CN207877125U - A kind of control system of wireless remote control tower crane - Google Patents

A kind of control system of wireless remote control tower crane Download PDF

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Publication number
CN207877125U
CN207877125U CN201721919105.2U CN201721919105U CN207877125U CN 207877125 U CN207877125 U CN 207877125U CN 201721919105 U CN201721919105 U CN 201721919105U CN 207877125 U CN207877125 U CN 207877125U
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China
Prior art keywords
control system
tower crane
control
luffing
wireless remote
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CN201721919105.2U
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***
衣磊
郭鹏
刘文芳
周晨光
吕明
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Xuzhou Construction Machinery Group Co Ltd XCMG
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Xuzhou Construction Machinery Group Co Ltd XCMG
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Abstract

A kind of control system of wireless remote control tower crane, the system include:Tower crane control system and local manipulation device, safety monitoring system and the wireless remote-control system being attached thereto;The tower crane control system includes control device and the lift controlling system, rotary control system and the luffing control system that are attached thereto;Lift controlling system is for controlling tower crane lifting job run;Rotary control system is for controlling tower crane revolution job run;Luffing control system is for controlling tower crane luffing job run;The wireless remote-control system is made of radio input device, surface display equipment and wireless output device, is used for remote control reception control command, and control command is sent to control device.The utility model independently controls tower crane operation operation using local manipulation device and terrestrial wireless remote control system, and ensures that operation tower crane can only be carried out with one of which control mode in the same time.

Description

A kind of control system of wireless remote control tower crane
Technical field
The utility model is related to tower crane technical fields, and in particular to a kind of control system of wireless remote control tower crane.
Background technology
Tower crane control mode generally comprises the control of the drivers' cab joint action table on tower or wireless remote control controls two kinds of control modes. Joint action table control mode, it is necessary to driver and ground signal commander's work, manipulate tower crane and carry out lifting work.This operator Formula requires driver and the cooperation of signal command work close, acts in agreement, and otherwise coordination is easy to cause operation error, thing occurs Therefore;And sight is unclear, bad environments or driver's blind zone position can not carry out lifting operation.
Wireless remote control control mode can complete lifting work on ground by a people, avoid driver and signal command work Combination miss leads to that there is a situation where accidents;Driver need not be confined in drivers' cab, can freely be walked about, and optimum position is selected Operation is carried out, the case where unclear sight, bad environments or driver's blind zone position can not carry out operation is avoided.But it is conventional Wireless remote control control mode can only carry out tower crane operation and control, can not show key parameter, the state of tower crane work, driver can only It is operated by visual observation, safety is not high.
Existing wireless remote control control mode can realize the basic function wirelessly manipulated to tower crane, but not by wireless remote control system System, safety monitoring system and tower crane control system are integrated, and do not have information and data sharing functionality so that wireless remote control control Under mode processed, operating personnel can not obtain tower crane running parameter and warning information.Therefore have the shortcomings that following:
1. under wireless remote control pattern, can not show that job parameter, operator are only capable of carrying out operation, safety by visual observation Difference, precision be not high;
2. manipulation is remotely controlled manipulation control circuit with terrestrial wireless and cannot be interlocked on tower, it is disorderly to be easy to cause operating system Disorderly.
Invention content
Insufficient according to prior art, the utility model provides a kind of control system of wireless remote control tower crane, using local Manipulation device and terrestrial wireless remote control system independently control tower crane operation operation, and ensuring can only be with wherein in the same time A kind of control mode carries out operation tower crane.
The utility model is realized by following technical scheme:
A kind of control system of wireless remote control tower crane, the system include:Tower crane control system and the local behaviour being attached thereto Vertical device, safety monitoring system and wireless remote-control system;
The tower crane control system includes:
Control device, for receiving safety monitoring system tower crane operation parameter information and local manipulation device, wireless remote control The job run of system controls information, and sends out control command control tower crane lifting, revolution, luffing operation;
Lift controlling system is connected with the control device, for controlling tower crane lifting job run;
Rotary control system is connected with the control device, and job run is turned round for controlling tower crane;And
Luffing control system is connected with the control device, for controlling tower crane luffing job run;
The wireless remote-control system is made of radio input device, surface display equipment and wireless output device, for distant Control receives control command, and control command is sent to control device.
Preferably, the lift controlling system includes raising driving device, hoisting motor, hoisting drum and plays hanging Hook;Described liter of driving device is connected with hoisting motor, and the hoisting motor is connected with hoisting drum again, as the dynamic of hoisting drum Power source;The raising suspension hook is wrapped in by raising wiring train in hoisting drum, and raising is driven with the rotation of hoisting drum The lifting of suspension hook.
Preferably, the lift controlling system further includes lifting speed reducing, the hoisting motor and lifting speed reducing phase Even, the lifting speed reducing is connected with hoisting drum again.
Preferably, the lift controlling system further includes amplitude variation trolley I, the raising wiring train and amplitude variation trolley I It is connected, the amplitude variation trolley I is connected with raising suspension hook again.
Preferably, the lift controlling system further includes hoist brake, and the raising driving device is braked with raising Device is connected, and the hoist brake is connected with hoisting motor again.
Preferably, the rotary control system includes device for revolving and driving, turning motor and rotary reducer;Described time Rotary driving device is connected with turning motor, and the turning motor is connected with rotary reducer again.
Preferably, the rotary control system further includes trainstop, the device for revolving and driving and rotary braking Device is connected, and the trainstop is connected with turning motor again.
Preferably, the luffing control system includes that luffing driving device, luffing motor, amplitude-change speed reducer and luffing are small Vehicle II;The luffing driving device is connected with luffing motor, and the luffing motor is connected with amplitude-change speed reducer again, and the luffing is small Vehicle II is connected with amplitude-change speed reducer.
Preferably, the luffing control system further includes luffing brake, and the luffing driving device is braked with luffing Device is connected, and the luffing brake is connected with amplitude-change speed reducer again.
Preferably, the safety monitoring system is examined by safety display device, monitoring host computer, Weight detecting device, torque Survey device, amplitude detecting device, height detecting device, angle of revolution detection device, wind speed detection device composition.
The utility model advantageous effect:
1. the utility model independently controls tower crane operation operation using local manipulation device and wireless remote-control system, And ensure the same time only have it is a kind of just can mode it is effective, while data sharing and interaction are realized by the system integration, by operation Parameter is shown to display device, and personal observations' tower crane operation information easy to operation improves the safety of wireless remote control operation.
2. the utility model proposes two kinds of operation modes of local/remote control, the two can freely, handoff-security.In conjunction with this Ground/straighforward operation mode selection switch and control device, can it is convenient, fast, safe local operation and wireless remote control it Between carry out free switching.
3. the utility model proposes the shared of tower crane operation parameter and fault message and interacting, and it is respectively displayed on tower In safety monitoring system display device and in wireless remote control display device, it is conveniently operated personal observations' tower crane operation parameter and failure Processing.
Description of the drawings
Fig. 1 is the tower crane control block diagram of the utility model wireless remote control control;
Fig. 2 is lift control circuit diagram;
Fig. 3 is revolution electric operation control circuit figure;
Fig. 4 is luffing electric operation control circuit figure;
Fig. 5 is local operating circuit figure;
Fig. 6 is radio input device circuit diagram;
Fig. 7 is wireless defeated place's device circuit figure.
Specific implementation mode
Below in conjunction with attached drawing, the utility model is further described by specific embodiment.
As shown in Figures 1 to 7, a kind of control system of wireless remote control tower crane, the system include:Tower crane control system and with Connected local manipulation device 1, safety monitoring system 2 and wireless remote-control system 3.
Tower crane control system includes control device 5, lift controlling system, rotary control system and luffing control system;Its Middle control device 5 is for receiving 2 tower crane operation parameter information of safety monitoring system and local manipulation device 1, wireless remote-control system 3 Job run control information, and send out control command control tower crane lifting, revolution, luffing operation;Lift controlling system and control Device 5 processed is connected, for controlling tower crane lifting job run;Rotary control system is connected with control device 5, for controlling tower crane Turn round job run;Luffing control system is connected with control device 5, for controlling tower crane luffing job run.
Wireless remote-control system 3 is made of radio input device, surface display equipment and wireless output device, is connect for being remotely controlled Control command is received, and control command is sent to control device.
Safety monitoring system 2 is examined by safety display device, monitoring host computer, Weight detecting device, moment measuring device, amplitude Survey device, height detecting device, angle of revolution detection device, wind speed detection device composition.
Wherein safety display device is for showing tower crane operation parameter and fault alarm information;Monitoring host computer is used for receiving area The detection information of safety monitoring system is managed, and sends out security alarm information and security control information;Weight detecting device detects Lift heavy weight;Moment measuring device is for detecting work torque;Amplitude detecting device is for detecting work range;Height detection fills It sets for detecting working depth;Angle of revolution detection device is for detecting angle of revolution;Wind speed detection device is for detecting wind speed.
Further scheme:
Lift controlling system includes raising driving device 41, hoisting motor 42, hoisting drum 44 and raising suspension hook 47;It rises Driving device 41 is connected with hoisting motor 42, and hoisting motor 42 is connected with hoisting drum 44 again, the power as hoisting drum 44 Source;Raising suspension hook 47 is wrapped in by raising wiring train 45 in hoisting drum 44, as the rotation of hoisting drum 44 drives The lifting of hanging hook 47.
Rotary control system includes device for revolving and driving 61, turning motor 62 and rotary reducer 63;Device for revolving and driving 61 are connected with turning motor 62, and turning motor 62 is connected with rotary reducer 63 again.
Luffing control system includes luffing driving device 71, luffing motor 72, amplitude-change speed reducer 73 and amplitude variation trolley II 74; Luffing driving device 71 is connected with luffing motor 72, and luffing motor 72 is connected with amplitude-change speed reducer 73 again, amplitude variation trolley II 74 with Amplitude-change speed reducer 73 is connected.
Further scheme:
Lift controlling system further includes lifting speed reducing 43, and hoisting motor 42 is connected with lifting speed reducing 43, and raising is slowed down Machine 43 is connected with hoisting drum 44 again.
Lift controlling system further includes amplitude variation trolley I 46, and raising wiring train 45 is connected with amplitude variation trolley I 46, and luffing is small Vehicle I 46 is connected with raising suspension hook 47 again.
Lift controlling system further includes hoist brake 48, and the raising driving device 41 is connected with hoist brake 48, Hoist brake 48 is connected with hoisting motor 42 again.
Rotary control system further includes trainstop 64, and device for revolving and driving 61 is connected with trainstop 64, revolution Brake 64 is connected with turning motor 62 again.
Luffing control system further includes luffing brake 75, and luffing driving device 71 is connected with luffing brake 75, luffing Brake 75 is connected with amplitude-change speed reducer 73 again.
Utility model works process:
When controlling tower crane operation operation using local manipulation device 1, local/straighforward operation mode selection switch is rotated Control device 5 to local operation pattern, tower crane control system forbids ground remote control system operatio to control tower crane according to this information Operation only allows local manipulation device 1 to control tower crane operation and runs, while local manipulation device 1 obtains safety prison by bus The tower crane operation parameter information that control system 2 is sent, while safety monitoring system 2 receives the fault alarm that tower crane control system is sent Information, and tower crane operation parameter information and fault alarm information are shown on the desplay apparatus, convenient working personal observations' tower crane Job parameter and troubleshooting.
When controlling tower crane operation operation using wireless remote-control system 3, local/straighforward operation mode selection switch is rotated Control device 5 to straighforward operation pattern, tower crane control system forbids control device on tower to control tower crane operation according to this information Operation only allows terrestrial wireless remote control system 3 to control tower crane operation and runs, while wireless remote-control system 3 is obtained by bus and pacified The fault alarm information that the tower crane operation parameter information and tower crane control system that full monitoring system 2 is sent are sent, and tower crane is made Industry parameter information and fault alarm information are shown in the display device of remote control system, and ground handling operator is facilitated to observe tower crane operation Parameter and troubleshooting.
Although with reference to the application is exemplary embodiment described, it is to be understood that, term used be explanation and it is exemplary, Term and not restrictive.Due to spirit or essence that the application can be embodied in a variety of forms without departing from invention, institute Should be appreciated that above-described embodiment is not limited to any details above-mentioned, and spirit and model defined by appended claims The whole variations and remodeling widely explained, therefore fallen into claim or its equivalent scope in enclosing all should be accompanying right and want It asks and is covered.

Claims (10)

1. a kind of control system of wireless remote control tower crane, it is characterised in that:The system includes:It tower crane control system and is attached thereto Local manipulation device(1), safety monitoring system(2)And wireless remote-control system(3);
The tower crane control system includes:
Control device(5), for receiving safety monitoring system(2)Tower crane operation parameter information and local manipulation device(1), it is wireless Remote control system(3)Job run control information, and send out control command control tower crane lifting, revolution, luffing operation;
Lift controlling system, with the control device(5)It is connected, for controlling tower crane lifting job run;
Rotary control system, with the control device(5)It is connected, job run is turned round for controlling tower crane;And
Luffing control system, with the control device(5)It is connected, for controlling tower crane luffing job run;
The wireless remote-control system(3)It is made of radio input device, surface display equipment and wireless output device, for being remotely controlled Control command is received, and control command is sent to control device.
2. a kind of control system of wireless remote control tower crane according to claim 1, it is characterised in that:It is described
Lift controlling system includes raising driving device(41), hoisting motor(42), hoisting drum(44)And raising suspension hook (47);
Described liter of driving device(41)With hoisting motor(42)It is connected, the hoisting motor(42)And and hoisting drum(44)Phase Even, as hoisting drum(44)Power source;The raising suspension hook(47)Pass through raising wiring train(45)It is wrapped in raising volume Cylinder(44)In, with hoisting drum(44)Rotation drive raising suspension hook(47)Lifting.
3. a kind of control system of wireless remote control tower crane according to claim 2, it is characterised in that:The lift control system System further includes lifting speed reducing(43), the hoisting motor(42)With lifting speed reducing(43)It is connected, the lifting speed reducing (43)And and hoisting drum(44)It is connected.
4. a kind of control system of wireless remote control tower crane according to claim 2, it is characterised in that:The lift control system System further includes amplitude variation trolley I(46), the raising wiring train(45)With amplitude variation trolley I(46)It is connected, the amplitude variation trolley I (46)And and raising suspension hook(47)It is connected.
5. a kind of control system of wireless remote control tower crane according to claim 2, it is characterised in that:The lift control system System further includes hoist brake(48), the raising driving device(41)With hoist brake(48)It is connected, the raising braking Device(48)And and hoisting motor(42)It is connected.
6. a kind of control system of wireless remote control tower crane according to claim 1, it is characterised in that:Revolution control system System includes device for revolving and driving(61), turning motor(62)And rotary reducer(63);
The device for revolving and driving(61)With turning motor(62)It is connected, the turning motor(62)And and rotary reducer(63) It is connected.
7. a kind of control system of wireless remote control tower crane according to claim 6, it is characterised in that:Revolution control system System further includes trainstop(64), the device for revolving and driving(61)With trainstop(64)It is connected, the rotary braking Device(64)And and turning motor(62)It is connected.
8. a kind of control system of wireless remote control tower crane according to claim 1, it is characterised in that:Luffing control system System includes luffing driving device(71), luffing motor(72), amplitude-change speed reducer(73)With amplitude variation trolley II(74);
The luffing driving device(71)With luffing motor(72)It is connected, the luffing motor(72)And and amplitude-change speed reducer(73) It is connected, the amplitude variation trolley II(74)With amplitude-change speed reducer(73)It is connected.
9. a kind of control system of wireless remote control tower crane according to claim 8, it is characterised in that:Luffing control system System further includes luffing brake(75), the luffing driving device(71)With luffing brake(75)It is connected, the luffing braking Device(75)And and amplitude-change speed reducer(73)It is connected.
10. a kind of control system of wireless remote control tower crane according to claim 1, it is characterised in that:The security monitoring System(2)It is examined by safety display device, monitoring host computer, Weight detecting device, moment measuring device, amplitude detecting device, height Survey device, angle of revolution detection device, wind speed detection device composition.
CN201721919105.2U 2017-12-29 2017-12-29 A kind of control system of wireless remote control tower crane Active CN207877125U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110342404A (en) * 2019-07-16 2019-10-18 浙江省建设机械集团有限公司 A kind of remote control device and its control method based on building industrialization derrick crane
CN111817613A (en) * 2020-07-10 2020-10-23 义乌恒邦建筑智能科技有限公司 Tower crane frequency conversion device based on CAN bus and communication method
CN111813085A (en) * 2020-07-10 2020-10-23 义乌恒邦建筑智能科技有限公司 Tower crane frequency conversion module identification device and method
CN112173973A (en) * 2020-09-30 2021-01-05 程霖锋 Tower crane remote real-time operation system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110342404A (en) * 2019-07-16 2019-10-18 浙江省建设机械集团有限公司 A kind of remote control device and its control method based on building industrialization derrick crane
CN111817613A (en) * 2020-07-10 2020-10-23 义乌恒邦建筑智能科技有限公司 Tower crane frequency conversion device based on CAN bus and communication method
CN111813085A (en) * 2020-07-10 2020-10-23 义乌恒邦建筑智能科技有限公司 Tower crane frequency conversion module identification device and method
CN111813085B (en) * 2020-07-10 2024-04-26 浙江恒邦电气科技有限公司 Tower crane frequency conversion module identification device and method
CN111817613B (en) * 2020-07-10 2024-07-05 义乌恒邦建筑智能科技有限公司 Tower crane frequency conversion device based on CAN bus and communication method
CN112173973A (en) * 2020-09-30 2021-01-05 程霖锋 Tower crane remote real-time operation system

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