CN207957256U - A kind of unreeling for web-like broad-width material connects film device - Google Patents
A kind of unreeling for web-like broad-width material connects film device Download PDFInfo
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- CN207957256U CN207957256U CN201820143258.0U CN201820143258U CN207957256U CN 207957256 U CN207957256 U CN 207957256U CN 201820143258 U CN201820143258 U CN 201820143258U CN 207957256 U CN207957256 U CN 207957256U
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Abstract
The utility model provides a kind of unreeling for web-like broad-width material and connects film device, including rack unit, moving parts and connect film cutting section, it includes swing arm component, swing arm driving component, pressure roller component, cutting section and transition roller member two to connect film cutting section, pressure roller component, cutting section and transition roller member two are mounted on swing arm component one end, the other end of swing arm component is connect with rack unit and swing arm driving component, and cutting section includes cut-out rack, cut-out driving part and cut part;The present apparatus is moved left and right using cut-out driving part driving cut part along cut-out rack, blades fit forms cutting edge to cut part up and down, realize that the parent roll base material thicker to base material carries out transversely cutting, to ensure that the new and old parent roll of thick base material connects the realization of film automatically, coordinate electric cylinders as cut-out driving part simultaneously, the cut-off velocity that ensure that parent roll base material, base material break time longer disadvantage when overcoming left and right transversely cutting, improves the production efficiency of product.
Description
Technical field
The utility model is related to the technical fields of web-like broad-width material more particularly to a kind of unreeling for web-like broad-width material to connect
Film device.
Background technology
In the manufacture field of web-like broad-width material, it usually needs carry out uncoiling, processing to the parent roll material of web-like, then again
The process of winding is processed when a parent roll needs replacing new parent roll after processing is completed, and traditional film mode that connects needs people
Work pushes down two films, is bonded again after cutting, but such method can not achieve automated production, inefficient, and it is easily inclined to cut notch
Difference, joint out-of-flatness are easy to have the gap at out-of-flatness, and using such mode connect film when, complete machine needs to shut down, shut down
When, portioned product is long in the manufacturing procedure residence time, causes converted products is unqualified to cause prodigious waste, the cost of production
It is relatively high, and must cause to produce there are one reduction of speed, shutdown, paper injection, raising speed, the process of normal operation when the replacement of new and old parent roll
The production efficiency of product is relatively low, and to solve the problems, such as this, technical staff, which proposes one kind and may be implemented not shut down automatic unreel, connects film
Device, such as patent " CN204568912U " discloses a kind of paper splicing mechanism, including frame, holder, swing arm cylinder, swing arm, sanction
Knife cylinder and cut-off knife;The holder is located on the frame, and the holder is made of paper roll holder and small bracing strut;The paper roll
Holder and the intersection of small bracing strut are arranged and are linked together;The both ends of the paper roll holder, which are respectively arranged with, can wind placement paper roll
Disc paper winding device;The both ends of the small bracing strut are respectively set a shaft, the swing arm cylinder, the swing arm, described
Cut-off knife cylinder and the cut-off knife are located at the upper right quarter of the frame.The paper splicing mechanism can be realized automatic when paper roll runs at high speed
The success rate of splicing, high degree of automation, splicing is high, and splicing step does not need human assistance, can protect the safety of staff;
The paper splicing mechanism drives cut-off knife cylinder and cut-off knife to reach precalculated position using swing arm, drives cut-off knife rotation by cut-off knife cylinder, makes
Cut-off knife cuts the base material on old parent roll, and to cut off the base material on old parent roll, that realizes new and old parent roll connects film, which can be real
Film cut-out now is connect than relatively thin base material, for thicker PET base material, the thickness of material is up to 500 μm, due to this kind of material
The tensile strength of material is very high, using the cut-out that commonly cuts power and cannot achieve this kind of base material, cuts power if increased, cuts and produced
Raw vibrations have been more than the allowable range of product processing technique, drastically influence the quality and stability of product.
Invention content
To overcome problems with existing in the prior art, tradition to connect film mode and can not achieve automated production, efficiency is not
Height cuts the easy deviation of notch, and joint out-of-flatness, processing quality is bad, and the cost produced is relatively high, and efficiency is relatively low,
And connect membrane technology automatically and be only applicable in and connect film than the automatic of relatively thin parent roll with base material, the thicker base material of base material, which cannot achieve, to be cut
It is disconnected, cannot achieve it is automatic connect film, the utility model provides a kind of unreeling for web-like broad-width material and connects film device, including framework portion
Part, moving parts and film cutting section is connect, the moving parts is mounted on the lower part of rack unit, described to connect film cutting section peace
On rack unit, it is characterised in that:It is described connect film cutting section include swing arm component, swing arm driving component, pressure roller component,
Cutting section and transition roller member two, the pressure roller component, cutting section and transition roller member two are mounted on swing arm component one end,
The other end of swing arm component is connect with rack unit and swing arm driving component, and the swing arm driving component other end connects with rack unit
It connects, swing arm driving component drives the rotation of swing arm component, and the cutting section is between pressure roller component and transition roller member two, institute
It includes cut-out rack, cut-out driving part and cut part to state cutting section, and the cut-out driving part is mounted on cut-out rack
On, the cut-out driving part driving cut part is moved left and right along cut-out rack.
On this basis, the cut part includes tool apron, cutter and cutter driving component, and the cutter is mounted on cutter
On driving part, the cutter driving component is mounted on tool apron, and the cutter driving component driving cutter is done rotation movement.
On this basis, the cutter includes cutter and bottom knife, and the cutter and bottom knife are arranged up and down, described
Cutter and bottom knife edge side contact with each other to form shearing edge.
On this basis, the cutter is circular shear blade, and there is a circular mounting hole in blade center position, the cutter with
Cutter driving component connects.
On this basis, the bottom knife is circular shear blade, and there are circular mounting hole, the bottom knife in blade center position
It is connect with tool apron by spring and bearing.
On this basis, the bottom knife side, which is divided into, meets knife face and back of the body knife face, and the edge for meeting knife face has upwards
Protrusion, it is described the back of the body knife face edge there is chamfering, the knife face of meeting to be contacted with the side of cutter.
On this basis, the cutter driving component is servo motor.
On this basis, the cut-out driving part is no bar electric cylinders.
On this basis, the velocity interval of the no bar electric cylinders is 5m/s~8m/s.
Compared with prior art, the utility model has the beneficial effects that:
1, originally unreel connect film device using cut-out driving part driving cut part along cut-out rack move left and right, cutter portion
Blades fit forms cutting edge to part up and down, to realize that the parent roll base material thicker to base material carries out transversely cutting, to ensure that thickness
The new and old parent roll of base material connects the realization of film automatically.
2, it originally unreeling and connects film device using electric cylinders as cut-out driving part, the movement speed of electric cylinders is 5m/s~6m/s,
The cut-off velocity that ensure that parent roll base material, base material break time is longer when overcoming left and right transversely cutting, and complete machine operation is slower
Disadvantage improves the production efficiency of product.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model embodiment;
Fig. 2 is the structural schematic diagram of the utility model embodiment cutting section;
Fig. 3 is the structural schematic diagram of the utility model embodiment bottom knife;
Fig. 4 is the operation principle schematic diagram of the utility model embodiment;
In figure:1, rack unit, 11, rack, 12, transition roller member, 13, floating roller member, 2, moving parts, 3, connect film
Cutting section, 31, swing arm component, 32, swing arm driving component, 33, pressure roller component, 34, cutting section, 341, off line frame, 342,
Cut off driving part, 343, cut part, 3431, tool apron, 3432, cutter, 3433, cutter driving component, 35, transition roller member
Two, 5, unwinding device, 51, old parent roll, 52, new parent roll, 53, transition roller member three
Specific implementation mode
Below in conjunction with drawings and examples, the present invention will be further described in detail.It should be appreciated that this place is retouched
The specific embodiment stated only to explain the utility model, is not used to limit the utility model.
As Figure 1-Figure 4, the utility model schematically illustrates a kind of unreeling for web-like broad-width material and connects film device.
The utility model discloses a kind of unreeling for web-like broad-width material and connects film device, as shown in Figure 1, including rack unit 1,
Moving parts 2 is mounted on the lower part of rack unit 1 with film cutting section 3, moving parts 2 is connect, and connects film cutting section 3 and is mounted on machine
On frame component 1;Rack unit 1 is wall board type frame, and rack unit 1 includes rack 11, transition roller member 12 and floating roller member
13, transition roller member 12 and floating roller member 13 are mounted in rack 11, and rack 11 is wall board type frame structure, including left and right
Wallboard and bracing piece, bracing piece position left and right sidesing wall plate between left and right sidesing wall plate, to make to be kept between left and right sidesing wall plate
Certain spacing;When connecing film according to new and old parent roll in rack 11, base material moves towards the several transition roller members 12 of setting, to base material
It is supported and commutates, transition roller member 12 is the transition roller of light inertia, it is possible to reduce base material suffered friction when moving
Resistance;In the intermediate setting floating roller member 13 of symmetrical two transition rollers, floating roller member 13 can be swung by external force
Roller, floating roller member 13 include floating roller, floating roller swing arm, floating roller rotating shaft, floating roller swinging arms of cylinder, floating roller cylinder and straight line positioning
Device, after by external force, floating roller swings that floating roller rotating shaft and floating roller swinging arms of cylinder is driven to swing, to drive floating roller cylinder
Piston and linear positioner piston stretch out or retract, after external force disappears, can be returned in the effect floating roller of floating roller cylinder
Home position, to realize the absorption to length substrate variable quantity, while linear positioner can detect the position of floating roller, whole
Machine control device adjusts the front and back speed driven according to the testing result of linear positioner, is subject to controlling to adjust base material
Tension, avoids that overtension base material deforms fracture or the too small cut-out of tension can not be completed, and ensures the stable operation of complete machine;
1 lower end thereof of rack unit is equipped with moving parts 2, and moving parts 2 is track roller structure, and idler wheel moves on guide rail, from
And realize moving left and right for rack unit 1;The installation of 1 middle and upper part of rack unit connects film cutting section 3, and connecing film cutting section 3 is
The structure of swing arm, including swing arm component 31, swing arm driving component 32, pressure roller component 33, cutting section 34 and transition roller member
2 35, pressure roller component 33, cutting section 34 and transition roller member 2 35 are mounted on one end of swing arm component 32, swing arm component 32
The other end connect with swing arm driving component 31, the other end of swing arm driving component 31 is connect with rack 11, to drive swing arm
Component 32 rotates;Swing arm component 31 includes horizontal swinging arm and puts on revolution of arm axis, and horizontal swinging arm, which is fixedly mounted on, puts on revolution of arm
Revolution of arm axis is put on and stretches out horizontal swinging arm being connect by bearing with rack 11 in the both ends of axis, can occur to turn with respect to rack 11
It is dynamic, it puts on revolution of arm axis stretching rack 11 and is connect with swing arm driving component 32;Swing arm driving component 32 include big swing arm cylinder and
Small swing arm, small swing arm one end and puts on revolution of arm axis connection, and one end is connect with big swing arm cylinder, the other end of big swing arm cylinder and
Rack 11 connects, and big swing arm cylinder pushes small swing arm rotation, and to which drive is put on, revolution of arm shaft rotation is dynamic, and arm swing is put in drive,
Realization switches between position of readiness and operating position;The middle part of swing arm component 31 is equipped with pressure roller component 33, pressure roller portion
Part 33 includes pressure roller, pressure roller swing arm and pressure roller cylinder, and pressure roller is mounted on one end of pressure roller swing arm, the middle part of pressure roller swing arm and swing arm
Component 31 is rotatablely connected, and the other end of pressure roller swing arm is connect with pressure roller cylinder, and pressure roller cylinder pushes pressure roller swing arm rotation, to band
Dynamic pressure roller rotates, and realizes the compression to base material or release;The other end installation transition roller member 2 35 of swing arm component 31, transition
Roller member 2 35 is fixedly mounted on swing arm component 31, is coordinated the angle for keeping base material certain with pressure roller component 33, is ensured cutting portion
34 suitable off-position of part;Cutting section 34 is fixedly mounted on swing arm component 31, is located at pressure roller component 33 and transition roller portion
Between part 2 35, as shown in Fig. 2, cutting section 34 includes cut-out rack 341, cut-out driving part 342 and cut part 343,
Cut part 343 is mounted on cut-out driving part 342, and cut-out driving part 342 is mounted on cut-out rack 341, cut-out driving
Component 342 drives cut part 343 to be moved left and right along cut-out rack 341;Cut-out rack 341 is welded by rectangular tube
Rectangular parallelepiped structure has good straightness and intensity, and left and right ends are connect by screw with swing arm component 31;Cut off rack
The cut-out driving part 342 of 341 top installation, cut-out driving part 342 is no bar electric cylinders, including cylinder body, servo motor and
Controller, the movement of controller control servomotor, servo motor drivig cylinder moves in a straight line, include in cylinder body transmission device and
For guider to ensure the speed and precision of movement of cylinder block, the velocity interval of electric cylinders is 6m/s, ensure that parent roll base material is lateral
Cut-off velocity when cut-out, overcomes that base material break time when moving left and right transversely cutting is longer, and complete machine runs slower disadvantage,
Improve the production efficiency of product;It cuts off and cut part 343 is installed on driving part 342, cut part 343 or so is driven to move
It is dynamic, to realize that the cut-out to parent roll base material, cut part 343 include tool apron 3431, cutter 3432 and cutter driving component
3433, cutter 3432 is mounted on cutter driving component 3433, and cutter driving component 3433 is mounted on tool apron 3431, and cutter drives
Dynamic component 3433 drives cutter 3432 to do rotation movement, and tool apron 3431 is that plate fills class part, and tool apron 3431 is mounted on cut-out and drives
The moveable part of 342 cylinder body of component, and cut-out driving part 342 is stretched out, stretch out 342 end of cut-out driving part in tool apron 3431
Cutter driving component 3433 is installed, cutter driving component 3433 passes through another plane of the stretching tool apron 3431 of tool apron 3431,
The external part of cutter driving component 3433 installs cutter 3432, and cutter 3432 and cutter driving component 3433 are located at tool apron
3431 both sides, to ensure that cut part 343 is compact-sized, cutter driving component 3433 is servo motor, passes through servo motor
Rotation drive the rotation of cutter 3432, to realize the cut-out to parent roll base material;Cutter 3432 includes cutter and cuts
Piece, cutter and bottom knife arrange that the edge side of cutter and bottom knife contacts with each other the cutting edge to form shearing at upper and lower,
To realize the base material for cutting parent roll, cutter is circular shear blade, and centre bit is equipped with circular mounting hole for installing, cutter with
Cutter driving component 3433 is fixedly connected, and it is also circular shear blade, center to drive bottom knife movement, bottom knife as active blade
Position has circular mounting hole for installing, and bottom knife is by spring and bearing and 3431 elastic connection of tool apron, in the work of spring force
It is close to cutter always with lower bottom knife to ensure the cutting edge of cutting base material, as shown in figure 3, two sides difference of bottom knife
To meet knife face and back of the body knife face, the edge that bottom knife meets knife face has inside taper, the edge of bottom knife back of the body knife face to have chamfering,
Bottom knife is met knife face and is contacted with the side of cutter, when to ensure that bottom knife is close to cutter, the edge and upper slitter of bottom knife
The EDGE CONTACT of piece avoids the problem that, due to cutting edge, leading to not cut or cut notch to ensure to cut the cutting edge of base material
Easy deviation, joint out-of-flatness, influences product quality.
Operation principle:
As shown in figure 4, this unreels and connects film device and be used cooperatively with unwinding device 5, unwinding device 5 includes old parent roll 51, new
Parent roll 52 and transition roller member 3 53 are provided with the connector being connect with 51 base material of old parent roll on new parent roll 52, when on old parent roll 51
Base material will discharge when finishing, old parent roll 51 and new parent roll 52 rotate clockwise simultaneously, and old parent roll 51 connects film dress far from unreeling
It sets, close unreel of new parent roll 52 connects film device, and the base material of old parent roll 51 bypasses transition roller member 3 53 at this time, when 51 He of old parent roll
It when new parent roll 52 needs to connect film, connects film cutting section 3 and is rotated downwardly to preparation station, at this time transition roller member 2 35 and old parent roll
The base materials contact of 51 releases, when starting to connect film, the stretching of pressure roller component 33 is pressed on new parent roll 52, make 51 base material of old parent roll with it is new
The base material of parent roll 52 connects, while the base material of old parent roll 51 is cut off in the action of cutting section 34, to realize 51 base of old parent roll
Material connects film with the automatic of 52 base material of new parent roll.
Originally unreel connect film device using cut-out driving part driving cut part along cut-out rack move left and right, coordinate cutter
Blade forms cutting edge to component up and down, to which the parent roll base material for realizing thicker to base material is cut off, to ensure that new and old parent roll
Automatically the realization of film is connect, while coordinates driving device of the electric cylinders as cutting section, the movement speed of electric cylinders is 6m/s, be ensure that
The cut-off velocity of parent roll base material, overcomes that base material break time when moving left and right transversely cutting is longer, and complete machine runs slower lack
Point improves the production efficiency of product.
The preferred embodiment of the utility model has shown and described in above description, as previously described, it should be understood that this practicality is new
Type is not limited to form disclosed herein, is not to be taken as excluding other embodiments, and can be used for various other groups
It closes, modification and environment, and by the technology of above-mentioned introduction or related field or can know in the scope of the invention is set forth herein
Knowledge is modified.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, then all answer
In the protection domain of the appended claims for the utility model.
Claims (9)
1. a kind of unreeling for web-like broad-width material connects film device, including rack unit (1), moving parts (2) and connect film cutting portion
Part (3), the moving parts (2) are mounted on the lower part of rack unit (1), and the film cutting section (3) that connects is mounted on framework portion
On part (1), it is characterised in that:The film cutting section (3) that connects includes swing arm component (31), swing arm driving component (32), pressure roller
Component (33), cutting section (34) and transition roller member two (35), the pressure roller component (33), cutting section (34) and transition roller
Component two (35) is mounted on swing arm component (31) one end, the other end and rack unit (1) and the swing arm driving of swing arm component (31)
Component (32) connects, and swing arm driving component (32) other end is connect with rack unit (1), and swing arm driving component (32) drives swing arm
Component (31) rotates, and the cutting section (34) is located between pressure roller component (33) and transition roller member two (35), the cut-out
Component (34) includes cut-out rack (341), cut-out driving part (342) and cut part (343), the cut-out driving part
(342) it is mounted in cut-out rack (341), cut-out driving part (342) the driving cut part (343) is along cut-out rack
(341) it moves left and right.
2. a kind of unreeling for web-like broad-width material according to claim 1 connects film device, it is characterised in that:The cutter portion
Part (343) includes tool apron (3431), cutter (3432) and cutter driving component (3433), and the cutter (3432) is mounted on cutter
On driving part (3433), the cutter driving component (3433) is mounted on tool apron (3431), the cutter driving component
(3433) driving cutter (3432) is done rotation movement.
3. a kind of unreeling for web-like broad-width material according to claim 2 connects film device, it is characterised in that:The cutter
(3432) include cutter and bottom knife, arranged above and below the cutter and bottom knife, the cutter and bottom knife edge side
Face contacts with each other to form shearing edge.
4. a kind of unreeling for web-like broad-width material according to claim 3 connects film device, it is characterised in that:The cutter
For circular shear blade, blade center position has circular mounting hole, the cutter to be connect with cutter driving component (3433).
5. a kind of unreeling for web-like broad-width material according to claim 4 connects film device, it is characterised in that:The bottom knife
It is circular shear blade, blade center position has circular mounting hole, the bottom knife to connect with tool apron (3431) by spring and bearing
It connects.
6. a kind of unreeling for web-like broad-width material according to claim 5 connects film device, it is characterised in that:The bottom knife
Side, which is divided into, meets knife face and back of the body knife face, and the edge for meeting knife face has upward protrusion, the edge of the back of the body knife face to have down
Angle, the knife face of meeting are contacted with the side of cutter.
7. a kind of unreeling for web-like broad-width material according to claim 6 connects film device, it is characterised in that:The cutter drives
Dynamic component (3433) is servo motor.
8. a kind of unreeling for web-like broad-width material according to claim 7 connects film device, it is characterised in that:The cut-out is driven
Dynamic component (342) is no bar electric cylinders.
9. a kind of unreeling for web-like broad-width material according to claim 8 connects film device, it is characterised in that:The no bar electricity
The velocity interval of cylinder is 5m/s~8m/s.
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CN201820143258.0U CN207957256U (en) | 2018-01-29 | 2018-01-29 | A kind of unreeling for web-like broad-width material connects film device |
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CN201820143258.0U CN207957256U (en) | 2018-01-29 | 2018-01-29 | A kind of unreeling for web-like broad-width material connects film device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114476770A (en) * | 2021-12-20 | 2022-05-13 | 西安航天华阳机电装备有限公司 | Full-automatic multi-section cutting device |
-
2018
- 2018-01-29 CN CN201820143258.0U patent/CN207957256U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114476770A (en) * | 2021-12-20 | 2022-05-13 | 西安航天华阳机电装备有限公司 | Full-automatic multi-section cutting device |
CN114476770B (en) * | 2021-12-20 | 2024-05-14 | 西安航天华阳机电装备有限公司 | Full-automatic multistage cutting device |
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