CN207895272U - A kind of cigarette unit is used in line automatic detecting, analytical equipment - Google Patents
A kind of cigarette unit is used in line automatic detecting, analytical equipment Download PDFInfo
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- CN207895272U CN207895272U CN201820091616.8U CN201820091616U CN207895272U CN 207895272 U CN207895272 U CN 207895272U CN 201820091616 U CN201820091616 U CN 201820091616U CN 207895272 U CN207895272 U CN 207895272U
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Abstract
The utility model discloses a kind of cigarette units to be used in line automatic detecting, analytical equipment, including multiple temperature sensors, multiple vibrating sensors, multiple sub- wireless communication modules, sub-processor, main wireless communication module, central processing unit, server and terminal；Multiple temperature sensors, multiple vibrating sensors be fixedly installed on respectively at temperature detecting point and vibration detection point at, and pass through the input terminal that corresponding sub- wireless communication module connects sub-processor respectively；The output end of sub-processor connects central processing unit by main wireless communication module, and central processing unit is connected with server, and server is connected with terminal.The utility model can acquire motor interior temperature in real time, and acquire the oscillation intensity signal of vibration detection point on motor or transmission mechanism comprehensively in real time, and temperature signal to acquisition and oscillation intensity signal carry out analyzing processing and storage, it is time saving and energy saving convenient for analysis.
Description
Technical field
It is automatic used in line that the utility model is related to cigarette machine detection device technology fields more particularly to a kind of cigarette unit
Point inspection, analytical equipment.
Background technology
Cigarette unit includes rolling up and connecting machine and packing machine, is the equipment for producing cigarette, and the normal operation of the equipment is to ensure cigarette
The key of branch production efficiency.Therefore, the plant maintenance of cigarette unit and the maintenance link that always tobacco factory attaches great importance to.It is common
Plant maintenance and maintenance measure be the regular maintenance shut-downs of professional and maintenance.Regular maintenance is to ensure production of machinery quality,
Machine service life, the important means of continuous production efficiency, but since regular maintenance needs to occupy mass production time, outfit
A large amount of professional technicians, so the waste of existence time resource and human resources, and when periodic maintenance, fault detect not enough and
When, therefore maintenance specific aim is poor.
Currently, tobacco enterprise has introduced man-hour manually hand-held point procuratorial organ formula, rule of thumb, the motor interior in cigarette unit
Set multiple temperature detecting points, on the motor in cigarette unit and transmission mechanism on fixed position be temperature detecting point and
Vibration detection point periodically carries out fixed point monitoring to temperature detecting point and vibration detection point, the temperature data that is obtained according to detection and
Vibration data can prejudge equipment fault hidden danger, and make corresponding exclusion in time to a certain extent, be carried to equipment fault maintenance
For certain auxiliary, but man-hour manually hand-held point examines the subjective quality dependent on maintenance personal, and regular visit still has the time
The waste of resource and human resources；The inspection of man-hour manually hand-held point can only obtain partial data when machine operation, can not assess machine and open
State during stopping；Some specific positions in motor interior or drive mechanism, due to mechanical structure, manual operation it is inconvenient or
It can not detect completely.
Utility model content
The purpose of this utility model is to provide a kind of cigarette unit and is used in line automatic detecting, analytical equipment, can adopt in real time
Collect motor internal temperature, and acquire the oscillation intensity signal of vibration detection point on motor or transmission mechanism comprehensively in real time,
And temperature signal to acquisition and oscillation intensity signal carry out analyzing processing and storage, it is time saving and energy saving convenient for analysis.
The technical solution adopted in the utility model is：
A kind of cigarette unit is used in line automatic detecting, analytical equipment, including is used to acquire cigarette unit motor interior temperature
Spend multiple temperature sensors, the multiple vibrating sensings for acquiring cigarette unit motor and transmission mechanism vibration signal of signal
Device, with temperature sensor and vibrating sensor correspondingly sub- wireless communication module, for converging multiple temperature signals and more
The sub-processor of a vibration signal, main wireless communication module, central processing unit, server and terminal；
Multiple temperature sensors are fixedly installed on respectively at motor interior temperature detecting point, described multiple to shake
Dynamic sensor is fixedly installed on respectively at the vibration detection point on motor and transmission mechanism, multiple temperature sensors and multiple is shaken
Dynamic sensor connects the input terminal of sub-processor by corresponding sub- wireless communication module respectively, and the output end of sub-processor passes through
Main wireless communication module connects central processing unit, and central processing unit is connected with server, and server is connected with terminal.
The temperature sensor is platinum resistance detecting head, the platinum resistance detecting head and motor interior temperature detection
Point is in contact.
The cigarette unit is used in line automatic detecting, analytical equipment, further includes vibrating sensor mounting portion, vibrating sensing
Device is fixedly connected by vibrating sensor mounting portion with the vibration detection point on motor or transmission mechanism.
The vibrating sensor mounting portion is magnet base, and the magnet base is fixedly connected with vibrating sensor, and magnetic force
Seat is adsorbed at the vibration detection point on motor or transmission mechanism.
The vibrating sensor mounting portion is studs, and described studs one end is fixedly connected with motor or biography
Vibration detection point on motivation structure, the other end are fixedly connected with vibrating sensor.
The vibrating sensor mounting portion is AB glue, and the vibrating sensor is adhered to motor or biography by AB glue
At vibration detection point on motivation structure.
Temperature sensor, and the vibration inspection on motor or transmission mechanism is arranged in motor interior in the utility model
Vibrating sensor is arranged in measuring point so that and the not examined position limitation of detection process can easily detect the temperature of motor interior,
And the case where vibration detection point detected is manually difficult on motor or drive mechanism, it can obtain in machine shutdown process
Temperature and vibration data, help more accurately to judge, find failure, compensate for the deficiency of artificial offline point inspection；And pass through
Sub- wireless communication module, sub-processor and main wireless communication module are by temperature signal and oscillation intensity signal transmission to central processing
In device, real-time analyzing processing is carried out, analytic process does not depend on the subjective factors such as personnel, determined completely by objective data, more may be used
It leans on；Temperature and oscillation intensity are stored in server, more timely for the judgement of failure convenient for inquiry, more acurrate；Reduction need not
The regular visit wanted, saves human resources and time resource.
Description of the drawings
Fig. 1 is the schematic block circuit diagram of the utility model.
Specific implementation mode
As shown in Figure 1, the utility model includes multiple temperature for acquiring cigarette unit motor interior temperature signal
Sensor（Temperature sensor 1, temperature sensor 2 ... temperature sensor n）, for acquiring cigarette unit motor and driver
Multiple vibrating sensors of structure vibration signal（Vibrating sensor 1, vibrating sensor 2 ... vibrating sensor m）With temperature sensing
Device and vibrating sensor wireless communication module, the son for converging multiple temperature signals and multiple vibration signals correspondingly
Processor, main wireless communication module, central processing unit, server and terminal；
Multiple temperature sensors are fixedly installed on respectively at motor interior temperature detecting point, described multiple to shake
Dynamic sensor is fixedly installed on respectively at the vibration detection point on motor and transmission mechanism, multiple temperature sensors and multiple is shaken
Dynamic sensor connects the input terminal of sub-processor by corresponding sub- wireless communication module respectively, and the output end of sub-processor passes through
Main wireless communication module connects central processing unit, and central processing unit is connected with server, and server is connected with terminal.
The course of work of the utility model is as follows：During cigarette unit operation and start and stop, multiple temperature sensors
With multiple vibrating sensors the temperature signal of corresponding temperature detecting point and shaking for vibration detection point are acquired by certain frequency respectively
Fatigue resistance signal is examined compared to existing man-hour manually hand-held point, can collect motor interior temperature signal, and electric motor or
The oscillation intensity signal that some are not easy the position acquired on drive mechanism；By corresponding sub- wireless communication module by the temperature of acquisition
Spend in signal and oscillation intensity signal transmission to sub-processor, sub-processor by after temperature signal and oscillation intensity signal gathering,
By main wireless communication module by all temperature signals and oscillation intensity signal transmission to central processing unit, central processing unit
Temperature signal and oscillation intensity signal are converted into temperature value and oscillation intensity value, and with the temperature of the setting in central processing unit
Whether value and oscillation intensity value are made comparisons, judge temperature value and oscillation intensity value in normal range (NR).
Central processing unit by temperature value, oscillation intensity value and with judgement result be transmitted in server, server by its
It stores, staff can check temperature value, oscillation intensity value and judgement as a result, checking cigarette unit using terminal remote
Instantaneous operating conditions prejudge equipment fault hidden danger, and make corresponding failure eliminating measure in time, are carried to cigarette unit Breakdown Maintenance
For effectively assisting.
The temperature sensor is platinum resistance detecting head, the platinum resistance detecting head and motor interior temperature detection
Point is in contact.The temperature-measuring range of platinum resistance detecting head is wide, and precision is high, simple in structure.
The cigarette unit is used in line automatic detecting, analytical equipment, further includes vibrating sensor mounting portion, vibrating sensing
Device is fixedly connected by vibrating sensor mounting portion with the vibration detection point on motor or transmission mechanism.
Since the position of the vibration detection point on motor or transmission mechanism is different, so need to be according to actual conditions using not
Same vibrating sensor mounting portion.
When vibration detection point is located at levelling bench position, and can be sucked by magnet at vibration detection point, described shakes
Dynamic sensor mount is magnet base, and the magnet base is fixedly connected with vibrating sensor, and magnet base be adsorbed in motor or
At vibration detection point on transmission mechanism.It is convenient and efficient using magnet base installation vibrating sensor, without to motor or transmission
Mechanism drills or increase bolt can fix vibrating sensor, and the position of vibrating sensor can be adjusted flexibly according to actual demand
It sets.
It is located at magnet base in vibration detection point and pacifies the non-horizontal platform that cannot securely install, and vibration detection point has drilling
When condition, the vibrating sensor mounting portion is studs, and described studs one end is fixedly connected with motor or biography
Vibration detection point on motivation structure, the other end are fixedly connected with vibrating sensor.Magnet base installation is more suitable for vibration detection point
In levelling bench position, and installation position allows for adsorption magnet, has limitation.Studs installation connection is very firm
Gu therefore, being suitable for magnet base installs illusive non-horizontal platform, and installation site has the vibration detection point of borehole conditions
Place loosens for anti-studs, using screw thread glue by studs and mounting hole adhesive seal.
Vibration detection point be located at magnet base installation cannot firm installation and when not allowing the position of auger shell pit, it is described
Vibrating sensor mounting portion is AB glue, and the vibrating sensor is adhered to the vibration on motor or transmission mechanism by AB glue
At test point.AB glue bonding is suitable for magnet base and installs at vibration detection point that is not firm and not allowing screw thread to install, further
The perfect installation method of vibrating sensor, magnet base absorption, stud are spirally connected and AB glue is bonded three kinds of methods and cooperates,
Vibrating sensor is mounted at the various vibration detection points of cigarette unit comprehensively, to acquire cigarette unit comprehensively
Oscillation intensity data, it is more accurate to the state analysis of cigarette unit.
Temperature sensor, and the vibration inspection on motor or transmission mechanism is arranged in motor interior in the utility model
Vibrating sensor is arranged in measuring point so that and the not examined position limitation of detection process can easily detect the temperature of motor interior,
And the case where vibration detection point detected is manually difficult on motor or drive mechanism, it can obtain in machine shutdown process
Temperature and vibration data, help more accurately to judge, find failure, compensate for the deficiency of artificial offline point inspection；And pass through
Sub- wireless communication module, sub-processor and main wireless communication module are by temperature signal and oscillation intensity signal transmission to central processing
In device, real-time analyzing processing is carried out, analytic process does not depend on the subjective factors such as personnel, determined completely by objective data, more may be used
It leans on；Temperature and oscillation intensity are stored in server, more timely for the judgement of failure convenient for inquiry, more acurrate；Reduction need not
The regular visit wanted, saves manpower and materials.
Claims (6)
1. a kind of cigarette unit is used in line automatic detecting, analytical equipment, it is characterised in that：It is electronic including being used to acquire cigarette unit
Multiple temperature sensors of machine interior temperature signal, for acquiring the multiple of cigarette unit motor and transmission mechanism vibration signal
Vibrating sensor, with temperature sensor and vibrating sensor correspondingly sub- wireless communication module, for converging multiple temperature
The sub-processor of signal and multiple vibration signals, main wireless communication module, central processing unit, server and terminal；
Multiple temperature sensors are fixedly installed on respectively at motor interior temperature detecting point, and multiple vibrations pass
Sensor is fixedly installed on respectively at the vibration detection point on motor and transmission mechanism, and multiple temperature sensors and multiple vibrations pass
Sensor connects the input terminal of sub-processor by corresponding sub- wireless communication module respectively, and the output end of sub-processor passes through main nothing
Line communication module connects central processing unit, and central processing unit is connected with server, and server is connected with terminal.
2. cigarette unit according to claim 1 is used in line automatic detecting, analytical equipment, it is characterised in that：The temperature
Degree sensor is platinum resistance detecting head, and the platinum resistance detecting head is in contact with motor interior temperature detecting point.
3. cigarette unit according to claim 1 or 2 is used in line automatic detecting, analytical equipment, it is characterised in that：Further include
Vibrating sensor mounting portion, vibrating sensor pass through the vibration detection on vibrating sensor mounting portion and motor or transmission mechanism
Point is fixedly connected.
4. cigarette unit according to claim 3 is used in line automatic detecting, analytical equipment, it is characterised in that：Described shakes
Dynamic sensor mount is magnet base, and the magnet base is fixedly connected with vibrating sensor, and magnet base be adsorbed in motor or
At vibration detection point on transmission mechanism.
5. cigarette unit according to claim 3 is used in line automatic detecting, analytical equipment, it is characterised in that：Described shakes
Dynamic sensor mount is studs, and described studs one end is fixedly connected with the inspection of the vibration on motor or transmission mechanism
Measuring point, the other end are fixedly connected with vibrating sensor.
6. cigarette unit according to claim 3 is used in line automatic detecting, analytical equipment, it is characterised in that：Described shakes
Dynamic sensor mount is AB glue, and the vibrating sensor is adhered to the vibration on motor or transmission mechanism by AB glue and examines
At measuring point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820091616.8U CN207895272U (en) | 2018-01-19 | 2018-01-19 | A kind of cigarette unit is used in line automatic detecting, analytical equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820091616.8U CN207895272U (en) | 2018-01-19 | 2018-01-19 | A kind of cigarette unit is used in line automatic detecting, analytical equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207895272U true CN207895272U (en) | 2018-09-21 |
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ID=63545243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820091616.8U Active CN207895272U (en) | 2018-01-19 | 2018-01-19 | A kind of cigarette unit is used in line automatic detecting, analytical equipment |
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| Country | Link |
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| CN (1) | CN207895272U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113418730A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online monitoring method for operating state of cigarette making machine |
| CN113418731A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online fault diagnosis method for cigarette making machine set |
| CN113418558A (en) * | 2021-06-22 | 2021-09-21 | 河南中烟工业有限责任公司 | Appearance is examined with portable point of power equipment in cigarette factory |
-
2018
- 2018-01-19 CN CN201820091616.8U patent/CN207895272U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113418730A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online monitoring method for operating state of cigarette making machine |
| CN113418731A (en) * | 2021-06-21 | 2021-09-21 | 河南中烟工业有限责任公司 | Online fault diagnosis method for cigarette making machine set |
| CN113418558A (en) * | 2021-06-22 | 2021-09-21 | 河南中烟工业有限责任公司 | Appearance is examined with portable point of power equipment in cigarette factory |
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