CN207971805U - Machine is thrown outside wet type - Google Patents

Abstract

The utility model discloses throw machine outside a kind of wet type, module, kettle input and output material module, cutting fluid spraying cycle mechanism and control unit are swung including rack, buffing wheel module, kettle, buffing wheel module includes polishing motor, drive pulley, driving belt, driven pulley, bearing housing, buffing wheel, they press gear sequences and connect successively, the module further includes module mounting base and driving belt elasticity adjusting mechanism, and driving belt elasticity adjusting mechanism is used for the elastic adjusting of driving belt；Kettle swings module, and it includes that kettle places module, interpolation adjustment module, electronic controlled height adjustment and Level tune module, and above-mentioned module interoperate makes kettle mold base reach close to the polished position of buffing wheel module；Kettle input and output material module includes transfer component, take-off assembly and blowing component.The outer throwing machine has the advantages that high degree of automation, double-station cooperating are efficient and environmentally friendly.

Description

Machine is thrown outside wet type

Technical field

The utility model is related to arrive machine is thrown outside kettle polishing machine more particularly to a kind of wet type.

Background technology

In kettle manufacturing industry, the polishing for bottle body outside kettle is the focus technology of this field, and in current production work All it is to be completed by manually polishing in skill, is difficult to break through in efficiency, professional technician is of high cost, especially pollution environmental protection Problem, either to the pollution of environment or in the injury of human body.With the development of industrial level, some simple polishings add Work platform also occurs successively.However, the problems such as there is also integrated levels not high, with high costs and environmental pollution.

As all trades and professions are to environmental protection, the theory of green production is goed deep into, and the polishing problem of kettle industry also becomes more Prominent, enterprise is faced with profession polishing personnel cost height, and polishing efficiency is low, and environment is slovenly, and dust accumulation is more, and assistant director polishes personnel and faces The problems such as labor intensity is big, and dust pollution is serious, therefore face during production process the restriction of many factors.

Thus be badly in need of the high and free of contamination polishing machine of a kind of low cost, high degree of automation, integrated level, can to kettle or its He polishes industry and brings change, promotes industry development.

Utility model content

For overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of automation, integrated, low dirts The problems such as machine being thrown outside the wet type of dye, the low outer bottle body polishing efficiency of existing kettle, environmental pollution can be solved.

The purpose of this utility model is realized using following technical scheme：

Machine is thrown outside a kind of wet type, including rack, buffing wheel module, kettle swing module, kettle input and output material module, cutting Liquid spraying cycle mechanism and control unit, buffing wheel module, kettle swing module, kettle input and output material module is slidably installed In rack.

Buffing wheel module includes polishing motor, drive pulley, driving belt, driven pulley, bearing housing, polishing sand Wheel, they press gear sequences and connect successively, which further includes module mounting base and driving belt elasticity adjusting mechanism, transmission Belt tightness adjustment mechanism is used for the elastic adjusting of driving belt.

Kettle swings module, and it includes that kettle places module, interpolation adjustment module, electronic controlled height adjustment and Level tune mould Block, above-mentioned module interoperate make kettle mold base reach close to the polished position of buffing wheel module.

Kettle input and output material module includes transfer component, take-off assembly and blowing component.

Preferably, the kettle placement module that kettle swings module includes pot die, material returned ring and material returned cylinder；

Preferably, the interpolation adjustment module that kettle swings module includes planetary reducer, kettle wobble servo motor, kettle Wobble servo motor is installed on a mounting board, and the output end of kettle wobble servo motor connects planetary reducer, and kettle swing is watched It takes motor and provides power drive planetary reducer to carry out the interpolation of arc surface；

Preferably, the electronic controlled height adjustment that kettle swings module includes Z axis leading screw, right angle reductor, servo motor, straight line Bearing, they are mounted on the other side opposite with kettle wobble servo motor installation side of mounting plate, and right angle reductor is in servo Power is exported under the driving of motor and drives Z axis leading screw, and Z axis leading screw is made to realize essence in the height direction in kettle polishing Really adjust.

Preferably, the Level tune module that kettle swings module includes that synchronizing wheel, kettle promote servo motor, straight line to lead Rail, X-axis lead screw, kettle promote servo motor to export certain torque to X-axis lead screw using torque mode, are synchronized by synchronizing wheel So that X-axis lead screw slides in the linear guide, bottle body realizes accurate adjusting in X-direction, makes bottle body in polishing with this It can be close to grinding wheel.

Preferably, it further includes pressure regulator valve and kettle rotation servo motor that kettle, which swings module, for adjusting pressure and being water The rotation of pot mold provides power.Wherein, kettle rotation servo motor output end is connected to kettle by sprocket wheel and chain and places In the connecting shaft of the pot die of module, the rotation as pot die provides power.

Preferably, the transfer component of kettle input and output material module includes picking and placeing material positioning motor, synchronous belt and the linear guide, is put Expect that positioning motor is mounted on the one side of the linear guide, synchronous belt is mounted in the other side of the linear guide, is picked and placeed and is anticipated position electricity Machine driving synchronous belt drives take-off assembly and blowing component to realize reciprocating movement in the linear guide；

Preferably, the take-off assembly of kettle input and output material module includes charging lifting cylinder, feeds cylinder, has material optoelectronic induction Device, there is whether material photoelectric sensor induction captures kettle mold base, the crawl of charging cylinder and relieving kettle mold base, feeds lifting cylinder The kettle mold base for feeding cylinder crawl is promoted to setting height to the transfer for being convenient for horizontal direction；

Preferably, the blowing component of kettle input and output material module includes blowing lifting cylinder, blowing cylinder and has a material light inductance Device is answered, there is whether material photoelectric sensor induction captures the kettle mold base after polishing, blowing cylinder is for after capturing and decontroling polishing Kettle mold base, blowing lifting cylinder for the component after the promotion to setting height of short transverse be convenient for horizontal direction shifting It send；

Preferably, kettle input and output material module further includes cylinder control valve body, in the control signal of reception control unit, Fast reaction controls the action of each cylinder.

Throw machine outside this kettle and be additionally provided with cutting fluid injection and circulation mechanism, cut cutting in polishing process with cutting fluid Centralized processing is collected in reflux, can be recycled after cutting fluid filtration treatment, thus the mechanism becomes wet type and throws machine outside.

Compared with prior art, the beneficial effects of the utility model are：

1. the pattern that machine uses double-station work in design is thrown outside wet type, it is non-interference, to bring the raising of efficiency.

2. when in face of replacing product, corresponding mold or buffing wheel are only needed to change, and be adjusted to spacing.

3. the pot die spinning motor of equipment has used servo motor, cope with when bringing polishing in different product materials Rotating speed variation.

4. grinding wheel used in can use after improving its material and ingredient under liquid.

5. the ejection cuttings liquid that equipment can continue during polishing, generated dust can be by cuttings liquid to absorption band It walks, finally concentrates precipitation process, to reach green production.

Description of the drawings

Fig. 1 is the complete machine structure stereoscopic schematic diagram that machine is thrown outside the utility model wet type；

Fig. 2 is the Working table structure schematic diagram that machine is thrown outside the utility model wet type；

Fig. 3 is the structural schematic diagram for the buffing wheel module that machine is thrown outside the utility model wet type；

Fig. 4 is the structural schematic diagram for the kettle swing module that machine is thrown outside the utility model wet type；

Fig. 5 is the structural schematic diagram for the kettle input and output material module that machine is thrown outside the utility model wet type.

Reference sign：1, buffing wheel module；2, kettle swings module；3, kettle input and output material module；4, kettle mould Tool；5, material returned ring；6, material returned cylinder；7, planetary reducer；8, kettle wobble servo motor；9, mounting plate；10, Z axis leading screw； 11, right angle reductor；12, servo motor；13, linear bearing；14, synchronizing wheel；15, kettle promotes servo motor；16, straight line is led Rail；17, X-axis lead screw；18, pressure regulator valve；19, kettle rotation servo motor；20, buffing wheel；21, bearing housing；22, module is installed Bottom plate；23, drive pulley；24, driving belt；25, driving belt elasticity adjusting mechanism；26, polishing motor；27, driven skin Belt wheel；28, material positioning motor is picked and placeed；29, synchronous belt；30, the linear guide；31, lifting cylinder is fed；32, cylinder is fed；33、 There is material photoelectric sensor；34, there is material photoelectric sensor；35, blowing cylinder；36, blowing lifting cylinder；37, cylinder control valve body.

Specific implementation mode

The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work The every other embodiment obtained, shall fall within the protection scope of the present invention.

It should be noted that when component is referred to as " being fixed on " another component, it can be directly on another component Or there may also be components placed in the middle.When a component is considered as " connection " another component, it can be directly connected to To another component or it may be simultaneously present component placed in the middle.When a component is considered as " being set to " another component, it Can be set up directly on another component or may be simultaneously present component placed in the middle.Term as used herein is " vertical ", " horizontal ", "left", "right" and similar statement for illustrative purposes only.

Unless otherwise defined, all of technologies and scientific terms used here by the article is led with the technology for belonging to the utility model The normally understood meaning of technical staff in domain is identical.Terminology used in the description of the utility model herein only be The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term " and or " used herein includes Any and all combinations of one or more relevant Listed Items.

As shown in Figs. 1-2, it includes buffing wheel module 1, kettle swing module 2 and kettle disengaging that machine is thrown outside this equipment wet type Expect module 3, is separately mounted on equipment rack.

As shown in figure 3, the rotating function of 1 main function of buffing wheel module execution buffing wheel, including buffing wheel 20, Bearing housing 21, module mounting base 22, drive pulley 23, driving belt 24, driving belt elasticity adjusting mechanism 25, polishing electricity Machine 26, driven pulley 27.

Polishing motor 26 is mounted on the lower surface of module installation floor 22, remaining parts is mounted on the another side of bottom plate, Polishing motor 26 imparts power to buffing wheel 20 by driving belt 24, and the output end of polishing motor 26 is fixed with its axis pin The drive pulley 23 on its output shaft, drive pulley 23 the other end connection buffing wheel 20 driven pulley 27, driven pulley 27 is connected to buffing wheel 20 by transmission axle, and transmission axle is fixed close to the setting of one end of buffing wheel 20 The bearing housing 21 of position and protection, bearing housing, which is bolted, to be fixed on module mounting base.Wherein bearing housing 21 designs It is in order to which the direct injury to polishing motor 26 can be avoided at work, when buffing wheel 20 encounters phenomena such as blocking.

As shown in figure 4, it includes pot die 4, material returned ring 5, material returned cylinder 6, planetary reducer 7, water that kettle, which swings module 2, Pot wobble servo motor 8, mounting plate 9, Z axis leading screw 10, right angle reductor 11, servo motor 12, linear bearing 13, synchronizing wheel 14, kettle promotes servo motor 15, the linear guide 16, X-axis lead screw 17, pressure regulator valve 18, kettle rotation servo motor 19 etc., the mould Group plays the execution function of being thrown outside kettle.Wherein, kettle rotation servo motor output end is connected to kettle by sprocket wheel and chain In the connecting shaft for placing the pot die of module, the rotation as pot die provides power.

Kettle mold base is placed and interpolation is adjusted：

4 lower end of kettle grinding tool connects material returned ring 5, and material returned cylinder 6 pushes material returned ring 5, and material returned cylinder 6 is by planetary reducer 7 Passing power, kettle wobble servo motor 8 are mounted on mounting plate 9, and the output end connection planet of kettle wobble servo motor 8 subtracts Fast machine 7, kettle wobble servo motor 8 provide power drive planetary reducer 7 to carry out the interpolation of arc surface.

The adjusting of short transverse (Z-direction)：

Z axis leading screw 10, servo motor 12, linear bearing 13, is swung mounted on mounting plate and kettle right angle reductor 11 The opposite other side of 8 installation side of servo motor,

Right angle reductor 11 exports power under the driving of servo motor 12 and drives Z axis leading screw 10, and Z axis leading screw 10 is made to exist In short transverse (Z-direction) when kettle polishing) on realize accurate adjust.

Horizontal direction (X-direction adjusting)：

Kettle promotes servo motor 15 to export certain torque to X-axis lead screw 17 using torque mode, passes through synchronizing wheel 14 Synchronous that X-axis lead screw 17 is slided in the linear guide 16, bottle body realizes accurate adjusting in X-direction, so that bottle body is being thrown with this Light can be close to grinding wheel when working.

Planetary reducer 7, Z axis leading screw 10 and the common of X-axis lead screw 17 coordinate the polishing for completing kettle outer profile.

As shown in figure 5, kettle input and output material module 3 include pick and place material positioning motor 28, synchronous belt 29, the linear guide 30, into Material lifting cylinder 31, charging cylinder 32 have material photoelectric sensor 33, have material photoelectric sensor 34, blowing cylinder 35, blowing lifting Cylinder 36, cylinder control valve body 37, the module play the role of crawl and release kettle mold base and transfer.

The end that material positioning motor 28 is mounted on the side of the linear guide 30 is picked and placeed, output shaft end connects synchronous belt 29, Control movement of the module in the linear guide reciprocally.

It wherein feeds lifting cylinder 31, charging cylinder 32, there is the action of material photoelectric sensor 33 to play crawl kettle mold base Effect, have material photoelectric sensor 33 induction whether have mold base, by control instruction feed cylinder 32 realize to kettle mold base Crawl, the mold base after crawl is promoted to design height by the charging lifting cylinder 31 for the side of being connected thereto；Anticipated by picking and placeing The driving of position motor 28 moves horizontally under the drive of synchronous belt 29 in the linear guide 30 so that capturing release members, and It has been sent to specified station.

There is the action of material photoelectric sensor 34, blowing cylinder 35, blowing lifting cylinder 36 to play release kettle mold base extremely to refer to The effect set is positioned, by picking and placeing the material driving of positioning motor 28 so that it is moved horizontally in the linear guide after capturing kettle Designated position, after blowing lifting cylinder 36 moves down into specified Workpiece storage station, blowing cylinder 35 discharges kettle to the position.

The effect of cylinder control valve body 37 is when receiving signal, and fast reaction controls the action of cylinder.

Kettle input and output material module 3 realizes the module of quick input and output material in kettle polishing.Pick and place material positioning motor 28 Output driving power drives synchronous belt 29, can realize quick positioning function, to meet ceaselessly input and output material positioning function.Charging Lifting cylinder 31 can realize elevating function behind in-position, then capture kettle mold base by charging cylinder 32, there is material light inductance Device 33 is answered to discriminate whether to grab kettle, reaches and elevating function is realized by blowing lifting cylinder 36 behind corresponding position, then Kettle is captured by blowing cylinder 35, has material photoelectric sensor 34 to discriminate whether to grab kettle.

In addition, being attached to cutting fluid spraying cycle mechanism in the complete machine rack of the polishing machine, generated dust meeting is polished It is taken away to absorption by cuttings liquid, finally concentrates precipitation process, reused after cutting fluid filtering, to reach green production.

The outer throwing machine control unit reception have material photoelectric sensor (photoelectric sensor commonly used in the art, it is also possible to The equivalent replacement of the sensors such as Hall sensor) signal, handled according to the signal of receiving, and each control valve and motor are sent out Control instruction is sent to carry out cooperating, crawl, transfer, polishing, transfer and the entire of blowing to complete kettle mold base are circulated throughout Journey.The control can be used with the cooperating for the system that ensure that, cycle and Effec-tive Function.

Workflow：It is carried out in crawl kettle mold base to kettle grinding tool 4 by kettle input and output material module 3, buffing wheel 20 opens Dynamic, Z axis leading screw 10 begins to ramp up the height of setting, and kettle rotation servo motor 19 drives kettle to do rotation, and X-axis lead screw 17 is held Kettle mold base is advanced at buffing wheel 20 by row torque mode, in being total to for planetary reducer 7, Z axis leading screw 10 and X-axis lead screw 17 Under same-action, the polishing of kettle outer profile is completed.After the completion of polishing, X-axis lead screw 17 returns to initial position, by water Pot input and output material module 3 carries out feeding, you can completes the polishing of a kettle body.

It can be seen that this outer machine of throwing automatically controls degree height using duplexing bit manipulation, it is efficient；Secondly, for different Polished bottle body mold base, only needs to change different pot dies and grinding wheel and adjusts gap between the two and can be completed different batches Secondary, different model kettle polishing prepares, and for basic facilities without change, the degree of modularity is high；Equipment is according to conventional machining Cutting fluid injection and circulation mechanism is arranged in platform, the ejection cuttings liquid that can continue during polishing, generated dust meeting It is taken away to absorption by cuttings liquid, finally concentrates precipitation process, to reach green production.

It will be apparent to those skilled in the art that technical solution that can be as described above and design, make various other Corresponding change and deformation, and all these changes and deformation should all belong to the protection of the utility model claims Within the scope of.

Claims (10)

1. throwing machine outside a kind of wet type, including rack, buffing wheel module, kettle swing module, kettle input and output material module, cutting fluid Spraying cycle mechanism and control unit, buffing wheel module, kettle swing module, kettle input and output material module is slidably mounted on In rack, it is characterised in that：

Buffing wheel module includes polishing motor, drive pulley, driving belt, driven pulley, bearing housing, buffing wheel, They press gear sequences and connect successively, which further includes module mounting base and driving belt elasticity adjusting mechanism, is driven skin The elastic adjusting of driving belt is used for elasticity adjusting mechanism；

Kettle swings module, and it includes that kettle places module, interpolation adjustment module, electronic controlled height adjustment and Level tune module, on Stating module interoperate makes kettle mold base reach close to the polished position of buffing wheel module；

Kettle input and output material module includes transfer component, take-off assembly and blowing component.

2. throwing machine outside wet type according to claim 1, the kettle placement module that the kettle swings module includes kettle mould Tool, material returned ring and material returned cylinder, the material returned cylinder are connected to below material returned ring and drive material returned ring, pot die to be mounted on and push away Expect above ring, which provides driving auxiliary for the kettle mold base material returned.

3. throwing machine outside wet type according to claim 2, the interpolation adjustment module that the kettle swings module includes that planet subtracts Fast machine, kettle wobble servo motor, kettle wobble servo motor are installed on a mounting board, the output end of kettle wobble servo motor Connect planetary reducer, the output end of planetary reducer and the kettle placement module are connect, kettle wobble servo motor it is defeated Shaft provides the interpolation that power carries out arc surface via planetary reducer with kettle wobble servo motor.

4. throwing machine outside wet type according to claim 2, the electronic controlled height adjustment that the kettle swings module includes Z axis silk Thick stick, right angle reductor, servo motor, linear bearing, they are mounted on mounting plate and kettle wobble servo motor installation side phase To the other side, right angle reductor exports power under the driving of servo motor and drives Z axis leading screw, makes Z axis leading screw in kettle Accurate adjust is realized when polishing in the height direction.

5. throw machine outside wet type according to claim 2, the Level tune module that the kettle swings module include synchronizing wheel, Kettle promotes servo motor, the linear guide, X-axis lead screw, kettle that the output end of servo motor is promoted to make X-axis silk by synchronizing wheel Bar slides in the linear guide, and kettle mold base realizes accurate adjusting in X-direction, so that bottle body is close in polishing with this Grinding wheel.

6. throwing machine outside wet type according to claim 2, it further includes kettle rotation servo motor, water that the kettle, which swings module, Pot rotation servo motor output end is connected to by sprocket wheel and chain in the connecting shaft for the pot die that kettle places module, with this Power is provided for the rotation of pot die.

7. throwing machine outside wet type according to claim 1, the transfer component of the kettle input and output material module includes picking and placeing to anticipate Position motor, synchronous belt and the linear guide, the blowing positioning motor are mounted on the one side of the linear guide, and synchronous belt is mounted on The other side of the linear guide, the material positioning motor driving synchronous belt that picks and places drive the take-off assembly and blowing component described It realizes and moves back and forth in the linear guide.

8. throwing machine outside wet type according to claim 7, the take-off assembly of the kettle input and output material module includes that charging lifts Cylinder feeds cylinder, has a material photoelectric sensor, and charging lifting cylinder is placed in the top of the module, connection below it is described into Expect cylinder, described to have material photoelectric sensor to be disposed there between, described have whether material photoelectric sensor induction charging cylinder grabs Water intaking pot mold base feeds cylinder crawl and decontrols kettle mold base, the kettle mould that the charging lifting cylinder captures charging cylinder Base promotes to setting height the transfer for being convenient for horizontal direction.

9. throwing machine outside wet type according to claim 7, the blowing component of the kettle input and output material module includes blowing lifting Cylinder, blowing cylinder and there is material photoelectric sensor, the blowing lifting cylinder is arranged in the top of the module, lower connection blowing Cylinder has the installation of material photoelectric sensor between, described to have material photoelectric sensor to incude whether the blowing cylinder captures Or the kettle mold base after polishing is decontroled, blowing cylinder is used to capture and decontrol the kettle mold base after polishing, and blowing lifting cylinder is used It is convenient for the transfer of horizontal direction after the promotion to setting height of short transverse in the component.

10. throwing machine outside wet type according to claim 7, the kettle input and output material module further includes cylinder control valve body, In the control signal of reception control unit, fast reaction controls the action of each cylinder.