CN207805599U - A kind of stirred tank reactor of intelligent control - Google Patents
A kind of stirred tank reactor of intelligent control Download PDFInfo
- Publication number
- CN207805599U CN207805599U CN201721431333.5U CN201721431333U CN207805599U CN 207805599 U CN207805599 U CN 207805599U CN 201721431333 U CN201721431333 U CN 201721431333U CN 207805599 U CN207805599 U CN 207805599U
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- Prior art keywords
- shell
- stirred tank
- intelligent control
- tank reactor
- driving motor
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses a kind of stirred tank reactors of intelligent control, including shell, insulating layer, heat exchanger tube, speed reducer, driving motor, PLC controller and exhaust gas processing device, hull outside is wrapped in one layer of heat preservation layer, insulating layer is internally provided with several heat exchanger tubes, the external hot-water line of heat exchanger tube connection, driving motor is connected to agitating shaft by bearing, agitating shaft is provided with paddle and scraper plate, shell upper end is provided with exhaust pipe far from feed inlet side, exhaust pipe is connected with exhaust gas processing device, and shell upper end is equipped with PLC controller far from exhaust gas processing device side；The stirred tank reactor of this kind of intelligent control, pass through exhaust pipe and exhaust gas processing device, effectively the gas that enclosure interior material is volatilized can be filtered, hot water is inputted by heat exchanger tube to heat device, so that device heating is more uniform, the uniformity for improving material reaction is not only increased the uniformity of material mixing by the setting of scraper plate and paddle, also improves the automatical cleaning ability of device.
Description
Technical field
The utility model is related to a kind of stirred tank reactor, more particularly, to a kind of stirred tank reactor of intelligent control,
It is related to field of chemical equipment.
Background technology
Currently, the broad understanding of stirred tank reactor has the container physically or chemically reacted, pass through the structure to container
Design and parameter configuration realize the mixed of the heating of technological requirement, evaporation, cooling and low high speed as reaction kettle performance principle
With function, stirred tank reactor can generally obtain relatively broad utilization in chemical industry, for chemical raw material configuration, stir
Mix, batch mixing plays the role of critical, but during configuring chemical raw material, will produce many chemical exhausts, these are useless
Gas is just disposed in air as without processing, can be caused damages to environment, or even can cause the injures and deaths of personnel；Separately
During external material reaction, reaction mass is easy to be sticked to stirred tank reactor inner wall, be easy to cause material mixing so not
Uniformly, so that stirred tank reactor is difficult to clear up.
Utility model content
The technical problems to be solved in the utility model is that existing stirred tank reactor is overcome to lack emission-control equipment and anti-
It answers material to be easily sticked to the defect on inner wall, a kind of stirred tank reactor of intelligent control is provided, to solve the above problems.
To achieve the above object, the utility model provides the following technical solutions：A kind of stirred tank reactor of intelligent control,
Including shell, insulating layer, heat exchanger tube, speed reducer, driving motor, PLC controller and exhaust gas processing device, the housing bottom is set
There is a discharge port, the housing bottom is equipped with multiple supporting legs, and the hull outside is wrapped in one layer of heat preservation layer, inside the insulating layer
Equipped with several heat exchanger tubes, the external hot-water line of heat exchanger tube connection, the inner walls are equipped with temperature sensor, and the temperature passes
Sensor and PLC controller are electrically connected, and motor cabinet is provided on the upside of the shell, and the motor cabinet upper end is provided with speed reducer,
The speed reducer upper end is provided with driving motor, and the driving motor is connected to agitating shaft, the agitating shaft setting by bearing
There are paddle and scraper plate, the shape of the scraper plate and the shape of inner walls to match and fitted closely with the inner walls,
The shell is provided with feed inlet close to motor cabinet side, and the shell upper end is provided with exhaust pipe far from feed inlet side, institute
It states exhaust pipe one end and is provided with exhaust gas processing device, the shell upper end is equipped with PLC controller far from exhaust gas processing device side,
The PLC controller and driving motor are electrically connected, and the PLC controller is equipped with data processor, and the data processor leans on
Nearly driving motor side is connected to timer.
As a kind of optimal technical scheme of the utility model, the enclosure interior accompanies one layer of sound-proof material.
As a kind of optimal technical scheme of the utility model, the supporting leg bottom is equipped with non-slip mat.
As a kind of optimal technical scheme of the utility model, the discharge port is internally provided with air valve.
As a kind of optimal technical scheme of the utility model, the feed inlet upper end is provided with sealing cover.
As a kind of optimal technical scheme of the utility model, the timer is equipped with alarm.
Compared with prior art, the utility model has the beneficial effects that：The stirred tank reactor of this kind of intelligent control, passes through
The gas that enclosure interior material is volatilized can effectively be filtered, can reach real by exhaust pipe and exhaust gas processing device
Exhaust gas qualified discharge, for environmental protection, qualified discharge plays a positive role, by heat exchanger tube input hot water to device
It is heated so that device heating is more uniform, is conducive to the uniformity for improving material reaction, passes through setting for scraper plate and paddle
The uniformity for not only increasing material mixing is set, the automatical cleaning ability of device is also improved, to alleviate the work of operating personnel
Make intensity, improve production efficiency, is convenient for the reaction of control material by PLC controller so that device is more intelligent, passes through
Insulating layer can carry out a good holding so that the efficiency of heat losses greatly reduces, and passes through to the temperature of enclosure interior
Temperature sensor, convenient for the temperature of control reaction so that reaction temperature is always held in suitable range, by shell
Sound-proof material can effectively reduce generated noise when device operation, can greatly reduce noise pollution.
Description of the drawings
Attached drawing is used to provide a further understanding of the present invention, and a part for constitution instruction, with this practicality
Novel embodiment for explaining the utility model, does not constitute limitations of the present invention together.In the accompanying drawings：
Fig. 1 is a kind of stirred tank reactor structural schematic diagram of intelligent control described in the utility model；
In figure：1, shell；2, insulating layer；3, heat exchanger tube；4, supporting leg；5, non-slip mat；6, discharge port；7, air valve；8, it stirs
Mix axis；9, paddle；10, scraper plate；11, bearing；12, motor cabinet；13, speed reducer；14, driving motor；15, PLC controller；
16, data processor；17, timer；18, exhaust gas processing device；19, exhaust pipe；20, feed inlet；21, temperature sensor.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment is based on the embodiments of the present invention, and those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
Referring to Fig. 1, the utility model provides a kind of technical solution：A kind of stirred tank reactor of intelligent control, including
Shell 1, insulating layer 2, heat exchanger tube 3, speed reducer 13, driving motor 14, PLC controller 15 and exhaust gas processing device 18,1 bottom of shell
Portion is equipped with discharge port 6, and 1 bottom of shell is equipped with multiple supporting legs 4, shell 1 easy to support, and 1 outside of shell is wrapped in one layer of heat preservation layer
2, a good holding can be carried out to the temperature inside shell 1 so that the efficiency of heat losses greatly reduces, insulating layer 2
Several heat exchanger tubes 3 are internally provided with, heat exchanger tube 3 connects external hot-water line so that device heating is more uniform, and heat supply is uniform so that
The reaction of material is more uniform in shell 1, and 1 inner wall of shell is equipped with temperature sensor 21, convenient for the temperature of control reaction so that anti-
Temperature is answered to be always held in suitable range, temperature sensor 21 and PLC controller 15 are electrically connected, and facilitate control reaction temperature
Degree, 1 upside of shell are provided with motor cabinet 12, and effectively driving motor 14 can be fixed for motor cabinet 12 so that fixed form
More securely, 12 upper end of motor cabinet is provided with speed reducer 13, and the torque of driving motor 14 can be greatly enhanced by speed reducer 13,
To increase stirring dynamics, 13 upper end of speed reducer is provided with driving motor 14, and driving motor 14 is connected to stir by bearing 11
The setting of axis 8, bearing 11 so that device is more durable, and agitating shaft 8 is provided with paddle 9 and scraper plate 10, the shape of scraper plate 10
The shape of 1 inner wall of shape and shell matches and is fitted closely with 1 inner wall of shell, not only by the setting of scraper plate 10 and paddle 9
The uniformity for improving material mixing, also improves the automatical cleaning ability of device, to alleviate the working strength of operating personnel,
Improve production efficiency, shell 1 is provided with feed inlet 20 close to 12 side of motor cabinet, feed inlet 20 can be convenient for staff into
Row feeding operation, 1 upper end of shell are provided with exhaust pipe 19 far from 20 side of feed inlet, and 19 one end of exhaust pipe is provided with vent gas treatment
The gas that 1 materials inside of shell is volatilized can be effectively filtered by exhaust gas processing device 18, can be reached by device 18
Real exhaust gas qualified discharge, for environmental protection, qualified discharge plays a positive role, and 1 upper end of shell is far from vent gas treatment
18 side of device is equipped with PLC controller 15, and PLC controller 15 and driving motor 14 are electrically connected, convenient for controlling driving motor 14,
PLC controller 15 is equipped with data processor 16, and data processor 16 passes to PLC controls after being handled the data being collected into
Device 15, PLC controller 15 again control to adjust corresponding equipment, and data processor 16 is connected close to 14 side of driving motor
Timer 17, convenient for the control reaction time.
One layer of sound-proof material is accompanied inside shell 1, sound-proof material can effectively reduce generated noise when device operation, can be big
Big to reduce noise pollution, 4 bottom of supporting leg is equipped with non-slip mat 5, generates sliding in anti-locking apparatus operation process, improve the stabilization of device
Property, discharge port 6 is internally provided with air valve 7, and air valve 7 can control the automation folding of discharge port 6, avoid staff's hand
Dynamic operation, so as to avoid an accident, 20 upper end of feed inlet is provided with sealing cover, can be effectively increased the air-tightness of device.
Concrete principle：In use, material is added to from feed inlet 20 in device, sealing cover is covered, starts driving motor
14, agitating shaft 8 drives paddle 9 and scraper plate 10 to be stirred mixing, the gas that exhaust pipe 19 is volatilized 1 materials inside of shell
It is sent to exhaust gas processing device 18 to be filtered, has reached real exhaust gas qualified discharge, for environmental protection, qualified discharge rises
To positive effect, heat exchanger tube 3 inputs hot water and is heated to device so that device heating is more uniform, is conducive to improve object
Expect the uniformity of reaction, after the completion of reaction, material is exported by discharge port 6.
The stirred tank reactor of this kind of intelligent control can effectively will be in shell by exhaust pipe and exhaust gas processing device
The gas that portion's material is volatilized is filtered, and can reach real exhaust gas qualified discharge, for environmental protection, qualified discharge,
It plays a positive role, inputting hot water by heat exchanger tube heats device so that device heating is more uniform, is conducive to carry
The uniformity of high material reaction, the uniformity of material mixing is not only increased by the setting of scraper plate and paddle, is also improved
The automatical cleaning ability of device improves production efficiency, just by PLC controller to alleviate the working strength of operating personnel
In the reaction of control material so that device is more intelligent, can be good to the temperature of enclosure interior progress one by insulating layer
Good holding so that the efficiency of heat losses greatly reduces, by temperature sensor, convenient for the temperature of control reaction so that anti-
It answers temperature to be always held in suitable range, by the sound-proof material in shell, can effectively reduce produced when device operation
Noise, noise pollution can be greatly reduced.
Finally it should be noted that：The above descriptions are merely preferred embodiments of the present invention, is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it still can be with technical scheme described in the above embodiments is modified, or to which part technical characteristic
Equivalent replacement is carried out, within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on,
It should be included within the scope of protection of this utility model.
Claims (6)
1. a kind of stirred tank reactor of intelligent control, including shell (1), insulating layer (2), heat exchanger tube (3), speed reducer (13),
Driving motor (14), PLC controller (15) and exhaust gas processing device (18), which is characterized in that shell (1) bottom is equipped with out
Material mouth (6), shell (1) bottom are equipped with multiple supporting legs (4), one layer of heat preservation layer (2), institute are wrapped on the outside of the shell (1)
It states insulating layer (2) and is internally provided with several heat exchanger tubes (3), the external hot-water line of heat exchanger tube (3) connection, shell (1) inner wall
Equipped with temperature sensor (21), the temperature sensor (21) and PLC controller (15) are electrically connected, on the upside of the shell (1)
It is provided with motor cabinet (12), motor cabinet (12) upper end is provided with speed reducer (13), and speed reducer (13) upper end is provided with
Driving motor (14), the driving motor (14) are connected to agitating shaft (8) by bearing (11), and the agitating shaft (8) is provided with
Paddle (9) and scraper plate (10), the shape of the scraper plate (10) and the shape of shell (1) inner wall match and with the shell
(1) inner wall fits closely, and the shell (1) is provided with feed inlet (20), shell (1) upper end close to motor cabinet (12) side
Feed inlet (20) side is provided with exhaust pipe (19), described exhaust pipe (19) one end is connected with exhaust gas processing device (18),
Shell (1) upper end far from exhaust gas processing device (18) side be equipped with PLC controller (15), the PLC controller (15) and
Driving motor (14) is electrically connected, and the PLC controller (15) is equipped with data processor (16), and the data processor (16) is leaned on
Nearly driving motor (14) side is connected to timer (17).
2. a kind of stirred tank reactor of intelligent control according to claim 1, which is characterized in that in the shell (1)
Portion accompanies one layer of sound-proof material.
3. a kind of stirred tank reactor of intelligent control according to claim 1, which is characterized in that supporting leg (4) bottom
Portion is equipped with non-slip mat (5).
4. a kind of stirred tank reactor of intelligent control according to claim 1, which is characterized in that the discharge port (6)
It is internally provided with air valve (7).
5. a kind of stirred tank reactor of intelligent control according to claim 1, which is characterized in that the feed inlet (20)
Upper end is provided with sealing cover.
6. a kind of stirred tank reactor of intelligent control according to claim 1, which is characterized in that the timer (17)
Equipped with alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721431333.5U CN207805599U (en) | 2017-10-31 | 2017-10-31 | A kind of stirred tank reactor of intelligent control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721431333.5U CN207805599U (en) | 2017-10-31 | 2017-10-31 | A kind of stirred tank reactor of intelligent control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207805599U true CN207805599U (en) | 2018-09-04 |
Family
ID=63333586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721431333.5U Expired - Fee Related CN207805599U (en) | 2017-10-31 | 2017-10-31 | A kind of stirred tank reactor of intelligent control |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207805599U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433133A (en) * | 2018-11-23 | 2019-03-08 | 衡阳德邦新金生物科技有限公司 | A kind of energy conservation reaction kettle |
-
2017
- 2017-10-31 CN CN201721431333.5U patent/CN207805599U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433133A (en) * | 2018-11-23 | 2019-03-08 | 衡阳德邦新金生物科技有限公司 | A kind of energy conservation reaction kettle |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180904 Termination date: 20181031 |