CN207987041U - A kind of continuous device for preparing preform and wire drawing - Google Patents

A kind of continuous device for preparing preform and wire drawing Download PDF

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Publication number
CN207987041U
CN207987041U CN201721904704.7U CN201721904704U CN207987041U CN 207987041 U CN207987041 U CN 207987041U CN 201721904704 U CN201721904704 U CN 201721904704U CN 207987041 U CN207987041 U CN 207987041U
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China
Prior art keywords
prefabricated rods
unit
preform
degassing
blowtorch
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Expired - Fee Related
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CN201721904704.7U
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Chinese (zh)
Inventor
沈小平
向德成
王祥
崔德运
王兵钦
梁伟
刘建中
何炳
满小忠
朱坤
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Jiangsu Tongding Optical Wand Co ltd
Tongding Interconnection Information Co Ltd
Original Assignee
JIANGSU TONGDING LOGHT STICKS Co Ltd
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Priority to CN201721904704.7U priority Critical patent/CN207987041U/en
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Publication of CN207987041U publication Critical patent/CN207987041U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model, which is created, provides a kind of continuous device for preparing preform and wire drawing, including prefabricated rods preparation unit and fiber drawing furnace, degassing sintering unit is equipped in prefabricated rods preparation unit, degassing sintering unit includes the heating device being arranged in its degassing sintering cavity;It is equipped with sandwich layer blowtorch and covering blowtorch above degassing sintering unit;Upper tail gas exhaust pipe is equipped in prefabricated rods preparation unit, the lower part of corresponding deposit cavity is equipped with lower exhaust duct;It is equipped with driving mechanism, flame polishing device, fiber drawing furnace, coating unit, solidification equipment and traction wheel successively below prefabricated rods preparation unit.The utility model creation is specifically designed by blowtorch system, the prefabricated rods kinematic system etc. to preform, prepares preform so as to continuously continual, and will preparation be gone out preform drawing into optical fiber online simultaneously.

Description

A kind of continuous device for preparing preform and wire drawing
Technical field
The invention belongs to preform manufacturing technology field, and continuously predispersed fiber is prepared more particularly, to one kind Stick processed and the device of wire drawing.
Background technology
The preparation of current optical fiber prefabricated rods and drawing optical fibers are two independent process, i.e., in preform workshop or company The prefabricated rods for preparing finished product, are sent to drawing optical fibers workshop or company is drawn into optical fiber.Preform is optical fiber Wire-drawing process is main and the raw material of most critical, is made of plug and surrounding layer.For wire-drawing process angle, predispersed fiber Stick processed can be divided into 3 major class according to the combination difference of plug with surrounding layer:Solid bar, RIC sticks (Rod in ) and the online covering stick of quartz sand Cylinder.The online covering stick technology of quartz sand is technique prepared by a kind of newest covering of research and development, It is being set in together the thin concentric state of high purity quartz pipe of plug and one in wire-drawing process, then in plug and thin High-purity quartz sand is loaded between wall quartz ampoule.
In drawing process, quartz sand and Bao Bi quartz ampoules are melt into solid surrounding layer online in fiber drawing furnace.It should The great advantage of technique is to save the process that surrounding layer is prepared separately, and reduces the overall cost of prefabricated rods, but due to this The technique controlling difficulty of technique is too big, and yield rate is not high, so mainstream optical fiber manufacturer does not have to use the technique substantially at present.RIC Stick is divided into plug (Rod) and sleeve column (Cylinder) two parts composition, and plug and sleeve column extend into fiber drawing furnace together after assembling In, two parts melting is integrated under vacuum-pumping conditions and is drawn into optical fiber online.
The technique must carry out the pickling, drying and assembling of tail pipe welding, sleeve column and plug, the technique stream of institute's wire-drawing process Journey is long, and technique controlling difficulty is also larger.Solid bar is a kind of preform class for being easiest to operation for wire-drawing process Type, but be also required to carry out the process such as welding tail stick and pickling sometimes according to the different of fiber drawing furnace design.Three of the above type Preform be directed to the auxiliary processes such as different degrees of tail stick docking and pickling in wire-drawing process, and wire drawing is started Partial precast stick glass is all inevitably consumed with during end, reduces the efficient attenuation of preform.
The plug preparation process of preform includes mainly currently method and outer two kinds of the method for pipe in pipe.Method is main in its middle pipe Including two kinds of techniques of modified chemical vapor deposition process (MCVD) (MCVD) and plasma chemical vapor deposition (PCVD), outer method master is managed To include outside vapor deposition (OVD) and axial vapor deposition method (VAD) etc..The interior method of pipe prepares plug and needs use value very High high purity quartz bushing pipe is also needed as main material using auxiliary materials such as extension tubes.The bushing pipe of welding extension tube is preparing plug It is preceding to carry out requiring stringent pickling and drying process.
It is still hollow pipe after the completion of MCVD and PCVD depositions, needs to be solid mandrel by its collapsing on collapsing lathe.Pipe Outer method prepares plug needs and uses seed rod, false stick and auxiliary materials such as sticks, while the processes such as also needing to collapsing and stretching Complete plug can be just prepared after processing.To sum up, auxiliary material and type that the technique of plug needs use value high are currently prepared Numerous auxiliary materials so that product cost is higher, and technology stability and continuity are poor.
The covering preparation process of preform includes mainly outside vapor deposition (OVD), axial vapor deposition method (VAD) and three kinds of processes of plasma spraying method (APVD).During preparing covering, no matter any of the above is used Technique is required for using auxiliary materials such as sticks, and unavoidably will produce conehead at the both ends of optical wand, reduces raw material Utilization rate.
It to sum up analyzes, is prepared in preform and drawing process according to current existing technique, there are following several reverse side Deficiency:(1) be required for using various a large amount of auxiliary materials in stick processed and drawing process, and need to plug or prefabricated rods into The process such as row pickling or polishing, are added significantly to production cost;(2) in optical wand head and tail portion in wire drawing and rod motion processed Conehead waste material will be generated, the utilization rate of optical wand and raw material is reduced;(3) due to wire drawing and prefabricated rods preparation be all individually by It only carries out, so process stabilizing and continuity are poor, the otherness of product parameters is also larger.
Invention content
In view of this, the invention is intended to overcome above-mentioned defect existing in the prior art, a kind of continuous preparation is proposed Preform and the device of wire drawing.
In order to achieve the above objectives, the technical solution of the invention is realized in:
A kind of continuous device for preparing preform and wire drawing, including prefabricated rods preparation unit and fiber drawing furnace, pre- Stick preparation unit processed is interior to be equipped with degassing sintering unit, and degassing sintering unit includes the heating being arranged in its degassing sintering cavity Device;
The degassing sintering unit is equipped with the air inlet pipe and exhaust pipe for stretching out degassing sintering cavity;The heating device adds Hot cavity is equipped with the air inlet openings being connected to air inlet pipe and goes out towards the hot gas of degassing sintering cavity inner preform loosening body Mouthful;
Sandwich layer blowtorch for depositing loosening body sandwich layer and thin for depositing is equipped with above the degassing sintering unit The covering blowtorch of loose body covering;
Upper tail gas exhaust pipe is equipped in prefabricated rods preparation unit, the lower part of corresponding deposit cavity is equipped with lower exhaust duct;
Below prefabricated rods preparation unit, equipped with the driving machine for rotating prefabricated rods and prefabricated rods being driven to move down Structure;Flame polishing device is equipped between driving mechanism and fiber drawing furnace;
Below fiber drawing furnace, it is equipped with coating unit, solidification equipment and traction wheel successively.
Further, the opening direction of the sandwich layer blowtorch and covering blowtorch tilts obliquely.
Further, it is respectively equipped with extractor fan on the upper tail gas exhaust pipe and lower exhaust duct.
Further, the exhaust pipe on the degassing sintering cavity is set as different two of height, respectively corresponding heating dress Above and below setting.
Further, degassing sintering unit includes quartzy babinet, internal to have the degassing sintering cavity.
Compared with the existing technology, the invention has the advantage that:
The invention is specifically designed by blowtorch system, the prefabricated rods kinematic system etc. to preform, Preform is prepared so as to continuously continual, and will preparation be gone out into preform drawing Cheng Guang online simultaneously It is fine.The invention can reduce the use of auxiliary material in various sticks processed and drawing process to greatest extent, while avoid tradition The generation of preform both ends conehead, greatly improves utilization rate of raw materials, and product quality is high.
Description of the drawings
The attached drawing for constituting the part of the invention is used for providing further understanding the invention, present invention wound The illustrative embodiments and their description made do not constitute the improper restriction to the invention for explaining the invention. In attached drawing:
Fig. 1 is the structural schematic diagram of the invention.
Reference sign:
1- prefabricated rods preparation units;2- traction wheels;3- degassing sintering units;4- degassing sintering cavities;5- heating devices;6- Air inlet pipe;7- exhaust pipes;8- heating cavities;9- air inlet openings;10- heat outlets;11- sandwich layer blowtorch;12- covering blowtorch;13- Upper tail gas exhaust pipe;Exhaust duct under 14-;15- driving mechanisms;16- flame polishing devices;17- fiber drawing furnaces;18- coating units; 19- solidification equipments;20- wheel groups.
Specific implementation mode
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the invention can To be combined with each other.
In the description of the invention, it is to be understood that term "center", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description the invention and simplifies to describe, rather than indicate Or imply that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot understand For the limitation to the invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result, Feature can explicitly or implicitly include one or more this feature.In the description of the invention, unless separately It is described, the meaning of " plurality " is two or more.
In the description of the invention, it should be noted that unless otherwise clearly defined and limited, term " peace Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection;It can be mechanical connection, can also be electrical connection;Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition State concrete meaning of the term in the invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments creates.
A kind of continuous device for preparing preform and wire drawing, is mainly used for continuous continual production optical fiber prefabricating Stick, while online by the preform prepared at optical fiber.As shown in Figure 1, this equipment include prefabricated rods preparation unit 1 and Fiber drawing furnace 17 is equipped with degassing sintering unit 3 in prefabricated rods preparation unit, and it includes that setting is burnt in its degassing which, which is sintered unit, Tie the heating device 5 in cavity 4;
The degassing sintering unit is equipped with the air inlet pipe 6 and exhaust pipe 7 for stretching out degassing sintering cavity;The heating device Heating cavity 8 is equipped with the air inlet openings 9 being connected to air inlet pipe 6 and the heat towards degassing sintering cavity inner preform loosening body Gas outlet 10;
It is described degassing sintering unit 3 above equipped with for depositing loosening body sandwich layer sandwich layer blowtorch 11 and for sinking The covering blowtorch 12 of product loosening body covering;In order to make loosening body grow downwards, the opening of the sandwich layer blowtorch and covering blowtorch Direction tilts obliquely;
Upper tail gas exhaust pipe 13 is equipped in prefabricated rods preparation unit, the lower part of corresponding deposit cavity is equipped with lower exhaust duct 14; Below prefabricated rods preparation unit, equipped with the driving mechanism 15 for rotating prefabricated rods and prefabricated rods being driven to move down;It is driving Flame polishing device 16 is equipped between motivation structure 15 and fiber drawing furnace 17;
Below fiber drawing furnace 17, it is equipped with coating unit 18, solidification equipment 19 and traction wheel 2 successively.
Above-mentioned heating device includes the calandria in heating compartment and heating compartment, be arranged on heating compartment it is above-mentioned into Gas opening 9 and heat outlet 10, the fresh air entered on the outside of prefabricated rods preparation unit can be by the heat in heating compartment It is brought into the cavity where loosening body, prefabricated rods are made in loosening body degassing sintering.
Prefabricated fiber rod depositing process in the present invention prepares its loosening body using axial vapor deposition (VAD) technique, dredges Loose body grows downwards and is dehydrated and sinters into transparent preform online.The other end for the preform prepared is inserted Enter into high temperature fiber drawing furnace, draws out optical fiber online.
The driving mechanism of preform designs at the middle part of prefabricated rods, which makes prefabricated rods be completed at the same time downwards Movement and two actions rotated along its axis.Preform carries out online flame before entering fiber drawing furnace and throws Light.Optical fiber, by the technical process such as coating and curing, eventually becomes qualified optical fiber after pulling out fiber drawing furnace.
It should be noted that controller (such as PLC) can be installed in driving mechanism, instruction is sent out using controller, respectively Control the velocity of rotation and feed speed of prefabricated rods.It, can be automatic by array in the driving mechanism of degassing sintering unit envisaged underneath The wheel group 20 for adjusting angle and rotary speed is constituted, and above-mentioned wheel group is divided into the wheel group of driving prefabricated rods rotation and drives pre- The wheel group that stick processed moves downward, specifically, wheel group can be driven rotation by servo motor, (servo motor, which can be adjusted accurately, to be turned Speed).
In an alternative embodiment, fiber drawing furnace can be mounted on guide rail, can realizes and moves up and down adjusting, had Body, electric pushrod (or other executing agencies such as hydraulic cylinder) can be utilized to push fiber drawing furnace, it in a certain range can be upper and lower It is mobile, primarily to the drawing speed for moving downward speed and optical fiber of matching prefabricated rods, preferably realizes production.
Wherein, it is respectively equipped with extractor fan on the upper tail gas exhaust pipe 13 and lower exhaust duct 14.Preform is dredged The deposition process of loose body is completed in a closed deposition chamber, is claimed in cavity using resistance to HCl corrosion and heat radiation material. In the relative position of deposition blowlamp, a tail gas extractor fan is designed, while a tail gas is also designed in the lower part of deposition chamber Extractor fan.
A degassing sintering unit is designed around the lower half portion of preform loosening body.It deaerates on sintering cavity Exhaust pipe is set as different two of height, corresponds to above and below heating device respectively.
Above-mentioned degassing sintering unit includes quartzy babinet, internal to have the degassing sintering cavity.
A method of preparation and the wire drawing carrying out prefabricated rods using above-mentioned equipment include the following steps:
1. depositing loosening body respectively using sandwich layer blowtorch and covering blowtorch;
2. loosening body is sintered to transparent nature of glass prefabricated rods, exhaust gas is discharged by degassing sintering unit;
It rotates 3. sintered prefabricated rods are driven by driving mechanism, and is fed simultaneously to fiber drawing furnace direction;
4. by after flame polish, into fiber drawing furnace wire drawing;
5. the optical fiber after fiber drawing furnace wire drawing passes through coating unit and solidification equipment successively, drawn to take-up by traction wheel Device.
The invention prepares preform loosening body, the sandwich layer blowtorch and covering of VAD depositing devices using VAD techniques Blowtorch is respectively used to the sandwich layer and clad section of deposition loosening body, two blowtorch downward blowing process and former material at a certain angle Expect gas so that loosening body is grown gradually downward.The tail gas and undeposited dust that deposition process generates pass through upper tail gas exhaust Pipe is pumped to except deposition chamber.
Post-depositional loosening body by immediately below on-line degassing and sintering equipment to be sintered to the transparent nature of glass pre- Stick processed.Process gas (the generally mixed gas of He and Cl2) is passed by air inlet pipe in degassing sintering cavity, while de- Under the high temperature of gas calandria bakes, the hydroxyl and metal ion in loosening body are removed.And then loosening body after degassing is sintered Calandria is sintered to transparent nature of glass preform at a higher temperature.After degassing sintering the tail gas that generates by exhaust pipe from Two positions up and down of degassing sintering cavity are pumped to except cavity.Deaerate the material generally not only high temperature resistant but also resistance to of sintering cavity The high purity quartz of HCl corrosion.Sintering cavity design deaerate within deposition chamber, under the bottom of deposition chamber, design one Exhaust pipe is deposited to the tail gas of bottom for pump drainage.
Sintered nature of glass prefabricated rods driven-mechanism driving, along its axis with certain while making it move downward Speed is rotated.It is moved downward by adjusting the angle of respective wheel group and rotary speed in driving mechanism to control prefabricated rods Speed, while needing to keep the roll rate of prefabricated rods constant.The speed that prefabricated rods move downward is according to the life at the top of loosening body Long speed carries out on-line tuning.
Flame polish blowtorch below prefabricated rod motion and rotating device is removed for being polished to the surface of prefabricated rods Surface contaminant, and repair surface defect.
The lower end of preform is inserted into fiber drawing furnace, and fiber drawing furnace is fine by wire drawing light extraction after prefabricated rods high-temperature fusion.It draws Silk stove is mounted on the guide rail moved up and down, according to the drawing speed for moving downward speed and optical fiber of prefabricated rods certain It can be moved up and down in range.
The glass optical fiber pulled out from fiber drawing furnace carries out coating by coating unit, then by the solidification equipment immediately under it into Row solidification, has finally produced complete optical fiber.Optical fiber is drawn by main traction wheel and passes to take-up thereafter.
The advantage of the invention:
Fiber manufacturing cost can be greatly reduced.Prepared by traditional preform and drawing optical fibers are two relatively independent Technical process, two technical process are integrated into set of device and are carried out continuously by the present invention, effective in many aspects in this way Reduce the manufacturing cost of optical fiber.1) all kinds of auxiliary processes such as the handling in the pickling, polishing and production process of prefabricated rods have been simplified Process;2) use of all kinds of auxiliary materials of the production process such as quartz stick, quartzy tail pipe is avoided;3) preform is avoided The generation of conehead, effectively increases utilization rate of raw materials in manufacture and fiber drawing process;4) it is public to effectively reduce workshop etc. The investment of implementation.
Effectively raise the uniformity of optical fiber parameters.The manufacture of traditional fiber prefabricated rods and fiber drawing process are equal By only carrying out, since the otherness of its equipment and technical process makes the optical fiber prefabricating produced and light in production process Fine having a certain difference property of parameters.The manufacturing process of optical fiber prefabricating and optical fiber in the present invention is carried out continuously , equipment difference and technology stability obtain good control, so the uniformity of the optical fiber parameters of production can obtain It increases substantially.
It avoids drawing optical fibers and rubs the use for turning round device with the hands, while optimizing optical fiber parameter performance.Predispersed fiber in the present invention Stick processed can be rotated in its manufacturing process with center axis, and This move can be in drawing process immediately after It is cured in fiber glass silk, result can effectively optimize optical fiber polarization mode dispersion parameter, while also avoid tradition Drawing optical fibers rub the use for turning round device with the hands.Moreover, because not carrying out rubbing to optical fiber in fiber drawing process, it is greatly reduced into The distortion of product optical fiber, optimizes optical fiber property.
The foregoing is merely the preferred embodiments of the invention, are not intended to limit the invention creation, all at this Within the spirit and principle of innovation and creation, any modification, equivalent replacement, improvement and so on should be included in the invention Protection domain within.

Claims (5)

1. a kind of continuous device for preparing preform and wire drawing, it is characterised in that:Including prefabricated rods preparation unit and drawing Silk stove, is equipped with degassing sintering unit in prefabricated rods preparation unit, and degassing sintering unit includes setting in its degassing sintering chamber Internal heating device;
The degassing sintering unit is equipped with the air inlet pipe and exhaust pipe for stretching out degassing sintering cavity;The heating chamber of the heating device Body is equipped with the air inlet openings being connected to air inlet pipe and the heat outlet towards degassing sintering cavity inner preform loosening body;
It is equipped with sandwich layer blowtorch for depositing loosening body sandwich layer above the degassing sintering unit and for depositing loosening body The covering blowtorch of covering;
Upper tail gas exhaust pipe is equipped in prefabricated rods preparation unit, the lower part of corresponding deposit cavity is equipped with lower exhaust duct;
Below prefabricated rods preparation unit, equipped with the driving mechanism for rotating prefabricated rods and prefabricated rods being driven to move down; Flame polishing device is equipped between driving mechanism and fiber drawing furnace;
Below fiber drawing furnace, it is equipped with coating unit, solidification equipment and traction wheel successively.
2. a kind of continuous device for preparing preform and wire drawing according to claim 1, it is characterised in that:The core The opening direction of layer blowtorch and covering blowtorch tilts obliquely.
3. a kind of continuous device for preparing preform and wire drawing according to claim 1, it is characterised in that:On described It is respectively equipped with extractor fan on tail gas exhaust pipe and lower exhaust duct.
4. a kind of continuous device for preparing preform and wire drawing according to claim 1, it is characterised in that:It is described de- Exhaust pipe on gas sintering cavity is set as different two of height, corresponds to above and below heating device respectively.
5. a kind of continuous device for preparing preform and wire drawing according to claim 1, it is characterised in that:It is described de- It includes quartzy babinet that gas, which is sintered unit, internal to have the degassing sintering cavity.
CN201721904704.7U 2017-12-29 2017-12-29 A kind of continuous device for preparing preform and wire drawing Expired - Fee Related CN207987041U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046582A (en) * 2017-12-29 2018-05-18 江苏通鼎光棒有限公司 A kind of continuous device and method for preparing preform and wire drawing
CN113480162A (en) * 2019-07-29 2021-10-08 富通集团有限公司 Prefabricated excellent processing equipment
CN115215539A (en) * 2022-08-03 2022-10-21 杭州金星通光纤科技有限公司 Method for manufacturing large-size high-deposition-rate low-cost optical fiber preform
CN116234779A (en) * 2020-10-19 2023-06-06 江苏亨通光纤科技有限公司 Preparation device and method of optical fiber preform

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046582A (en) * 2017-12-29 2018-05-18 江苏通鼎光棒有限公司 A kind of continuous device and method for preparing preform and wire drawing
CN108046582B (en) * 2017-12-29 2024-01-16 通鼎互联信息股份有限公司 Device and method for continuously preparing optical fiber preform rod and drawing wires
CN113480162A (en) * 2019-07-29 2021-10-08 富通集团有限公司 Prefabricated excellent processing equipment
CN113480162B (en) * 2019-07-29 2022-11-04 富通集团有限公司 Prefabricated excellent processing equipment
CN116234779A (en) * 2020-10-19 2023-06-06 江苏亨通光纤科技有限公司 Preparation device and method of optical fiber preform
CN115215539A (en) * 2022-08-03 2022-10-21 杭州金星通光纤科技有限公司 Method for manufacturing large-size high-deposition-rate low-cost optical fiber preform

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Effective date of registration: 20220811

Address after: 215233 Xiaoping Avenue, eight Town, Zhen Ze town, Wujiang District, Suzhou, Jiangsu 8

Patentee after: TONGDING INTERCONNECTION INFORMATION Co.,Ltd.

Patentee after: JIANGSU TONGDING OPTICAL WAND Co.,Ltd.

Address before: 215233 Tongjin Avenue, Wujiang Economic Development Zone, Suzhou, Jiangsu

Patentee before: JIANGSU TONGDING OPTICAL WAND Co.,Ltd.

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Granted publication date: 20181019