CN207882239U - A kind of detection of furnace atmosphere and air interchanger - Google Patents

A kind of detection of furnace atmosphere and air interchanger Download PDF

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Publication number
CN207882239U
CN207882239U CN201820278107.6U CN201820278107U CN207882239U CN 207882239 U CN207882239 U CN 207882239U CN 201820278107 U CN201820278107 U CN 201820278107U CN 207882239 U CN207882239 U CN 207882239U
Authority
CN
China
Prior art keywords
baker
air
wind turbine
furnace atmosphere
hot air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820278107.6U
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Chinese (zh)
Inventor
韩宏亮
韩永祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangmen Jiang Tong Electroplating Co Ltd
Original Assignee
Jiangmen Jiang Tong Electroplating Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangmen Jiang Tong Electroplating Co Ltd filed Critical Jiangmen Jiang Tong Electroplating Co Ltd
Priority to CN201820278107.6U priority Critical patent/CN207882239U/en
Application granted granted Critical
Publication of CN207882239U publication Critical patent/CN207882239U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of detection of furnace atmosphere and air interchangers, including baker, the Electropolating hangers for loading component to be dried are equipped in the baker, the detection lug of periodic replacement is installed on the Electropolating hangers, it is connected with discharge duct above the baker, the discharge duct is equipped with drain tap, it is connected with wind turbine heat-exchanger rig below the baker, the wind turbine heat-exchanger rig connects admission line, the admission line is equipped with air intake valve, hot air reflow pipeline is connected between the admission line and discharge duct, the hot air reflow pipeline is equipped with hot air reflow valve.The utility model can carry out ventilation processing before appearance detection discovery is bad, to which bad order, Improving The Quality of Products be greatly decreased.

Description

A kind of detection of furnace atmosphere and air interchanger
Technical field
The utility model is related to furnace technology fields, more particularly to a kind of detection of furnace atmosphere and air interchanger.
Background technology
In galvanizing technique, through Zincing passivation, treated that workpiece needs is sent into baker and does drying and processing, so that passivating film Aging simultaneously further increases corrosion resistance.Hot gas is sent into baker by baker wind turbine, and the heat absorption of workpiece generating surface moisture evaporation is hot at this time Air themperature declines but remains above room temperature.Be mixed with the hot-air of vapor further through pipeline return to wind turbine and after the heating again into Enter baker.The lasting interior cycle of hot-air can substantially reduce heat loss and reduce energy consumption.But workpiece needs to be loaded in hanger Upper to enter baker, hanger position can keep the liquid of a small amount of preceding processing procedure, and there are blind holes and crack for many workpiece in addition, also easy to carry Residual liquid medicine enters baker.Liquid evaporates when baking, causes furnace air band to be corrosive, lasting interior cycle can cause to corrode Property aggravate, and ultimately cause baking after workpiece abnormal appearance, generate defective products.Existing processing mode is to increase product after toasting Visual examination finds that the bad line that stops immediately is taken a breath, production capacity is caused to waste.
Utility model content
In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide a kind of detection of furnace atmosphere and ventilation dresses It sets.
The utility model is technical solution used by solving the problems, such as it:
A kind of detection of furnace atmosphere and air interchanger, including baker are equipped with for loading component to be dried in the baker Electropolating hangers, the detection lug of periodic replacement is installed on the Electropolating hangers, is connected with discharge duct above the baker, institute State discharge duct and be equipped with drain tap, be connected with wind turbine heat-exchanger rig below the baker, the wind turbine heat-exchanger rig connect into Feed channel, the admission line are equipped with air intake valve, hot air reflow pipe are connected between the admission line and discharge duct Road, the hot air reflow pipeline are equipped with hot air reflow valve.
Further, the baker is equipped with interior circulation pattern and ventilatory pattern, and when baker is in interior circulation pattern, heat is empty Gas return valve is opened, and drain tap and air intake valve are closed;When baker is in ventilatory pattern, hot air reflow valve closes It closes, drain tap and air intake valve are opened.
Further, the detection lug is the standard film by the processing of zinc-plated plus bright blue passivation.
Further, the wind turbine heat-exchanger rig converts steam thermal energy to air heat energy and is sent in baker.
Further, the baker inner wall is equipped with insulating layer.
Further, the baker is equipped with the temperature sensor for monitoring baker internal temperature.
Further, the wind turbine heat-exchanger rig be equipped with PLC controller, frequency converter, wind turbine, the temperature sensor with PLC controller is electrically connected, the rotating speed that the PLC controller passes through Frequency Converter Control wind turbine.
The utility model has the beneficial effects that:A kind of detection of furnace atmosphere and air interchanger that the utility model uses, draw Enter detection lug to be detected the air in baker, when detecting that atmospheric corrosion influences workpiece quality, by using row The break-make of air valve, air intake valve and hot air reflow valve come realize dry furnace air interior cycle and ventilation switching, this Sample can carry out ventilation processing before appearance detection discovery is bad, to which bad order, Improving The Quality of Products be greatly decreased.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model;
Figure label:1- bakers;2- Electropolating hangers;3- detection lugs;4- discharge ducts;5- drain taps;6- wind Machine heat-exchanger rig;7- admission lines;8- air intake valves;9- hot air reflow pipelines;10- hot air reflow valves.
Specific implementation mode
The utility model is described in further detail with example below in conjunction with the accompanying drawings.
As shown in Figure 1, the utility model provides a kind of detection of furnace atmosphere and air interchanger, including baker 1, in baker 1 Equipped with the Electropolating hangers 2 for loading component to be dried, the detection lug 3 of periodic replacement is installed on Electropolating hangers 2, on baker 1 Side is connected with discharge duct 4, and discharge duct 4 is equipped with drain tap 5, and 1 lower section of baker is connected with wind turbine heat-exchanger rig 6, and wind turbine changes Thermal 6 connects admission line 7, and admission line 7 is equipped with air intake valve 8, heat is connected between admission line 7 and discharge duct 4 Air return pipeline 9, hot air reflow pipeline 9 are equipped with hot air reflow valve 10.
In the present embodiment, baker 1 is equipped with interior circulation pattern and ventilatory pattern, and when baker 1 is in interior circulation pattern, heat is empty Gas return valve 10 is opened, and drain tap 5 and air intake valve 8 are closed, discharge duct 4, hot air reflow pipeline 9 and air inlet at this time Pipeline 7 forms air return plenum;When baker 1 is in ventilatory pattern, hot air reflow valve 10 is closed, 5 He of drain tap Air intake valve 8 is opened, and hot air reflow pipeline 9 is blocked at this time, and air can be discharged from discharge duct 4 in baker 1, and fresh Air can enter from admission line 7 to be added in baker 1, to realize ventilation.
Detection lug 3 is by the standard film of zinc-plated plus bright blue passivation processing, and such standard film is equivalent to through at Zincing passivation Workpiece after reason is used as that workpiece is replaced to carry out appearance quality detection.
Wind turbine heat-exchanger rig 6 converts steam thermal energy to air heat energy and is sent in baker 1, to ensure that baker 1 is in The condition of high temperature.
1 inner wall of baker is equipped with insulating layer, to reduce scattering and disappearing for air heat energy, improves the air thermal efficiency.
For the ease of monitoring 1 internal temperature of baker, baker 1 is equipped with temperature sensor.Wind turbine heat-exchanger rig 6 is controlled equipped with PLC Device processed, frequency converter, wind turbine, temperature sensor are electrically connected with PLC controller, and PLC controller passes through Frequency Converter Control wind turbine Rotating speed, to realize the stably and controllable of temperature in baker 1.
When it is implemented, periodically using zinc-plated plus bright blue passivation standard film loaded on hanger, pure water is washed followed by normal The workpiece of production enters the baking of baker 1.Go out that standard film is put under high-power microscope immediately after baker 1 and observe, if finding to exist Yellow spotting then shows that oven atmosphere has deteriorated, and needs to take a breath immediately.When normal work, hot air reflow valve 10 is opened, row Air valve 5 and air intake valve 8 are closed, and air is in interior recurrent state in baker 1 at this time.And works as and detect that air is disliked When change, drain tap 5 is opened successively, closes hot air reflow valve 10, opens air intake valve 8, baker 1 is in ventilation shape at this time State.After the completion of ventilation, drain tap 5 is closed successively, hot air reflow valve 10 is opened, closes air intake valve 8, in baker 1 Air reenters interior recurrent state.
The above, the only preferred embodiment of the utility model, the utility model are not limited to above-mentioned implementation Mode should all belong to the scope of protection of the utility model as long as it reaches the technique effect of the utility model with identical means.

Claims (7)

1. a kind of furnace atmosphere detection and air interchanger, including baker, the baker is interior to be equipped with for loading component to be dried Electropolating hangers, it is characterised in that:The detection lug of periodic replacement, the baker top row of being connected with are installed on the Electropolating hangers Feed channel, the discharge duct are equipped with drain tap, and wind turbine heat-exchanger rig, the wind turbine heat exchange dress are connected with below the baker Connection admission line is set, the admission line is equipped with air intake valve, and hot sky is connected between the admission line and discharge duct Gas reflux line, the hot air reflow pipeline are equipped with hot air reflow valve.
2. a kind of furnace atmosphere detection according to claim 1 and air interchanger, it is characterised in that:The baker is equipped with interior Circulation pattern and ventilatory pattern, when baker is in interior circulation pattern, hot air reflow valve opening, drain tap and intake valve Door is closed;When baker is in ventilatory pattern, hot air reflow valve is closed, and drain tap and air intake valve are opened.
3. a kind of furnace atmosphere detection according to claim 1 and air interchanger, it is characterised in that:The detection lug is warp Cross the standard film of zinc-plated plus bright blue passivation processing.
4. a kind of furnace atmosphere detection according to claim 1 and air interchanger, it is characterised in that:The wind turbine heat exchange dress It sets and converts steam thermal energy to air heat energy and be sent in baker.
5. a kind of furnace atmosphere detection according to claim 1 and air interchanger, it is characterised in that:The baker inner wall is set There is insulating layer.
6. a kind of furnace atmosphere detection according to claim 1 and air interchanger, it is characterised in that:The baker, which is equipped with, to be used In the temperature sensor of monitoring baker internal temperature.
7. a kind of furnace atmosphere detection according to claim 6 and air interchanger, it is characterised in that:The wind turbine heat exchange dress PLC controller, frequency converter, wind turbine are installed, the temperature sensor is electrically connected with PLC controller, and the PLC controller is logical Cross the rotating speed of Frequency Converter Control wind turbine.
CN201820278107.6U 2018-02-27 2018-02-27 A kind of detection of furnace atmosphere and air interchanger Expired - Fee Related CN207882239U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820278107.6U CN207882239U (en) 2018-02-27 2018-02-27 A kind of detection of furnace atmosphere and air interchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820278107.6U CN207882239U (en) 2018-02-27 2018-02-27 A kind of detection of furnace atmosphere and air interchanger

Publications (1)

Publication Number Publication Date
CN207882239U true CN207882239U (en) 2018-09-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820278107.6U Expired - Fee Related CN207882239U (en) 2018-02-27 2018-02-27 A kind of detection of furnace atmosphere and air interchanger

Country Status (1)

Country Link
CN (1) CN207882239U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111286590A (en) * 2020-02-23 2020-06-16 邓博辉 Metal surface heat treatment device with self-diagnosis function and treatment method
CN114684503A (en) * 2022-04-21 2022-07-01 陈瑞霞 Rice seed storage device and use method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111286590A (en) * 2020-02-23 2020-06-16 邓博辉 Metal surface heat treatment device with self-diagnosis function and treatment method
CN111286590B (en) * 2020-02-23 2021-08-10 翰贝摩尔表面技术(江苏)有限公司 Metal surface heat treatment device with self-diagnosis function and treatment method
CN114684503A (en) * 2022-04-21 2022-07-01 陈瑞霞 Rice seed storage device and use method thereof

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Granted publication date: 20180918