CN207824164U - A kind of vacuum pipe clamp automatic soldering device - Google Patents
A kind of vacuum pipe clamp automatic soldering device Download PDFInfo
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- CN207824164U CN207824164U CN201820165491.9U CN201820165491U CN207824164U CN 207824164 U CN207824164 U CN 207824164U CN 201820165491 U CN201820165491 U CN 201820165491U CN 207824164 U CN207824164 U CN 207824164U
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- cylinder
- getter
- clamp
- card
- vacuum pipe
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Abstract
The utility model proposes a kind of vacuum pipe clamp automatic soldering devices, including rotary table, the rotary table be equipped with it is several put card card slot, be equipped with successively around rotary table and indulge to card device, put lateral card device, spot welding clamp device, put getter device, spot welding getter device, getter apparatus for bending, reserved station and card taking blanking device.The utility model solves the problems, such as human weld's vacuum pipe clamp：It realizes vacuum pipe clamp automatic welding, improves production efficiency；Without human weld, post recruitment is optimized, improves production efficiency；It avoids manual work and causes product quality problem.
Description
Technical field
The utility model is related to solar energy vacuum tube productions, particularly relate to a kind of vacuum pipe clamp automatic soldering device.
Background technology
It is that the clamp being welded is checked card to the tail end of vacuum tube outer tube wall that vacuum tube, which produces a procedure therein,
Then vacuum tube inner tube is assembled in outer tube through tail end again, at this moment clamp plays a support to inner and outer pipes tail end and fixes
Effect；It is welded with getter on clamp, need to be exactly vacuum tube tail end by the roasting process that disappears when on vacuum tube to baling line
Getter is heated by the roasting induction coil that disappears, and the pre- thermal evaporation of magnesium barium medicament in getter absorbs the residual gas in vacuum tube, carries
The vacuum degree of high-vacuum tube reaches the product quality for promoting vacuum tube.
Vacuum tube production vacuum pipe clamp used, needs clamp piece and getter semi-finished product to carry out welding processing, first wants
It takes two clamp pieces, vertical pile to carry out spot welding in central point, then take a getter, getter tail is welded on two
Clamp piece central point, then getter bending, getter is in the central point of two clamps, and vacuum pipe clamp completes.Mesh
Before, above-mentioned vacuum pipe clamp, which welds, in industry is also maintained at artificial card taking welding, and labor intensity is big, lost labor, production efficiency
Low, manually easily causing clamp desoldering influences product quality.
Utility model content
The utility model proposes a kind of vacuum pipe clamp automatic soldering device, solves vacuum pipe clamp people in the prior art
Work welding efficiency is low, ropy problem.
What the technical solution of the utility model was realized in：A kind of vacuum pipe clamp automatic soldering device, including rotation
Workbench, the rotary table put card card slot equipped with several, are equipped with and indulge to clamping successively around rotary table
It sets, puts lateral card device, spot welding clamp device, put getter device, spot welding getter device, getter apparatus for bending, reserve
Station and card taking blanking device.
It is described put card card slot include it is criss-cross put clamp film trap and middle part put getter slot.
Described indulging to card device includes the longitudinal material storage mechanism being fixedly mounted, longitudinal blanking cylinder and longitudinal feeding
Cylinder, longitudinal material storage mechanism is interior to be equipped with clamp piece, and longitudinal blanking cylinder and longitudinal feeding cylinder coordinate with clamp piece.
The lateral card device of putting includes the lateral material storage mechanism being fixedly mounted, lateral blanking cylinder and lateral feeding
Cylinder, lateral material storage mechanism is interior to be equipped with clamp piece, and lateral blanking cylinder and lateral feeding cylinder coordinate with clamp piece.
The spot welding clamp device includes the clamp point welding cylinder being fixedly mounted and clamp electric resistance welding, clamp electric resistance welding peace
On clamp point welding cylinder, clamp electric resistance welding coordinates with clamp piece.
Getter material storage mechanism, getter material toggling cylinder, the getter feeding cylinder putting getter device and include
With getter blanking cylinder, getter material storage mechanism is interior to be equipped with getter, getter material storage mechanism, getter material toggling cylinder and suction
Gas agent blanking cylinder is fixedly mounted, getter feeding cylinder be mounted on getter blanking cylinder on, getter material toggling cylinder and
Getter feeding cylinder coordinates with getter.
The spot welding getter device includes the getter point welding cylinder being fixedly mounted and getter electric resistance welding, getter
Electric resistance welding is mounted on getter point welding cylinder, and getter electric resistance welding coordinates with getter.
The getter apparatus for bending includes the lower air cylinder being fixedly mounted, ejection cylinder and bending cylinder, is pushed
Cylinder, ejection cylinder and bending cylinder coordinate with getter.
The card taking blanking device includes displacement cylinder, card taking cylinder, grabs treibgas cylinder and blanking groove, and displacement cylinder is under
Hopper is fixedly mounted, and card taking cylinder is mounted on displacement cylinder, grabs treibgas cylinder on card taking cylinder mountain, grabs treibgas cylinder under
Hopper coordinates with vacuum pipe clamp.
The utility model has advantageous effect below：On the basis of traditional artificial clamp welds, human weld is blocked
The action of son is decomposed：Manually take longitudinal clamp, lateral clamp, artificial spot welding, manually take getter, be put in clamp center,
Artificial spot welding, artificial bending getter, are realized to acting to be decomposed above with apparatus.It is artificial only need every time to
Clamp piece and getter are put in material storage mechanism, each station of vacuum pipe clamp robot welding system energy acts, connects by beat simultaneously
Continuous continuous welding clamp.
Using PLC, human-computer interface control, rotary table is artificial reducing using its stepping station of Serve Motor Control
Clamp automatic welding production production capacity beat can be agreed with while operation, raising the degree of automation.The plant automation degree is high,
It need to only be clicked in operation interface and reset operation, only need a people that clamp piece and getter timing are added in material storage mechanism, vacuum
Pipe clamp robot welding system will complete automatic clamp by beat and weld.
In conclusion the utility model solves the problems, such as human weld's vacuum pipe clamp：Realize that vacuum pipe clamp is automatic
Welding, improves production efficiency；Without human weld, post recruitment is optimized, improves production efficiency；Manual work is avoided to make
At product quality problem.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other drawings may also be obtained based on these drawings.
FIG. 1 is a schematic structural view of the utility model.
Fig. 2 is the utility model vacuum tube clamp structures schematic diagram.
Fig. 3 is that the utility model is indulged to card device structural schematic diagram.
Fig. 4 is that the utility model puts lateral card device structural schematic diagram.
Fig. 5 is the utility model spot welding clamp device structural schematic diagram.
Fig. 6 is that the utility model puts getter device structural schematic diagram.
Fig. 7 is the utility model spot welding getter device structural schematic diagram.
Fig. 8 is the utility model getter apparatus for bending structural schematic diagram.
Fig. 9 is the utility model card taking blanking device structural schematic diagram.
In figure：1- rotary tables, 2- vacuum pipe clamps, 3- are indulged to card device, and 4- puts lateral card device, 5- spot welding cards
Sub-device, 6- put getter device, and 7- spot welding getter devices, 8- getter apparatus for bending, 9- reserves station, under 10- card takings
Expect that device, 11- put card card slot, 21- clamp pieces, 22- getters, the longitudinal directions 31- material storage mechanism, the longitudinal directions 32- blanking cylinder, 33- is vertical
To feeding cylinder, 41- transverse direction material storage mechanisms, 42- transverse direction blanking cylinders, 43- transverse direction feeding cylinders, 51- clamp point welding cylinders,
52- clamp electric resistance weldings, 61- getter material storage mechanisms, 62- getter material toggling cylinders, 63- getter feeding cylinders, 64- getters
Blanking cylinder, 71- getter point welding cylinders, 72- getter electric resistance weldings, 81- lower air cylinders, 82- eject cylinder, 83- bending gas
Cylinder, 101- shift cylinder, 102- card taking cylinders, and 103- grabs treibgas cylinder, 104- blanking grooves.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not under the premise of making the creative labor
The every other embodiment obtained, shall fall within the protection scope of the present invention.
As shown in figs 1-9, a kind of vacuum pipe clamp automatic soldering device, including rotary table 1, the rotary work
Platform 1 be equipped with it is several put card card slot 11, be equipped with successively around rotary table 1 indulge to card device 3, put lateral card device 4,
Spot welding clamp device 5 is put under getter device 6, spot welding getter device 7, getter apparatus for bending 8, reserved station 9 and card taking
Expect device 10.
It is described put card card slot 11 include it is criss-cross put clamp film trap and middle part put getter slot.
Described indulge to card device 3 includes the longitudinal material storage mechanism 31 being fixedly mounted, longitudinal blanking cylinder 32 and vertical
To feeding cylinder 33, be equipped with clamp piece 21 in longitudinal material storage mechanism 31, longitudinal blanking cylinder 32 and longitudinal direction feeding cylinder 33 with
Clamp piece 21 coordinates.
The lateral card device 4 of putting includes the lateral material storage mechanism 41 being fixedly mounted, lateral blanking cylinder 42 and cross
To feeding cylinder 43, be equipped with clamp piece 21 in lateral material storage mechanism 41, lateral blanking cylinder 42 and transverse direction feeding cylinder 43 with
Clamp piece 21 coordinates.
The spot welding clamp device 5 includes the clamp point welding cylinder 51 being fixedly mounted and clamp electric resistance welding 52, clamp electricity
Welding resistance 52 is mounted on clamp point welding cylinder 51, and clamp electric resistance welding 52 coordinates with clamp piece 21.
It is described to put the getter material storage mechanism 61, getter material toggling cylinder 62, getter feeding that getter device 6 includes
Cylinder 63 and getter blanking cylinder 64, getter material storage mechanism 61 is interior to be equipped with getter 22, getter material storage mechanism 61, air-breathing
Agent material toggling cylinder 62 and getter blanking cylinder 64 are fixedly mounted, and getter feeding cylinder 63 is mounted on getter blanking cylinder
On 64, getter material toggling cylinder 62 and getter feeding cylinder 63 coordinate with getter 22.
The spot welding getter device 7 includes the getter point welding cylinder 71 and getter electric resistance welding 72 of fixed installation,
Getter electric resistance welding 72 is mounted on getter point welding cylinder 71, and getter electric resistance welding 72 coordinates with getter 22.
The getter apparatus for bending 8 includes the lower air cylinder 81 being fixedly mounted, ejection cylinder 82 and bending cylinder
83, lower air cylinder 81, ejection cylinder 82 and bending cylinder 83 coordinate with getter 22.
The card taking blanking device 10 includes displacement cylinder 101, card taking cylinder 102, grabs treibgas cylinder 103 and blanking groove
104, it shifts cylinder 101 and blanking groove 104 is fixedly mounted, card taking cylinder 102 is mounted on displacement cylinder 101, grabs treibgas cylinder 103
On 102 mountain of card taking cylinder, grabs treibgas cylinder 103 and blanking groove 104 and coordinate with vacuum pipe clamp 2.
Operation principle describes：A kind of vacuum pipe clamp robot welding system, including rotary table, rotary table are first-class
Dividing has eight stations to put card card slot, and rotary table is rotated by beat gap, and the rotation of card card slot is put in drive, and the first station is self-indulgent
To card device, second station is to put lateral clamp device, and 3rd station is spot welding clamp device, and the 4th station is to put getter dress
It sets, the 5th station is spot welding getter device, and the 6th station is getter apparatus for bending, and the 7th station is to reserve station, the 8th
Station is the sub- blanking device of card taking, each puts card card slot and is operated under each station successively, is finally completed vacuum pipe clamp 2
Making.
Indulging to card-type device for first station includes longitudinal material storage mechanism, for storing several clamp pieces, and is ensured
Clamp piece proper alignment according to the service condition of clamp, continuously adds clamp piece to longitudinal material storage mechanism in use,
Due to having certain arc-shaped transition to both sides among clamp piece, thus two clamp pieces be arranged together centre can there are gap,
The arm of longitudinal blanking cylinder is located at the lower section of longitudinal material storage mechanism, holds up the clamp piece of longitudinal material storage mechanism, longitudinal feeding gas
The arm of cylinder is stretched outside in the gap between two clamp pieces of bottom, when longitudinal blanking cylinder arm is retracted, nethermost clamp
Piece, which drops into, to be put in card card slot, and then longitudinal blanking cylinder arm stretches out, and the arm of longitudinal feeding cylinder is retracted, longitudinal storing
Clamp piece within the organization will be fallen on longitudinal blanking cylinder arm, and then longitudinal feeding cylinder stretches out two clamp pieces of bottom
Between gap in, it is reciprocal with this.
The transverse card device of putting of second station includes lateral material storage mechanism, for storing several clamp pieces, and is ensured
Clamp piece proper alignment according to the service condition of clamp, continuously adds clamp piece to lateral material storage mechanism in use,
Due to having certain arc-shaped transition to both sides among clamp piece, thus two clamp pieces be arranged together centre can there are gap,
The arm of lateral blanking cylinder is located at the lower section of lateral material storage mechanism, holds up the clamp piece of lateral material storage mechanism, lateral feeding gas
The arm of cylinder is stretched outside in the gap between two clamp pieces of bottom, when lateral blanking cylinder arm is retracted, nethermost clamp
Piece, which drops into, to be put in card card slot, and then lateral blanking cylinder arm stretches out, and the arm of lateral feeding cylinder is retracted, lateral storing
Clamp piece within the organization will be fallen on lateral blanking cylinder arm, and then lateral feeding cylinder stretches out two clamp pieces of bottom
Between gap in, it is reciprocal with this.
The spot welding clamp device of 3rd station includes clamp point welding cylinder, and the plumb joint for clamp electric resistance welding rises up and down
Drop, clamp electric resistance welding between two clamp pieces for welding.
The getter device of putting of 4th station includes getter material storage mechanism, for storing getter, getter storage machine
Structure is according to the diameter of getter and the structure design of tail, it is therefore an objective to ensure that getter energy proper alignment, spacing are consistent, freely
It falls, material toggling cylinder is by the fixed tail by upper next group of getter, to ensure the getter in getter material storage mechanism
It remains static, at the getter whereabouts of getter feeding cylinder and getter material storage mechanism, there are a getter thickness
Gap fallen under nethermost getter on getter feeding cylinder when getter material toggling cylinder is retracted, then getter is dialled
Expect that cylinder stretches out, by fixing one group of getter tail, the getter in getter material storage mechanism is kept fixed again, air-breathing
Agent blanking cylinder drives and is fallen on close to clamp piece, getter feeding cylinder movement, the air-breathing got under getter feeding cylinder
Agent is fallen in the getter slot by clamp, then getter feeding, blanking cylinder return, and preparation takes next getter.
The spot welding getter device of 5th station includes getter point welding cylinder, for getter Resistance Welding connector
Lower lifting, getter electric resistance welding is for welding getter and clamp.
The getter apparatus for bending of 6th station includes that lower air cylinder, ejection cylinder and bending cylinder, getter are welded
Afterwards, lower air cylinder declines, and down-pressed pole pushes down clamp piece, ensures that clamp piece is fixed, there are one ejections below getter
At this moment cylinder ejects cylinder and rises, the getter to lie low is ejected general 45 degree of angles upwards, then ejects cylinders retract, at this moment
Bending cylinder is pushed ahead, among the getter crimping to clamp piece 45 degree of angles of ejection, then bending cylinders retract, under calm the anger
Cylinder rises, and vacuum pipe clamp enters next station.
The reserved station mechanism without any processing of 7th station, as continuing to employ in advance.
The card taking blanking device of eighth station includes mutually matched displacement cylinder, card taking cylinder and grabs treibgas cylinder, card taking
When, displacement cylinder drives card taking cylinder and grabs the forward movement of treibgas cylinder, and the drive of card taking cylinder is grabbed treibgas cylinder and moved down, and treibgas is grabbed
Cylinder catches vacuum pipe clamp, and the rising of treibgas cylinder is grabbed in then card taking cylinder drive, and displacement cylinder drives card taking cylinder and grabs treibgas cylinder
It moves backward, then vacuum pipe clamp is put into blanking groove by catching device.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection domain within.
Claims (9)
1. a kind of vacuum pipe clamp automatic soldering device, including rotary table（1）, it is characterised in that：The rotary work
Platform（1）Card card slot is put equipped with several（11）, rotary table（1）Around successively be equipped with indulge to card device（3）, put transverse direction
Card device（4）, spot welding clamp device（5）, put getter device（6）, spot welding getter device（7）, getter apparatus for bending
（8）, reserved station（9）With card taking blanking device（10）.
2. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：Described puts card card slot（11）
Including it is criss-cross put clamp film trap and middle part put getter slot.
3. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：Described indulges to card device
（3）Including the longitudinal material storage mechanism being fixedly mounted（31）, longitudinal blanking cylinder（32）With longitudinal feeding cylinder（33）, longitudinal to store up
Expect mechanism（31）It is interior to be equipped with clamp piece（21）, longitudinal blanking cylinder（32）With longitudinal feeding cylinder（33）With clamp piece（21）Match
It closes.
4. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：Described puts lateral card device
（4）Including the lateral material storage mechanism being fixedly mounted（41）, lateral blanking cylinder（42）With lateral feeding cylinder（43）, laterally store up
Expect mechanism（41）It is interior to be equipped with clamp piece（21）, lateral blanking cylinder（42）With lateral feeding cylinder（43）With clamp piece（21）Match
It closes.
5. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：The spot welding clamp device
（5）Clamp point welding cylinder including fixed installation（51）With clamp electric resistance welding（52）, clamp electric resistance welding（52）Mounted on clamp point
Welding cylinder（51）On, clamp electric resistance welding（52）With clamp piece（21）Cooperation.
6. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：Described puts getter device
（6）Including getter material storage mechanism（61）, getter material toggling cylinder（62）, getter feeding cylinder（63）With getter blanking
Cylinder（64）, getter material storage mechanism（61）It is interior to be equipped with getter（22）, getter material storage mechanism（61）, getter material toggling cylinder
（62）With getter blanking cylinder（64）It is fixedly mounted, getter feeding cylinder（63）Mounted on getter blanking cylinder（64）
On, getter material toggling cylinder（62）With getter feeding cylinder（63）And getter（22）Cooperation.
7. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：The spot welding getter dress
It sets（7）Getter point welding cylinder including fixed installation（71）With getter electric resistance welding（72）, getter electric resistance welding（72）Installation
In getter point welding cylinder（71）On, getter electric resistance welding（72）With getter（22）Cooperation.
8. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：The getter bending dress
It sets（8）Including the lower air cylinder being fixedly mounted（81）, ejection cylinder（82）With bending cylinder（83）, lower air cylinder（81）, top
Go out cylinder（82）With bending cylinder（83）And getter（22）Cooperation.
9. vacuum pipe clamp automatic soldering device according to claim 1, it is characterised in that：The card taking blanking device
（10）Including shifting cylinder（101）, card taking cylinder（102）, grab treibgas cylinder（103）And blanking groove（104）, shift cylinder（101）
And blanking groove（104）It is fixedly mounted, card taking cylinder（102）Mounted on displacement cylinder（101）On, grab treibgas cylinder（103）It is mounted on
Card taking cylinder（102）On mountain, treibgas cylinder is grabbed（103）And blanking groove（104）With vacuum pipe clamp（2）Cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820165491.9U CN207824164U (en) | 2018-01-31 | 2018-01-31 | A kind of vacuum pipe clamp automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820165491.9U CN207824164U (en) | 2018-01-31 | 2018-01-31 | A kind of vacuum pipe clamp automatic soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207824164U true CN207824164U (en) | 2018-09-07 |
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ID=63395810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820165491.9U Active CN207824164U (en) | 2018-01-31 | 2018-01-31 | A kind of vacuum pipe clamp automatic soldering device |
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| Country | Link |
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| CN (1) | CN207824164U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109352154A (en) * | 2018-11-06 | 2019-02-19 | 浙江安防职业技术学院 | Stainless steel cup small cup automatic welding equipment |
-
2018
- 2018-01-31 CN CN201820165491.9U patent/CN207824164U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109352154A (en) * | 2018-11-06 | 2019-02-19 | 浙江安防职业技术学院 | Stainless steel cup small cup automatic welding equipment |
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