe, is conducive to the replacement of hairbrush and hair bar, a whole set of
Jet pipe is easy to removal and installation.
Further, bearing is rolling bearing 6, and jet pipe is equipped with lock-screw 8, and rolling bearing 6 is solid by lock-screw 8
In jet pipe.
Further, groove body is equipped with locating flange 9, and jet pipe is connect by locating flange 9 with groove body, and supporting sleeve is fixed
In on groove body.
Further, the end of jet pipe is arranged with O-ring 20.
Further, the inner end of supporting sleeve is equipped with guiding groove, and guiding groove is half tubaeform;Guiding groove is for guiding
Jet pipe is installed.
Further, it is connected with quick-release connector 4 on jet pipe, manually-operated gate 2 is connected on manifold 1, quick-release connector 4 is logical
Hose 3 is crossed to connect with manually-operated gate 2.
The operation principle of the utility model:
A kind of self-cleaning injection apparatus with turbine structure includes mainly spout body, and rolling bearing 6, brush holder support 12 is special
Bristle 11, turbine assembly 14, solenoid valve 17;The centre of jet pipe carries a brush holder support 12, and 12 one end of brush holder support connects rolling bearing 6,
Rolling bearing 6 is fixed on by lock-screw 8 in the removable cover 7 at nozzle entry end, and 12 other end of brush holder support is equipped with number
Adjustable turbine assembly 14 is measured, 12 end of brush holder support is located on the bracket of low-friction coefficient, and bracket is fixed on nozzle wall.
Before bristle 11 generates certain wear extent, there are certain gaps between bracket for brush holder support 12.In 6 He of rolling bearing of brush holder support 12
Between turbine assembly 14, kind is implanted with the bristle 11 of the special substance with certain degree of hardness, and helically formula is distributed bristle 11, due to spray
Pipe has cleaning solution flowing, brush holder support 12 that generation slowly runs inside it during the work time, is conducive to clear up on nozzle wall
Attachment.On 16 flange of groove body carrying sleeve of nozzle tip, solenoid valve 17 is installed, bias is connected with behind solenoid valve 17
Reduced pipe 18, pipeline undergauge are followed by return-enclosure body.Why to pipeline carry out undergauge, be in order to ensure solenoid valve 17 open after, spray
Still there is certain pressure in pipe, the greasy filth for being conducive to be deposited in nozzle tip in this way is released, while being unlikely to cause nozzle 13
The fluid short at place.Eccentric reducer 18 is using the flat mounting means in bottom, in order to more thoroughly clear up the greasy filth of deposition.
Jet pipe is discharged the static pressure of fluid by nozzle 13 in normal work, and static energy is converted to powerful move
Can, i.e., the form of liquid at high speed jet stream, the surface to being cleaned object 21 are efficiently washed away.After work a period of time, jet pipe
End can form the accumulation of greasy filth, sludge deposition also can be gradually generated in jet pipe wall due to being mobility blind area.When opening electromagnetism
When valve 17, the static energy Transient transformation of cleaning solution is dynamic pressure energy in jet pipe, and the greasy filth of nozzle tip is pushed to enter slot along pipeline
Body.With the reduction of greasy filth amount, the flow velocity in jet pipe also quickly becomes larger, and for cleaning solution when flowing through turbine assembly 14, fluid is to whirlpool
Wheel acting, turbine generate torque, and brush holder support 12 is driven to rotate, to realize the removing of the greasy filth adhered to nozzle wall.Due to electricity
The opening and closing of magnet valve 17 can be controlled by PLC, it is possible to be realized 17 periodic automatic shutter of solenoid valve, and then be realized
The periodic automatic washing of jet pipe.
As shown in Figure 1, jet pipe is in normal work, manually-operated gate 2 is in the open state, and solenoid valve 17, which is in, closes shape
State, cleaning solution flows through hose 3 from manifold 1 and enters jet pipe 5, then is ejected on cleaned object 21 from nozzle 13, cleaning solution
It falls into groove body 10, for recycling next time, cleaning solution can drive the bristle 11 of spiral distribution in jet pipe 5 when flowing
Rotation, to slow down attachment of the greasy filth in nozzle wall.When jet pipe starts self-cleaning, solenoid valve 17 is opened, since jet pipe 5 is to fluid
Rapid drawdown occurs for the resistance of generation, and throughput of the cleaning solution in jet pipe 5 increases rapidly, and from the smaller eccentric reducer 18 of resistance
Place largely passes through, and the greasy filth of nozzle tip is pushed to enter in groove body 10 from pipeline 19.With overcurrent energy of the cleaning solution in jet pipe 5
Power further enhances, and cleaning solution can do work to it and brush holder support 12 is driven quickly to rotate, to realize when flowing through turbine assembly 14
Bristle 11 removes the strength for being attached to the greasy filth on nozzle wall.Pipeline 19 1 can be passed through with cleaning solution by the greasy filth under brush
It rises and enters in groove body 10, continue cycling through use after filtering.
When needing replacing bristle 11 or changing 14 quantity of turbine assembly, valve 2 is closed, backs out jet pipe capping 7, so that it may with
Brush holder support 12 is extracted out together with turbine assembly 14.Bristle 11 is such as needed to change, the lock-screw 8 on rolling bearing 6 can be backed out,
Remove rolling bearing 6.
When needing replacing or when nozzle clearing 13, closing valve 2, quick-release connector 4 is pulled up, the spiral shell on locating flange 9 is unclamped
Nail, so that it may to extract jet pipe 5 together with nozzle 13 is whole.When ressembling jet pipe 5, tubaeform it can be drawn by the half of groove body 10
Guide groove 15 will be in the jet pipe 5 smoothly carrying sleeve 16 of push-in groove body.The O-ring 20 of 5 end of jet pipe can be effectively to cleaning solution
It is sealed, prevents pressure release.
In conclusion being configured with the brushing device with turbine inside jet pipe, can be driven by the kinetic energy of cleaning solution itself
Bristle cleans jet pipe;Jet pipe is configured with solenoid valve, can remove the greasy filth in mobility blind area in jet pipe, and pass through
Jet pipe periodicity automatic washing may be implemented in solenoid valve;The bristle of special distribution can make jet pipe normal work when inside produce
Raw rotation, to reduce attachment of the greasy filth in nozzle wall;The self-cleaning ability of jet pipe is adjustable, and bristle brush holder support is easily changed, a whole set of
Jet pipe is easy to removal and installation;During the self-cleaning of jet pipe, jet pipe still keeps certain cleaning to cleaned object 21
Ability.
Above is only the preferred embodiment of the utility model, cannot limit the power of the utility model with this certainly
Sharp range, therefore equivalence changes made according to the patent scope of the utility model, still belong to the scope of protection of the utility model.
Claims (10)
1. a kind of self-cleaning injection apparatus with turbine structure, which is characterized in that including manifold, pump, jet pipe, groove body and open
Valve is closed, manifold connect by pumping with groove body, and one end of jet pipe is connect by pipeline with manifold, and the other end of jet pipe is horizontal
It is connect to across groove body with groove body by pipeline through switch valve, jet pipe is equipped with nozzle, is equipped with cleaning solution in groove body, groove body is used for
It places and is cleaned object, cleaned object is arranged in below nozzle;
Wherein, brush holder support is equipped in jet pipe along its length, brush holder support is equipped with hairbrush, and brush holder support is connected with turbine assembly, turbine assembly
It is set in jet pipe.
2. the self-cleaning injection apparatus according to claim 1 with turbine structure, which is characterized in that switch valve is electromagnetism
Valve.
3. the self-cleaning injection apparatus according to claim 1 with turbine structure, which is characterized in that the outlet end of switch valve
It is connected with eccentric reducer, the big opening end of eccentric reducer is connect with jet pipe, and the osculum end of eccentric reducer passes through pipeline and slot
Body connects.
4. the self-cleaning injection apparatus according to claim 1 with turbine structure, which is characterized in that bristle divides in the shape of a spiral
It is distributed on brush holder support.
5. the self-cleaning injection apparatus according to claim 1 with turbine structure, which is characterized in that one end of brush holder support passes through
Loaded in jet pipe, the other end of brush holder support is connect bearing holder (housing, cover) with turbine assembly.
6. the self-cleaning injection apparatus according to claim 1 with turbine structure, which is characterized in that one end of jet pipe passes through
Supporting sleeve is connect with switch valve, and the other end of jet pipe is equipped with bearing and capping, and capping is set on the outside of bearing, and brush holder support passes through axis
It holds and is socketed with jet pipe.
7. the self-cleaning injection apparatus according to claim 6 with turbine structure, which is characterized in that groove body is equipped with positioning
Flange, jet pipe are connect by locating flange with groove body, and supporting sleeve is fixedly arranged on groove body.
8. the self-cleaning injection apparatus according to claim 6 with turbine structure, which is characterized in that the inside of supporting sleeve
End is equipped with guiding groove, and guiding groove is half tubaeform.
9. the self-cleaning injection apparatus according to claim 1 with turbine structure, which is characterized in that the end of jet pipe is arranged
There is O-ring.
10. the self-cleaning injection apparatus according to claim 1 with turbine structure, which is characterized in that be connected on jet pipe
Quick-release connector is connected with manually-operated gate on manifold, and quick-release connector is connect by hose with manually-operated gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721859095.8U CN207996843U (en) | 2017-12-25 | 2017-12-25 | A kind of self-cleaning injection apparatus with turbine structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721859095.8U CN207996843U (en) | 2017-12-25 | 2017-12-25 | A kind of self-cleaning injection apparatus with turbine structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207996843U true CN207996843U (en) | 2018-10-23 |
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ID=63835419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721859095.8U Active CN207996843U (en) | 2017-12-25 | 2017-12-25 | A kind of self-cleaning injection apparatus with turbine structure |
Country Status (1)
| Country | Link |
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| CN (1) | CN207996843U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107971277A (en) * | 2017-12-25 | 2018-05-01 | 中冶南方工程技术有限公司 | A kind of self-cleaning injection apparatus with turbine structure |
| CN111748821A (en) * | 2020-06-19 | 2020-10-09 | 温冬梅 | Reinforcing bar rust cleaning device for building |
-
2017
- 2017-12-25 CN CN201721859095.8U patent/CN207996843U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107971277A (en) * | 2017-12-25 | 2018-05-01 | 中冶南方工程技术有限公司 | A kind of self-cleaning injection apparatus with turbine structure |
| CN111748821A (en) * | 2020-06-19 | 2020-10-09 | 温冬梅 | Reinforcing bar rust cleaning device for building |
| CN111748821B (en) * | 2020-06-19 | 2022-07-08 | 中国建筑第五工程局有限公司 | Reinforcing bar rust cleaning device for building |
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