CN207914909U - The magneto assembling line full-automatic pressing machine of bearing sensing heating - Google Patents

The magneto assembling line full-automatic pressing machine of bearing sensing heating Download PDF

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Publication number
CN207914909U
CN207914909U CN201820322953.3U CN201820322953U CN207914909U CN 207914909 U CN207914909 U CN 207914909U CN 201820322953 U CN201820322953 U CN 201820322953U CN 207914909 U CN207914909 U CN 207914909U
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China
Prior art keywords
bearing
cylinder
rack
sensing heating
automatic pressing
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CN201820322953.3U
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Chinese (zh)
Inventor
陈昭明
陈家乐
章文强
叶霄
黎宏峰
陈剑正
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Zhejiang Julong Automation Equipment Co., Ltd.
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JIANGSU GREAT DRAGON AUTOMATION EQUIPMENT CO Ltd
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Abstract

The utility model is related to a kind of magneto assembling line full-automatic pressing machines of bearing sensing heating.It includes rack, vibratory feeding device and heater water cooling plant;The rack is equipped with straight line module, and the sliding block of straight line module is coupled by the first vertically arranged cylinder with bearing pallet, and bearing pallet is equipped with close to switch;The sliding block is driven by servo motor by synchronous belt;Conveyer belt, heater, bearing pushing in device and the first cylinder jacking apparatus of the mobile route arrangement along bearing pallet are additionally provided in the rack;The initiating terminal of the conveyer belt connects with the discharge port of the vibratory feeding device, and the end of the conveyer belt is equipped with bearing retention device;The heater is connect with the heater water cooling plant;The full-automatic pressing machine of magneto assembling line bearing sensing heating of the utility model can be automatically performed the entire process that bearing enters axis, improve production efficiency, while also reducing production cost.

Description

The magneto assembling line full-automatic pressing machine of bearing sensing heating
Technical field
The utility model is related to the mechanical equipment of magneto assembly, more particularly to a kind of magneto assembling line With the full-automatic pressing machine of bearing sensing heating.
Background technology
In recent years, fast with power electronic technique, microelectric technique, New-type electric machine control theory and rare earth permanent-magnetic material Speed development, permasyn morot are rapidly promoted and applied.Compared with traditional electric excitation synchronous motor, permanent magnet synchronous electric Equipment is lossy less, efficient, power savings clear advantage.Permasyn morot provides excitation with permanent magnet, makes electronic Machine structure is relatively simple, reduces processing and assembly costs, and eliminates the collector ring and brush to easily go wrong, improves electricity Motivation reliability of operation;Again because improving the efficiency and power density of motor without excitation loss without exciting current, Thus it is to study in recent years more and applied a kind of more and more extensive motor in every field.
It is the procedure in magneto assembling process by bearing indentation shaft.To improve production efficiency, this field needs Want the full-automatic pressing machine of bearing sensing heating of a suitable magneto assembling line.
Utility model content
The purpose of the utility model is to provide a kind of magneto assembling lines automatically to be pressed with bearing sensing heating Enter machine.The full-automatic pressing machine of magneto assembling line bearing sensing heating of the utility model can be automatically performed bearing The entire process for entering axis, improves production efficiency, while also reducing production cost.
The technical solution of the utility model:The magneto assembling line full-automatic pressing machine of bearing sensing heating, packet Including rack, vibratory feeding device and heater water cooling plant;The rack is equipped with straight line module, and the sliding block of straight line module passes through The first vertically arranged cylinder couples with bearing pallet, and bearing pallet is equipped with close to switch;The sliding block is led to by servo motor Cross synchronous belt driving;The conveyer belt, heater, bearing push-in of the mobile route arrangement along bearing pallet are additionally provided in the rack Device and the first cylinder jacking apparatus;The initiating terminal of the conveyer belt connects with the discharge port of the vibratory feeding device, described The end of conveyer belt is equipped with bearing retention device;The heater is connect with the heater water cooling plant;The bearing push-in Device includes switching mechanism, and driving switching mechanism does the overturning drive device of rotary movement;The switching mechanism include with The returning face plate pedestal that rack can be slided by guide rail connection along rack level, and can be with respect to the overturning that returning face plate pedestal rotates Plate;The returning face plate pedestal is connect with horizontally disposed second cylinder;The returning face plate is equipped with bearing holder;Described first Jacking apparatus is located at the lower section of the switching mechanism;Corresponding with bearing pushing in device, the rack is equipped with rotor fixed position block, turns The lower section of sub- locating piece is equipped with the second cylinder jacking apparatus;First cylinder, servo motor, bearing retention device, second Cylinder, the first cylinder jacking apparatus, the second cylinder jacking apparatus, assembly line stopper and overturning drive device are controlled by PLC Device controls;It is described to be electrically connected close to switch and PLC controller.
Compared with prior art, the magneto assembling line of the utility model is automatically pressed into bearing sensing heating Machine is reasonable in design, and under the control of PLC controller, energy auto-alignment, which is held, is heated and be pressed into shaft, then by motor Rotor puts back to assembly line, and whole process is participated in without artificial, and high degree of automation improves production efficiency, while reducing life Produce cost.
Scheme as an optimization, the magneto assembling line above-mentioned full-automatic pressing machine of bearing sensing heating are described Overturning drive device includes the torsion shaft by key connection with the returning face plate, and be fixedly connected with the returning face plate pedestal Guide sleeve and third cylinder;The torsion shaft is equipped with gear, and guide sleeve passes through sliding pair with the rack driven by third cylinder Connection, wheel and rack engagement;The third cylinder is controlled by the PLC controller;The returning face plate pedestal is equipped with overturning Locating part and oil buffer.Experiments have shown that the structure has easy to control, the high advantage of reliability.
Scheme as an optimization, the magneto assembling line above-mentioned full-automatic pressing machine of bearing sensing heating are described Bearing retention device includes block piece and the 4th cylinder for driving block piece, and the 4th cylinder is controlled by the PLC controller. Bearing of the bearing retention device on preventing conveyer belt is fallen, and above structure has compact-sized, the high advantage of reliability.
Scheme as an optimization, magneto assembling line above-mentioned is in the full-automatic pressing machine of bearing sensing heating, institute It includes the grip slipper for having ladder endoporus to state bearing holder;The grip slipper is equipped with multiple macropores along the ladder endoporus Circumferentially distributed ball screw.At this point, bearing directly heads into bearing holder by the first cylinder jacking apparatus, then by bulb spiral shell Nail clip mandrel is held, and completes clamping, and process is simple, is conducive to improve production efficiency, and structure is easily fabricated, be conducive to control at This.
Further, magneto assembling line above-mentioned is in the full-automatic pressing machine of bearing sensing heating, the rack It is equipped with bearing anti-drop device;The bearing anti-drop device includes the mounting plate being fixed on the rack, and mounting plate is equipped with Two movable parts of clamping jaw cylinder, clamping jaw cylinder are respectively provided with an axial block piece;Accordingly, the grip slipper is equipped with a pair of of slot Mouthful, two axial block pieces can be respectively out of, two notches are inserted into the ladder endoporus aperture.After bearing enters axis, need axis Clamper is held to pull open, above-mentioned axial direction block piece can prevent rotor from moving axially during pulling open bearing holder, To improve the reliability of equipment, ensure production efficiency.
Further, magneto assembling line above-mentioned is in the full-automatic pressing machine of bearing sensing heating, the axis It is equipped with notch cuttype through hole in an axial direction to the insertion end of block piece, the stretching from the aperture of notch cuttype through hole is equipped in notch cuttype through hole The macropore of T-type block, notch cuttype through hole is equipped with baffle, and holddown spring is equipped between T-type block and baffle;The T-type block The axial face and sagittal plane of extension pass through arc surface transition.Experiments have shown that the structure, which is conducive to axial block piece, is inserted into notch, Axial runout is effectively prevented again, to further increase the reliability of equipment.
Scheme as an optimization, magneto assembling line above-mentioned is in the full-automatic pressing machine of bearing sensing heating, institute It states and is additionally provided in rack for withstanding rotor, during preventing bearing from entering axis, the 5th cylinder that rotor moves axially, the Five cylinders are controlled by the PLC controller.When the structure is for preventing bearing to be inserted into shaft, rotor moves axially, into one Step improves the reliability of equipment, ensures production efficiency.
Description of the drawings
Fig. 1 is the full-automatic pressing machine structural representation of magneto assembling line bearing sensing heating of the utility model Figure;
Fig. 2 is the vertical view of the full-automatic pressing machine of magneto assembling line bearing sensing heating of the utility model Figure;
Fig. 3 is the vertical view of the bearing press-in device of the utility model;
Fig. 4 is the main view of the full-automatic pressing machine of magneto assembling line bearing sensing heating of the utility model Figure;
Fig. 5 is the dimensional structure diagram of the bearing press-in device of the utility model;
Fig. 6 is a working state schematic representation of the bearing press-in device of the utility model;
Fig. 7 is the structural schematic diagram of the second cylinder jacking apparatus of the utility model;
Fig. 8 is the structural schematic diagram of the bearing pallet of the utility model;
Fig. 9 is the structural schematic diagram of the bearing retention device of the utility model;
Figure 10 is the structural schematic diagram of the bearing anti-drop device of the utility model;
Figure 11 is the structural schematic diagram of the bearing block insertion end of the utility model;
Figure 12 is the structural schematic diagram of the T-type block of the utility model;
Figure 13 is the structural schematic diagram of the bearing holder of the utility model;
Figure 14 is the fit structure schematic diagram between bearing anti-drop device, bearing holder and bearing.
Label in attached drawing be:1- racks;2- vibratory feeding devices;3- heater water cooling plants;4- straight line modules, 41- Sliding block;The first cylinders of 5-;6- bearing pallets;7- conveyer belts;8- heaters;9- bearing pushing in device, 91- returning face plate pedestals, 92- Returning face plate, the second cylinders of 93-, 94- bearing holders, 941- grip slippers, 9411- notches, 942- ball screws;95- oil pressure is slow Rush device, 96- torsion shafts, 97- guide sleeves, 98- third cylinders, 99- gears, 910- racks, 911- overturning locating parts;10- is close Switch;11- rotor fixed position blocks;12- the first cylinder jacking apparatus;13- the second cylinder jacking apparatus;14- bearing retention devices, 141- block pieces, the 4th cylinders of 142-;15- servo motors;16-PLC controllers;The 5th cylinders of 17-;18- assembly line stoppers; 19- mounting plates;20- clamping jaw cylinders;21- axial direction block pieces;22-T type blocks, 221- axial faces, 222- sagittal planes, 223- circular arcs Face;23- baffles;24- holddown springs.Specific implementation mode
(embodiment) is further described the utility model with reference to the accompanying drawings and detailed description, but does not make For the foundation limited the utility model.
Referring to Fig. 1 to Fig. 8, the magneto assembling line full-automatic pressing machine of bearing sensing heating of the utility model Including rack 1, vibratory feeding device 2 and heater water cooling plant 3;The rack 1 is equipped with straight line module 4, straight line module 4 Sliding block 41 is coupled by the first vertically arranged cylinder 5 with bearing pallet 6, and bearing pallet 6 is equipped with close to switch 10;The cunning Block 41 passes through synchronous belt driving (having the tooth form with the transmission tooth engagement of synchronous belt on sliding block 41) by servo motor 15;The machine Conveyer belt 7, heater 8, bearing pushing in device 9 and the first cylinder of the mobile route arrangement along bearing pallet 6 are additionally provided on frame 1 Jacking apparatus 12;The initiating terminal of the conveyer belt 7 connects with the discharge port of the vibratory feeding device 2, the end of the conveyer belt 7 End is equipped with bearing retention device 14;The heater 8 is connect with the heater water cooling plant 3;The bearing pushing in device 9 wraps Switching mechanism is included, and driving switching mechanism does the overturning drive device of rotary movement;The switching mechanism includes logical with rack 1 Crossing guide rail connection can be along the returning face plate pedestal 91 of the horizontal sliding of rack 1, and the overturning that can rotate with respect to returning face plate pedestal 91 Plate 92;The returning face plate pedestal 91 is connect with horizontally disposed second cylinder 93;The returning face plate 92 is equipped with bearing holder 94;First jacking apparatus 12 is located at the lower section of the switching mechanism;It is corresponding with bearing pushing in device 9, it is set in the rack 1 There are rotor fixed position block 11, the lower section of rotor fixed position block 11 to be equipped with the second cylinder jacking apparatus 13 and assembly line stopper 18;Institute State the first cylinder 5, servo motor 15, bearing retention device 14, the second cylinder 93, the first cylinder jacking apparatus 12, the second cylinder Jacking apparatus 13, assembly line stopper 18 and overturning drive device are controlled by PLC controller 16;It is described close to switch 10 and PLC controller 16 is electrically connected.
When work:On the one hand, after the rotor on assembly line reaches above the second cylinder jacking apparatus, assembly line blocking Device 18 acts, while the second cylinder jacking apparatus 13 acts, and rotor is lifted and is pressed against on rotor fixed position block 11, waits for axis It holds 25 and enters axis.On the other hand, bearing enters conveyer belt 7 from the discharge port of vibratory feeding device 2, and bearing is delivered to by conveyer belt 7 Pallet 6, bearing 25 are pushed down after entering bearing pallet 6 close to switch 10, and PLC controller 16 receives the signal sent out close to switch 10 Afterwards, control bearing retention device 14 acts, and blocks the bearing on conveyer belt 7, meanwhile, control servomotor 15 drives sliding block 41, So that the bearing pallet 6 for being loaded with bearing 25 is moved to the lower section of the heating tube 81 of heater 8, is raised to bearing by the first cylinder 5 Heating location, after the completion of heating, bearing drops back to former height, and sliding block 4 continues to slide into 12 top of the first cylinder jacking apparatus, by the One cylinder jacking apparatus 12 lifts bearing, and bearing is clamped by bearing holder 94, afterwards turns over driving device driving returning face plate 92 overturning an angle of 90 degrees, then the action of the second cylinder 93, shaft is pressed by bearing.
As a specific embodiment (referring to Fig. 1 to Figure 14):
The overturning drive device includes the torsion shaft 96 by key connection with the returning face plate 92, and with the overturning The guide sleeve 97 and third cylinder 98 that plate pedestal 91 is fixedly connected;The torsion shaft 96 be equipped with gear 99, guide sleeve 97 with by The rack 910 that third cylinder 98 drives is coupled by sliding pair, and gear 99 is engaged with rack 910;The third cylinder 98 is by institute State the control of PLC controller 16;The returning face plate pedestal 91 is equipped with overturning locating part 911 and oil buffer 95.
The bearing retention device 14 include block piece 141 and the 4th cylinder 142 for driving block piece 141, the 4th Cylinder 142 is controlled by the PLC controller 16.
The bearing holder 94 includes the grip slipper 941 for having ladder endoporus;The grip slipper 941 is equipped with multiple edges The circumferentially distributed ball screw 942 of the macropore of the ladder endoporus.The head of ball screw 942 can stretch, the first jacking dress It sets 12 and bearing is pressed directly into bearing holder 94, bearing clamps under the resilient force of ball screw 942.
The rack 1 is equipped with bearing anti-drop device;The bearing anti-drop device includes the peace being fixed in rack 1 Loading board 19, mounting plate 19 are equipped with clamping jaw cylinder 20, and two movable parts of clamping jaw cylinder 20 are respectively provided with an axial block piece 21;It is right Ying Di, the grip slipper 941 are equipped with a pair of of notch 9411, and two axial block pieces 21 can be inserted into from two notches 9411 respectively In the aperture of the ladder endoporus.Referring to Figure 14, after bearing enters axis, need bearing holder 94 and bearing being pulled away from, bearing enters After axis, clamping jaw cylinder 20 acts, and two axial block pieces 21 are inserted into clamping from two notches 9411 on grip slipper 941 respectively In the aperture of the ladder endoporus of seat 941, prevent bearing off-axis.
The insertion end of the axial direction block piece 21 is equipped with notch cuttype through hole in an axial direction, is equipped in notch cuttype through hole logical from step type The macropore of the T-type block 22 stretched out at the aperture in hole, notch cuttype through hole is equipped with baffle 23, between T-type block 22 and baffle 23 Equipped with holddown spring 24;The axial face 221 and sagittal plane 222 of 22 extension of T-type block pass through 223 transition of arc surface.(axis To face 221 refer to towards with the axial identical surface of machine shaft;Sagittal plane 222 refers to towards radially identical with machine shaft Surface)
It is additionally provided in the rack 1 for withstanding rotor, during preventing bearing from entering axis, what rotor moved axially 5th cylinder 17, the 5th cylinder 17 are controlled by the PLC controller 16.Rotor is raised to precalculated position by the second jacking apparatus 13 Afterwards, the 5th cylinder 17 acts, and rotor is withstood, when preventing bearing from entering axis, rotor is moved by axial force, is further increased The reliability of equipment.
The general of the above-mentioned utility model to involved in the application is described and is not answered the description of its specific implementation mode It is not understood as the limitation constituted to the utility model technical solution.Those skilled in the art, can according to disclosure herein With under the premise of without prejudice to involved utility model inscape, to above-mentioned general description or/and specific implementation mode Increased, reduced or combined including the public technology feature in embodiment, formation belongs to its within the application protection domain Its technical solution.

Claims (7)

1. the magneto assembling line full-automatic pressing machine of bearing sensing heating, it is characterised in that:
Including rack (1), vibratory feeding device (2) and heater water cooling plant (3);
The rack (1) is equipped with straight line module (4), and the sliding block (41) of straight line module (4) passes through the first vertically arranged cylinder (5) couple with bearing pallet (6), bearing pallet (6) is equipped with close to switch (10);The sliding block (41) is by servo motor (15) It is driven by synchronous belt;
Conveyer belt (7), heater (8), the bearing of the mobile route arrangement along bearing pallet (6) are additionally provided on the rack (1) Pushing in device (9) and the first cylinder jacking apparatus (12);
The initiating terminal of the conveyer belt (7) connects with the discharge port of the vibratory feeding device (2), the end of the conveyer belt (7) End is equipped with bearing retention device (14);
The heater (8) connect with the heater water cooling plant (3);
The bearing pushing in device (9) includes switching mechanism, and driving switching mechanism does the overturning drive device of rotary movement; The switching mechanism include with rack (1) by guide rail connect can along the returning face plate pedestal (91) of the horizontal sliding of rack (1), and It can be with respect to the returning face plate (92) that returning face plate pedestal (91) rotate;The returning face plate pedestal (91) and horizontally disposed second cylinder (93) it connects;The returning face plate (92) is equipped with bearing holder (94);
The first cylinder jacking apparatus (12) is located at the lower section of the switching mechanism;
Corresponding with bearing pushing in device (9), the rack (1) is equipped with rotor fixed position block (11), under rotor fixed position block (11) Side is equipped with the second cylinder jacking apparatus (13) and assembly line stopper (18);
First cylinder (5), servo motor (15), bearing retention device (14), the second cylinder (93), the first cylinder jacking dress (12), the second cylinder jacking apparatus (13), assembly line stopper (18) and overturning drive device is set to be controlled by PLC controller (16) System;It is described to be electrically connected close to switch (10) and PLC controller (16).
2. the magneto assembling line according to claim 1 full-automatic pressing machine of bearing sensing heating, feature It is:The overturning drive device includes the torsion shaft (96) by key connection with the returning face plate (92), and is turned over described The guide sleeve (97) and third cylinder (98) that flap pedestal (91) is fixedly connected;The torsion shaft (96) is equipped with gear (99), Guide sleeve (97) is coupled with the rack (910) driven by third cylinder (98) by sliding pair, and gear (99) is nibbled with rack (910) It closes;The third cylinder (98) is controlled by the PLC controller (16);The returning face plate pedestal (91) is equipped with overturning locating part (911) and oil buffer (95).
3. the magneto assembling line according to claim 1 full-automatic pressing machine of bearing sensing heating, feature It is:The bearing retention device (14) includes block piece (141) and the 4th cylinder (142) for driving block piece (141), 4th cylinder (142) is controlled by the PLC controller (16).
4. the magneto assembling line according to claim 1,2 or 3 full-automatic pressing machine of bearing sensing heating, It is characterized in that:The bearing holder (94) includes the grip slipper (941) for having ladder endoporus;It is set on the grip slipper (941) The ball screw (942) for having multiple macropores along the ladder endoporus circumferentially distributed.
5. the magneto assembling line according to claim 4 full-automatic pressing machine of bearing sensing heating, feature It is:The rack (1) is equipped with bearing anti-drop device;The bearing anti-drop device includes being fixed in rack (1) Mounting plate (19), mounting plate (19) are equipped with clamping jaw cylinder (20), and two movable parts of clamping jaw cylinder (20) are respectively provided with an axis To block piece (21);Accordingly, the grip slipper (941) is equipped with a pair of of notch (9411), and two axial block pieces (21) can divide It is not inserted into the aperture of the ladder endoporus from two notches (9411).
6. the magneto assembling line according to claim 5 full-automatic pressing machine of bearing sensing heating, feature It is:The insertion end of the axial direction block piece (21) is equipped with notch cuttype through hole in an axial direction, is equipped in notch cuttype through hole logical from step type The macropore of the T-type block (22) stretched out at the aperture in hole, notch cuttype through hole is equipped with baffle (23), T-type block (22) and baffle (23) holddown spring (24) is equipped between;The axial face (221) and sagittal plane (222) of T-type block (22) extension pass through Arc surface (223) transition.
7. the magneto assembling line according to claim 1,2 or 3 full-automatic pressing machine of bearing sensing heating, It is characterized in that:It is additionally provided on the rack (1) for withstanding rotor, during preventing bearing from entering axis, axial move occurs for rotor The 5th dynamic cylinder (17), the 5th cylinder (17) are controlled by the PLC controller (16).
CN201820322953.3U 2018-03-09 2018-03-09 The magneto assembling line full-automatic pressing machine of bearing sensing heating Active CN207914909U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820322953.3U CN207914909U (en) 2018-03-09 2018-03-09 The magneto assembling line full-automatic pressing machine of bearing sensing heating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820322953.3U CN207914909U (en) 2018-03-09 2018-03-09 The magneto assembling line full-automatic pressing machine of bearing sensing heating

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108480914A (en) * 2018-03-09 2018-09-04 浙江巨龙自动化设备有限公司 The magneto assembling line full-automatic pressing machine of bearing sensing heating

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108480914A (en) * 2018-03-09 2018-09-04 浙江巨龙自动化设备有限公司 The magneto assembling line full-automatic pressing machine of bearing sensing heating
CN108480914B (en) * 2018-03-09 2024-03-22 浙江巨龙自动化设备股份有限公司 Bearing induction heating full-automatic press-in machine for permanent magnet motor assembly line

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Address after: 317100 Julong Science Park, Shatianyang Development Zone, Taizhou City, Zhejiang Province

Patentee after: Zhejiang Julong Automation Equipment Co., Ltd.

Address before: 317100 Julong Science Park, Shatianyang Development Zone, Taizhou City, Zhejiang Province

Patentee before: Jiangsu Great Dragon Automation Equipment Co., Ltd.

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