CN207964601U - A kind of mandatory automatic detection device of piston ring casting flaw - Google Patents
A kind of mandatory automatic detection device of piston ring casting flaw Download PDFInfo
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- CN207964601U CN207964601U CN201820161015.XU CN201820161015U CN207964601U CN 207964601 U CN207964601 U CN 207964601U CN 201820161015 U CN201820161015 U CN 201820161015U CN 207964601 U CN207964601 U CN 207964601U
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- piston ring
- support
- mouth
- pawl
- mobile
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Abstract
The utility model discloses a kind of mandatory automatic detection devices of piston ring casting flaw, including rack, the upper rack is equipped with for strutting the support mouth mechanism of piston ring, the measuring mechanism to measure piston central shoring mouth amount and the protection mechanism for preventing piston ring breakage splashing from hurting sb.'s feelings；The support mouth mechanism includes the powered support, the support mouth actuating unit being fixedly mounted on powered support and the rigid staybolt oral area and mobile support oral area for being cased with piston ring for being mounted in frame top.Mouth mechanism one end connects with piston ring production equipment, the other end connect slide bar for the utility model support, piston ring after production is good is sleeved in batch automatically on rigid staybolt mouth pawl and mobile support mouth pawl, automatic support mouth is realized under the drive of support implication cylinder, piston ring can automatically slide along slide bar after detection, it is conveniently collected in storage, alleviates the working strength of staff.
Description
Technical field
The utility model is related to piston ring technical field, the mandatory automatic detection of specifically a kind of piston ring casting flaw
Device.
Background technology
Piston ring is the becket for being embedded in inside piston groove, and piston ring is divided into two kinds：Compress ring and machine oil ring.It is living
Plug ring will produce the casting flaws such as sand holes, stomata in casting process, can not be eliminated in finishing passes, identify these castings
Defect so that when finished product piston ring assembles, influenced by piston ring itself casting flaw, usually will appear abscission ring（Piston ring is disconnected
It splits）The phenomenon that, influence the use of piston ring.
It is technology existing, the detection mode of piston ring is：Process is separately provided in piston ring process, will live
The opening of plug ring struts finished product installation dimension（Size is arranged in technique）, judge it with the presence or absence of casting with whether piston ring is broken
Make defect.Its there are the problem of have：
1, hand-manipulated, staff labor intensity is big；
2, disposable detection limit is small（Length 10mm or less）, inefficiency；
3, the distracted size of gap-clearance of piston rings is not easy to hold, exist support it is big can flawless piston central shoring is bad, support is small
The problems such as not playing detection result；
4, piston central shoring mouth is manually to carry out support mouth, exist the employee caused by time-consuming and laborious it is lazy due to without support mouth inspection
The phenomenon that survey, it cannot be guaranteed that the quality of production of piston ring.
Utility model content
The purpose of this utility model is to provide a kind of mandatory automatic detection devices of piston ring casting flaw, to solve
The problems mentioned above in the background art.
To achieve the above object, the utility model provides the following technical solutions：
A kind of mandatory automatic detection device of piston ring casting flaw, including rack, the upper rack are equipped with and are used for
It struts the support mouth mechanism of piston ring, the measuring mechanism to measure piston central shoring mouth amount and prevents piston ring breakage splashing from hurting sb.'s feelings
Protection mechanism；The support mouth mechanism includes the powered support for being mounted in frame top, the support mouth being fixedly mounted on powered support
Actuating unit and the rigid staybolt oral area and mobile support oral area for being cased with piston ring, the rigid staybolt oral area include rigid staybolt mouth pawl,
The mobile support oral area includes the mobile support mouth for being moved along the support mouth direction of piston ring and engaging or detach with rigid staybolt oral area
Pawl.
As further program of the utility model：The top side of the powered support is installed with support mouth holder,
Rigid staybolt oral area and mobile support oral area are set between support mouth holder and the vertical plate of powered support, rigid staybolt mouth pawl and mobile support
One end of mouthful pawl connects with the production equipment of piston ring, another is terminated with slide bar.
As further program of the utility model：The rigid staybolt oral area further includes being set to support mouth holder and power branch
Fixation bottom plate between the vertical plate of frame, rigid staybolt mouth pawl is fixedly mounted on support mouth holder lower part and rigid staybolt mouth pawl is equipped with and leads
To slot；Equipped with the gag lever post to prevent piston ring leakage from supportting on the fixed bottom plate.
As further program of the utility model：The mobile support oral area further includes the shifting being connected with support mouth actuating unit
Dynamic planker, mobile support mouth pawl are mounted on moving carriage end；The moving carriage lower part is equipped with to regulate and control the fixed length of support mouth amount
Mechanism.
As further program of the utility model：The fixed length mechanism includes fixed length plate and is mounted in fixed length plate far from shifting
The fixed length stick of dynamic support mouth pawl side.
As further program of the utility model：The support mouth actuating unit is to be fixedly mounted on powered support vertical plate
On support implication cylinder.
As further program of the utility model：The measuring mechanism include measuring block on the moving carriage and
Rangefinder on fixed bottom plate.
As further program of the utility model：The upper rack is additionally provided with error prevention means；The error prevention means packet
Include the mistake proofing holder being fixedly mounted in rack and the industrial computer being electrically connected with rangefinder.
As further program of the utility model：The protection mechanism include mounted in frame top fixed protection door and
Mobile protective door, the mobile protective door side and the protection cylinders for being mounted in frame top.
As further program of the utility model：The frame top offers to collect fracture piston ring and residual
The sink of cutting fluid, sink are located at the underface of rigid staybolt mouth pawl and mobile support mouth pawl.
Compared with prior art, the utility model has the beneficial effects that：
1, mouth mechanism one end connects with piston ring production equipment, the other end connect slide bar for support, and the piston ring after production is good is certainly
It is dynamic to be sleeved on rigid staybolt mouth pawl in batch and on mobile support mouth pawl, realize automatic support mouth under the drive of support implication cylinder, it is living after detection
Plug ring can automatically slide along slide bar, conveniently be collected in storage, alleviate the working strength of staff；
2, it is used in conjunction with each other by support mouth mechanism, measuring mechanism and error prevention means of setting etc., realizes piston ring
Automatic support mouth quickly measures support mouth amount and quick multilevel iudge, realizes batch, the automatic detection of piston ring, improves work
The detection efficiency of plug ring；
3, the guide groove opened up on rigid staybolt mouth pawl ensure that piston ring can smoothly be sleeved on rigid staybolt mouth pawl and mobile support
On mouth pawl, meanwhile, the gag lever post on fixed bottom plate can determine the position between piston ring and mobile support mouth pawl, effectively prevent
Piston ring leakage support, ensure that the quality of production of piston ring；
4, the elevating mechanism that frame lower is equipped with can be adjusted the height of rack, ensure that rack is set with piston ring production
Accurate docking between standby, the sink that frame top opens up collect remaining cutting fluid on the piston ring and piston ring of fracture,
Keep working environment clean and tidy around piston ring production equipment and detection device；
5, the fixed length mechanism of moving carriage lower part setting can guarantee the support mouth amount of piston ring, and mouth amount is supportted when avoiding manually supportting mouth
Excessive damage piston ring or support mouth measure the too small effect for not having detection, meanwhile, the fixed length stick extension elongation of fixed length mechanism can root
It is adjusted according to the piston ring of different size, it is applied widely；
6, the fixed protection door of protection mechanism splashes after can effectively avoid piston ring breakage with mobile protective door, prevents piston
Ring fragment is hurted sb.'s feelings, and the safety used is improved, and mobile protective door opens or closes under the push-and-pull of protection cylinder, facilitates work
Personnel's checking and repairing, easy to operate.
Description of the drawings
Fig. 1 is the inside front view of the utility model.
Fig. 2 is the side view of the utility model.
Fig. 3 is the inside top figure of the utility model.
Fig. 4 is vertical view when the utility model rigid staybolt mouth pawl is detached with mobile support mouth pawl.
Fig. 5 is vertical view when the utility model rigid staybolt mouth pawl engages with mobile support mouth pawl.
Fig. 6 is the sectional view of the utility model rigid staybolt mouth pawl.
Fig. 7 is the sectional view of the utility model mobile support mouth pawl.
In figure：1- racks, 11- sinks, 2- measuring mechanisms, 21- measuring blocks, 22- rangefinders, 3- protection mechanisms, 31- are fixed
Protective door, 32- movements protective door, 33- protection cylinder, 41- powered supports, 42- support mouths holder, 5- support mouths actuating unit, 6- are solid
Surely oral area, 61- rigid staybolt mouths pawl, 611- guide grooves, 62- are supportted and fixes bottom plate, 621- gag lever posts, 7- mobile supports oral area, 71- movements
Support mouth pawl, 72- moving carriages, 8- error prevention means, 81- mistake proofings holder, 82- industrial computers, 9- fixed length mechanism, 91- fixed length plate,
92- fixed length stick, 10- slide bars.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
The utility model by the way that the support mouth mechanism being connected with piston ring production equipment is arranged, measuring piston central shoring mouth amount
Measuring mechanism 2 and error prevention means 8 be used in conjunction with each other, realize that the automatic of piston ring struts and support the measurement of mouth amount, and lead to
The industrial computer 82 that the support mouth magnitude measured is sent to error prevention means 8 by measuring mechanism 2 in time is crossed, industrial computer 82 will receive
To support mouth magnitude be compared and judge with the required value being set in advance in computer, realize piston ring casting flaw it is quick
Detection, it is easy to operate, the working strength of staff is alleviated, ensure that the quality of production of piston ring.
- 7 are please referred to Fig.1, the mandatory automatic detection device of piston ring casting flaw includes rack 1, and 1 top of rack is equipped with
For strutting the support mouth mechanism of piston ring, the measuring mechanism 2 to measure piston central shoring mouth amount and preventing piston ring breakage from flying
The protection mechanism 3 hurted sb.'s feelings is splashed, each mechanism cooperates, and realizes that the batch of piston ring quickly supports mouth, supports the automatic measurement of mouth amount simultaneously
By the protection mechanism 3 of setting, effectively prevents partial piston ring and hinder because casting flaw causes fracture to be splashed during supportting mouth
People, meanwhile, 1 top of rack offers to collect fracture piston ring and remains the sink 11 of cutting fluid, and sink 11, which is located at, to be fixed
The production of one end and piston ring of the underface of support mouth pawl 61 and mobile support mouth pawl 71, rigid staybolt mouth pawl 61 and mobile support mouth pawl 71
Equipment connects, and directly enters from production equipment and often remains cutting fluid on the piston ring of detection device, and there are casting flaws
Piston ring usually there is phenomenon of rupture during supportting mouth, piston ring is collected by the sink 11 opened up at the top of rack 1
Upper remaining cutting fluid and the piston ring of fracture, avoiding cutting fluid and the piston ring of fracture from splashing leads to ring around detection device
Border is dirty and messy, it can be ensured that the clean and tidy health at production and detection scene.
Support mouth mechanism includes dynamic mounted in the powered support 41 at the top of rack 1, the support mouth that is fixedly mounted on powered support 41
Force mechanisms 5 and the rigid staybolt oral area 6 and mobile support oral area 7 for being cased with piston ring, support mouth actuating unit 5 are to be fixedly mounted on power
Support implication cylinder on 41 vertical plate of holder, rigid staybolt oral area 6 include rigid staybolt mouth pawl 61, and mobile support oral area 7 includes along piston
The support mouth direction of ring is mobile and the mobile support mouth pawl 71 that engages or detach with rigid staybolt oral area 6, the top side of powered support 41
It is installed with support mouth holder 42, rigid staybolt oral area 6 and mobile support oral area 7 are set to the perpendicular of support mouth holder 42 and powered support 41
Between straight panel, rigid staybolt oral area 6 further includes the fixation bottom plate being set between support mouth holder 42 and the vertical plate of powered support 41
62, rigid staybolt mouth pawl 61 is fixedly mounted on 42 lower part of support mouth holder and rigid staybolt mouth pawl 61 is equipped with guide groove 611, mobile support mouth
Portion 7 further includes the moving carriage 72 being connected with support mouth actuating unit 5, and mobile support mouth pawl 71 is mounted on 72 end of moving carriage, inspection
The piston ring of the rigid staybolt mouth pawl 61 to connect with piston ring production equipment when survey and 71 one end of mobile support mouth pawl access batch, batch
The piston ring of amount is moved along guide groove 611, and opening up for guide groove 611 may make piston ring that can smoothly reach, pass through mobile support
Mouthful pawl 71, equipped with to prevent the gag lever post 621 of piston ring leakage support on fixed bottom plate 62, gag lever post 621 can determine piston ring with
The piston ring of mouth detection is not supportted also from rigid staybolt mouth pawl 61 and mobile support mouth pawl 71 for position between mobile support mouth pawl 71 and preventing
The slide bar 10 of one end slips, and piston ring is sleeved in row on rigid staybolt mouth pawl 61 and mobile support mouth pawl 71, support implication cylinder beginning
In elongation state and the mobile support mouth pawl 71 with support mouth cylinders is pushed to engage with rigid staybolt mouth pawl 61, when piston ring packages
Afterwards, support implication cylinder shrinks and pulls moving carriage 72 and mobile support mouth pawl 71 on moving carriage 72 to separate rigid staybolt mouth
61 side of pawl is moved, and the both sides at gap-clearance of piston rings are respectively fitted on rigid staybolt mouth pawl 61 and mobile support mouth pawl 71, mobile support mouth
Pawl 71 is realized to far from the 61 side movement of rigid staybolt mouth pawl to carrying out support mouth in row setting, batch piston ring, will be moved
After support mouth pawl 71 is pulled to requirement support mouth amount, support implication cylinder remains retracted after a certain period of time return again.
72 lower part of moving carriage be equipped with to regulate and control support mouth amount fixed length mechanism 9, fixed length mechanism 9 include fixed length plate 91 and
Mounted in fixed length stick 92 of the fixed length plate 91 far from 71 side of mobile support mouth pawl, the piston ring of different size requires setting fixed length stick 92
Extension elongation is different, when carrying out the detection of a certain specification piston ring, by 92 extension elongation of fixed length stick on fixed length plate 91
It is adjusted so that support implication cylinder is when pulling mobile support mouth pawl 71, when the vertical plate of fixed length stick 92 one end and powered support 41
Contact is believed that the support mouth amount of piston ring reaches testing requirements, realizes the quantitative detection of piston central shoring mouth amount, easy to use；
Measuring mechanism 2 includes the measuring block 21 on moving carriage 72 and the rangefinder 22 on fixed bottom plate 62, supports implication
When cylinder push-and-pull move planker 72 moves, the measuring block 21 on moving carriage 72 is with the movement of moving carriage 72, measuring block 21
Mobile distance is the support mouth magnitude of piston ring, and the rangefinder 22 on fixed bottom plate 62 can detect measuring block 21 in real time
Mobile distance, 1 top of rack are additionally provided with error prevention means 8, and error prevention means 8 include the mistake proofing holder being fixedly mounted in rack 1
81 and the industrial computer 82 that is electrically connected with rangefinder 22, rangefinder 22 the support mouth magnitude measured is sent to industrial computer 82 and is led to
It crosses industrial computer 82 support mouth magnitude is compared with preset required value, judged, rigid staybolt mouth pawl 61 and mobile support mouth pawl
71 another is terminated with slide bar 10, and the gap-clearance of piston rings after batch detection, which increases, simultaneously to be slided along slide bar 10, and slide bar 10 is downward
The bending part of inclined l-shaped rod, slide bar 10 is arcuate structure, and piston ring collection storing unit is placed on the end of slide bar 10 i.e.
Piston ring can quickly be collected to storage, enter detection device from piston ring skids off detection device to having detected along slide bar 10, real
The batch of existing piston ring, full-automation, quantitative detection, it is time saving and energy saving, it ensure that the quality of production of piston ring, substantially increase
The detection efficiency of piston ring.
The lower part of rack 1 is equipped with elevating mechanism, and elevating mechanism can adjust the whole height of rack 1 so that rack 1 can be with work
Plug ring production equipment is accurately docked, and protection mechanism 3 is additionally provided in rack 1, and protection mechanism 3 includes consolidating mounted in 1 top of rack
Determine protective door 31 and mobile protective door 32, mobile 32 side of protective door is connected with the protection cylinder 33 mounted in 1 top of rack, is supportting
During mouthful, the mobile protective door 32 that the elongation of cylinder 33 pushes one end is protected to close, after the completion of detection, needs to check, repair
When, protection cylinder 33, which is shunk, pulls mobile protective door 32 to open, easy to use.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this practicality is new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing in the equivalent requirements of the claims will be fallen
All changes in justice and range are embraced therein.Any reference numeral in claim should not be considered as limitation
Involved claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiment being appreciated that.
Claims (10)
1. a kind of mandatory automatic detection device of piston ring casting flaw, including rack（1）, it is characterised in that：The rack
（1）Top is equipped with support mouth mechanism for strutting piston ring, measuring the measuring mechanism of piston central shoring mouth amount（2）And it prevents
The protection mechanism that piston ring breakage splashing is hurted sb.'s feelings（3）；The support mouth mechanism includes being mounted in rack（1）The powered support at top
（41）, be fixedly mounted on powered support（41）On support mouth actuating unit（5）And it is cased with the rigid staybolt oral area of piston ring（6）With
Mobile support oral area（7）, the rigid staybolt oral area（6）Including rigid staybolt mouth pawl（61）, the mobile support oral area（7）Including along work
The support mouth direction of plug ring it is mobile and with rigid staybolt oral area（6）The mobile support mouth pawl of engaging or separation（71）.
2. the mandatory automatic detection device of piston ring casting flaw according to claim 1, it is characterised in that：It is described dynamic
Power holder（41）Top side be installed with support mouth holder（42）, rigid staybolt oral area（6）With mobile support oral area（7）It is set to
Support mouth holder（42）With powered support（41）Vertical plate between, rigid staybolt mouth pawl（61）With mobile support mouth pawl（71）One end with
The production equipment of piston ring connects, another is terminated with slide bar（10）.
3. the mandatory automatic detection device of piston ring casting flaw according to claim 2, it is characterised in that：It is described solid
Surely oral area is supportted（6）Further include being set to support mouth holder（42）With powered support（41）Vertical plate between fixation bottom plate（62）,
Rigid staybolt mouth pawl（61）It is fixedly mounted on support mouth holder（42）Lower part and rigid staybolt mouth pawl（61）It is equipped with guide groove（611）；Institute
State fixed bottom plate（62）The upper gag lever post equipped with to prevent piston ring leakage from supportting（621）.
4. the mandatory automatic detection device of piston ring casting flaw according to claim 2, it is characterised in that：The shifting
Dynamic support oral area（7）Further include and support mouth actuating unit（5）Connected moving carriage（72）, mobile support mouth pawl（71）Mounted on movement
Planker（72）End；The moving carriage（72）Lower part is equipped with to regulate and control the fixed length mechanism of support mouth amount（9）.
5. the mandatory automatic detection device of piston ring casting flaw according to claim 4, it is characterised in that：It is described fixed
Length measuring mechanism（9）Including fixed length plate（91）And it is mounted in fixed length plate（91）Far from mobile support mouth pawl（71）The fixed length stick of side（92）.
6. the mandatory automatic detection device of piston ring casting flaw according to claim 1, it is characterised in that：The support
Mouth actuating unit（5）To be fixedly mounted on powered support（41）Support implication cylinder on vertical plate.
7. the mandatory automatic detection device of piston ring casting flaw according to claim 1, it is characterised in that：The survey
Measuring mechanism（2）Including being mounted in moving carriage（72）On measuring block（21）And mounted in fixed bottom plate（62）On rangefinder
（22）.
8. the mandatory automatic detection device of piston ring casting flaw according to claim 1, it is characterised in that：The machine
Frame（1）Top is additionally provided with error prevention means（8）；The error prevention means（8）Including being fixedly mounted on rack（1）On mistake proofing holder
（81）And and rangefinder（22）The industrial computer being electrically connected（82）.
9. the mandatory automatic detection device of piston ring casting flaw according to claim 1, it is characterised in that：It is described anti-
Protect mechanism（3）Including being mounted in rack（1）The fixed protection door at top（31）With mobile protective door（32）, the mobile protective door
（32）Side be mounted in rack（1）The protection cylinder at top（33）It is connected.
10. the mandatory automatic detection device of piston ring casting flaw according to claim 8, it is characterised in that：It is described
Rack（1）Top offers to collect fracture piston ring and remains the sink of cutting fluid（11）, sink（11）Positioned at rigid staybolt
Mouth pawl（61）With mobile support mouth pawl（71）Underface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820161015.XU CN207964601U (en) | 2018-01-30 | 2018-01-30 | A kind of mandatory automatic detection device of piston ring casting flaw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820161015.XU CN207964601U (en) | 2018-01-30 | 2018-01-30 | A kind of mandatory automatic detection device of piston ring casting flaw |
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| Publication Number | Publication Date |
|---|---|
| CN207964601U true CN207964601U (en) | 2018-10-12 |
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ID=63736017
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820161015.XU Active CN207964601U (en) | 2018-01-30 | 2018-01-30 | A kind of mandatory automatic detection device of piston ring casting flaw |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108287131A (en) * | 2018-01-30 | 2018-07-17 | 安庆帝伯格茨活塞环有限公司 | A kind of mandatory automatic detection device of piston ring casting flaw |
-
2018
- 2018-01-30 CN CN201820161015.XU patent/CN207964601U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108287131A (en) * | 2018-01-30 | 2018-07-17 | 安庆帝伯格茨活塞环有限公司 | A kind of mandatory automatic detection device of piston ring casting flaw |
| CN108287131B (en) * | 2018-01-30 | 2023-11-21 | 安庆帝伯格茨活塞环有限公司 | Forced automatic detection device for casting defects of piston rings |
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