Utility model content
The purpose of this utility model is to provide a kind of novel large lead acid accumulator pole group automatic board wrapping equipment, for solving
The wrapper sheet process of certainly present battery production uses artificial wrapper sheet, and efficiency is low, and labor intensity is big, and manual labor's demand is big, dust
The problem of polluting environment, endangering related practitioner's health.
Technical solution adopted in the utility model is:A kind of novel large lead acid accumulator pole group automatic board wrapping equipment,
Cylinder, positive/negative plate transfer device and just are arranged including rack, finished product lift and conveyer structure, partition board coiled material discharge mechanism, cathode
Pole arranges cylinder;The finished product lift and conveyer structure is fixedly connected with rack, and the anode arranges cylinder and two cathode arrange
Cylinder is each attached in rack, and anode arranges cylinder and is arranged above the positive elevating mechanism of finished product lift and conveyer structure, described
Cathode arranges cylinder and is arranged in the top of two cathode elevating mechanisms of finished product lift and conveyer structure, the partition board coiled material feeding machine
Structure is fixedly mounted in rack, and the setting of partition board coiled material discharge mechanism is described between anode arranges cylinder and cathode arranges cylinder
Positive/negative plate transfer device is fixed on the rack, and the setting of positive/negative plate transfer device arranges cylinder in anode and cathode arranges cylinder
Rear side.
The beneficial effects of the utility model are:
1. the utility model is simple in structure, takes positive (negative) pole fork to coordinate with compound plate key way using mechanical structure and carry out pair
Positive/negative plate jacking positioning, reach at positioning cylinder again using positioning cylinder push positive/negative plate and positive (negative) pole arrangement cylinder into
Row positioning arranges, and stereoscopic localized, registration is high, and positioning time is fast.
2. the utility model can unreel automatically, cut accurately, partition board volume uses common electric machine blowing, utilizes infrared sensor
It is detected to unreeling size, when reaching certain length, is detected by a sensor rear motor and stops, partition plate cutting machine structure carries out
Partition board is cut, and cycle continuous in this way is carried out from plate is moved, and without shutdown, saving manually constantly goes to put the duplication of labour of partition board,
The time and efforts of aritificial cut-off is saved, production efficiency is improved.
3. the positive and negative pole plate in the utility model wrapper sheet position is implemented in combination with wrapper sheet action with partition board, the required plate of wrapper sheet is logical
Positive and negative polar plate feeding mechanism, partition plate cutting machine structure are crossed, setting partition board sliding slot is conveyed to wrapper sheet position to ensure wrapper sheet speed.
The drawbacks of can preventing traditional wrapper sheet sliding, partition board from can not accurately cover positive and negative pole plate using positive fixed and positioning when wrapper sheet,
To ensure the stability of wrapper sheet quality.
4. the utility model avoids dust polluting environment, the problem of endangering related practitioner's health.
Specific implementation mode
As shown in Fig. 1~Fig. 8, a kind of novel large lead acid accumulator pole group automatic board wrapping equipment, including rack 9, finished product
Lift and conveyer structure 3, partition board coiled material discharge mechanism 4, cathode arrange cylinder 6, positive/negative plate transfer device 7 and anode and arrange cylinder
8;The finished product lift and conveyer structure 3 is fixedly connected by bolt with rack 9, and the anode arranges cylinder 8 and two cathode are whole
Qi-regulating cylinder 6 is each attached in rack 9, and anode arranges cylinder 8 and the positive elevating mechanism 303 in finished product lift and conveyer structure 3 is arranged
Top, the cathode arranges cylinder 6 and is arranged in the top of two cathode elevating mechanisms 305 of finished product lift and conveyer structure 3, described
Partition board coiled material discharge mechanism 4 is fixedly mounted in rack 9, and the setting of partition board coiled material discharge mechanism 4 arranges cylinder 8 and cathode in anode
Between arranging cylinder 6, the positive/negative plate transfer device 7 is bolted in rack 9, and positive/negative plate transfer device 7 is set
It sets and arranges 6 rear side of cylinder 8 and cathode arrangement cylinder in anode.
As shown in Fig. 2, the finished product lift and conveyer structure 3 includes finished product elevating mechanism 301, positive feed mechanism 302, just
308, two pole elevating mechanism 303, finished product output mechanism 304, finished product fork 307, positive fork cathode elevating mechanisms 305, two
A cathode fork 306 and two cathode feed mechanisms 309;The finished product elevating mechanism 301 passes through bolt and 9 lower end of rack middle part
It is fixedly connected, the anode feed mechanism 302 and positive elevating mechanism 303 are fixedly connected by bolt with 9 lower end of rack, institute
It states positive fork 308 to be fixedly connected with positive elevating mechanism 303 by bolt, positive fork 308 is arranged in positive feed mechanism
Above 302 output end, the cathode feed mechanism 309 is fixedly connected by bolt with 9 lower end of rack, described two cathode liters
Descending mechanism 305 and two cathode feed mechanisms 309 are fixedly connected by bolt with 9 lower end of rack, described two cathode forks
306 are corresponded and are respectively fixedly connected with two cathode elevating mechanisms 305 by bolt, and two cathode forks 306 are respectively provided with
Above the output end of corresponding cathode feed mechanism 309, the finished product output mechanism 304 is solid by bolt and 9 lower end of rack
Fixed connection, the setting of finished product output mechanism 304 is between cathode feed mechanism 309 and positive feed mechanism 302, the finished product fork
307 are fixedly connected by bolt with finished product elevating mechanism 301, and the input terminal in finished product output mechanism 304 is arranged in finished product fork 307
Top.
Finished product elevating mechanism 301, positive elevating mechanism 303 and two cathode elevating mechanisms 305 are motor drive chain
The chain of transmission mechanism, chain-drive mechanism is slided up and down by zipper tape movable slider along guide rail, and sliding rail is mounted on crane.
Positive feed mechanism 302, finished product output mechanism 304, cathode feed mechanism 309 are metal plate chain type conveyer.
Finished product lift and conveyer structure 3 further includes three positioning cylinders, and three positioning cylinders are arranged in positive fork 308
With two 306 tops of cathode fork, three positioning cylinders are mounted in rack 9.Three positioning cylinders are for pushing positive fork
The negative plate on positive plate or two cathode forks 306 on 308.
When carrying out positive plate jacking:The positive fork 308 of positive elevating mechanism 303 is first dropped into positive feed mechanism
In the 302 compound plate key ways being equipped with, positive plate is transported to positive fork by positive feed mechanism 302 using stepper motor driving compound plate chain
On son 308, positive elevating mechanism 303 is jacked to 8 position of anode arrangement cylinder that can arrange pole plate using servo motor and is carried out
Positive plate arranges positioning.Negative plate also carries out conveying jacking according to above-mentioned action simultaneously.
As shown in figure 3, the partition board coiled material discharge mechanism 4 include every roll bending 401, gas expansion shaft 402, partition board sliding slot 403, every
Plate feed mechanism 404, partition plate cutting machine structure 405 and bulkhead bracket 406;Described fixed every 401 one end of roll bending is wrapped in gas expansion shaft
On 402, the gas expansion shaft 402 is bolted on bulkhead bracket 406, and the bulkhead bracket 406 is bolted on
In rack 9, the partition board sliding slot 403 is fixedly connected by bolt with rack 9, and the partition board feed mechanism 404 and partition board are cut
Mechanism 405 is fixedly connected by bolt with bulkhead bracket 406, described to be ridden on partition board sliding slot 403 simultaneously every 401 other end of roll bending
Sequentially pass through partition board feed mechanism 404 and partition plate cutting machine structure 405.
The partition board feed mechanism 404 includes feeding motor 4041, roll shaft 4042 and infrared sensor, the roll shaft 4042
Both ends are rotatablely connected with bulkhead bracket 406, the rotation of 4041 drive roller shaft 4042 of the feeding motor, the infrared sensor installation
In feeding motor 4041.4041 drive roller shaft of feeding motor, 4042 continuous conveying dividing plate, infrared sensor record feeding motor
4041 revolution, to calculate the feed length of partition board.
The partition plate cutting machine structure 405 is including cutting cylinder 4051, blade 4052 and cutting frame 4053;It is described to cut frame
4053 cross bolt with 406 slide-through of bulkhead bracket is detachably slidably connected, it is described cut cylinder 4051 be mounted on cut on frame 4053,
The blade 4052 is mounted on and cuts on cylinder 4051.
As shown in figure 4, the positive/negative plate transfer device 7, which includes pole plate, draws module frame 701, transverse shifting fixed plate
702, move along a straight line module 703, negative plate absorption module 704, absorption module connecting plate 705, positive plate absorption module 706, support
Carrier bar 707, drag chain fixing piece 708 and compound plate chain 709;The pole plate draws module frame 701 and passes through bolt and 9 top surface of rack middle part
It is fixedly connected, the transverse shifting fixed plate 702 is drawn 701 one side wall of module frame with pole plate by bolt and is fixedly connected, described
Linear motion module 703 is fixedly connected by bolt with 702 one side wall of transverse shifting fixed plate, and the negative plate draws module
704 and positive plate draw module 706 and be fixedly connected with absorption module connecting plate 705 both ends by bolt, the absorption module
Connecting plate 705 is slidably connected by bolt and linear motion module 703, and pole plate is drawn in module frame 701 and is equipped with screw mechanism,
The sliding block of the screw mechanism is fixedly connected with module connecting plate 705 is drawn, and the link-supporting plate 707 is drawn by bolt and pole plate
701 top surface of module frame is fixedly connected, and described 709 one end of compound plate chain is connect with drag chain fixing piece 708, the drag chain fixing piece 708
It is connect with module connecting plate 705 is drawn, compound plate chain 709 is supported by link-supporting plate 707, and compound plate chain 709 passes through drag chain fixing piece 708
Guide and stablize the moving direction that positive (negative) pole plate draws module 706 (704).
The positive/negative plate that will be had good positioning, positive (negative) pole plate draw the sucking disc type mechanical hand that module 706 (704) lower end is equipped with
The 715 positive and negative pole plates for carrying out conveying to come up to finished product lift and conveyer structure 3 carry out vacuum crawl, and by absorption module connecting plate
705 are carried out traversing by lead screw guide rails, are laterally moved on the partition board that partition board coiled material discharge mechanism 4 has been cut.
The negative plate draws module 704 and positive plate absorption 706 structure of module is identical, and the negative plate draws module
704 include pole plate connecting plate 710, pole plate cylinder 711, pole plate sliding rail 712, pole plate sliding block 713, manipulator mounting plate 714 and more
A sucking disc type mechanical hand 715;The cylinder body of the pole plate cylinder 711 is mounted on pole plate connecting plate 710, the pole plate connecting plate
710 are equipped with pole plate sliding rail 712, and the pole plate sliding block 713 is slidably connected with pole plate sliding rail 712, the work of the pole plate cylinder 711
Stopper rod outer end is fixedly connected with pole plate sliding block 713, and the pole plate sliding block 713 is fixedly connected with manipulator mounting plate 714, the machine
714 lower end of tool hand mounting plate is equipped with multiple sucking disc type mechanical hands 715.
The novel large lead acid accumulator pole group automatic board wrapping equipment further includes partition board discharging frame 2, the partition board blowing
Frame 2 is fixedly connected by bolt with 9 upper end front center of rack, and the bulkhead bracket 406 of the partition board coiled material discharge mechanism 4 passes through
Bolt is fixedly connected with partition board discharging frame 2.
The novel large lead acid accumulator pole group automatic board wrapping equipment further includes positive cleaning mechanism 1 and cathode descaling machine
Structure 5, the anode cleaning mechanism 1 and cathode cleaning mechanism 5 are fixedly connected by bolt with rack 9, and positive cleaning mechanism 1 is set
It sets and arranges 8 front side of cylinder in anode, the setting of cathode cleaning mechanism 5 arranges 6 front side of cylinder in cathode.
The anode cleaning mechanism 1 includes positive clean-up frame 101, positive hairbrush 102, positive rodless cylinder 103, anode folding
Curved connecting plate 104 and anode cleaning motor 105;The anode hairbrush 102 is arranged along 101 width direction of positive clean-up frame, anode
102 both ends of hairbrush are rotatablely connected with 101 downside of positive clean-up frame, and the anode cleaning motor 105 passes through shaft coupling and anode
102 one end of hairbrush is fixedly connected, and anode cleaning motor 105 and shaft coupling are slidably connected with positive clean-up frame 101, the anode
Rodless cylinder 103 is mounted on positive clean-up frame 101, and the sliding block of positive rodless cylinder 103 passes through positive 104 band of bending connecting plate
Dynamic anode cleaning motor 105 is moved in a straight line along the guide rail of positive rodless cylinder 103.
1 operation principle of positive cleaning mechanism:Positive hairbrush 102 carries out cleaning work under the action of anode clears up motor 105
Industry, positive rodless cylinder 103 drive positive hairbrush 102 to be moved along positive clean-up frame 101 by positive bending connecting plate 104,
Hairbrush 102 conveys positive elevating mechanism 303 cleared up above the positive plate that comes up after, draw module 706 when positive plate and inhale
It when the positive plate taken, then will be cleared up below positive plate, complete comprehensive cleaning.
The cathode cleaning mechanism 5 includes the cathode rodless cylinder of cathode hairbrush 502, two of cathode clean-up frame 501, two
503, two cathode bending connecting plates 504 and two cathode clear up motor 505;Described two cathode hairbrush 502 are clear along cathode
The setting of 501 width direction of frame is managed, two cathode hairbrush 502 are rotatablely connected on the downside of 501 left and right ends of cathode clean-up frame respectively, institute
Two cathode cleaning motors 505 are stated to correspond and be fixedly connected, two with two 502 one end of cathode hairbrush by shaft coupling
Cathode clears up motor 505 and two shaft couplings are slidably connected with cathode clean-up frame 501, described two cathode rodless cylinders 503
On cathode clean-up frame 501, the sliding block of two cathode rodless cylinders 503 passes through the drive pair of cathode bending connecting plate 504
The cathode cleaning motor 505 answered is moved in a straight line along the guide rail of cathode rodless cylinder 503.
The operation principle of cathode cleaning mechanism 5 is similar to positive 1 operation principle of cleaning mechanism.
Operation principle:The two-sided wrapper sheet equipment of lead-acid battery of the utility model can be divided into three parts from holding function,
It is positive and negative pole plate jacking location action respectively, positive and negative pole plate is drawn transfer action and acted with partition board wrapper sheet;Finished product lifting conveying
Positive feed mechanism 302, finished product output mechanism 304 and the cathode feed mechanism 309 of mechanism 3 are all made of stepper motor driving compound plate
Chain carries out feeding conveying, is used and is watched by the positive elevating mechanism 303 and cathode elevating mechanism 305 of finished product lift and conveyer structure 3
It takes motor to be lifted, and jacking positioning is carried out by positive fork 308 and cathode fork 306.After the completion of positioning, positive/negative plate
Transfer device 7 corresponds to the positive/negative plate that jacking comes up using sucking disc type mechanical hand 715 and carries out vacuum crawl.On the other hand, send every
The action of plate wrapper sheet is also carried out at the same time, and partition board coiled material discharge mechanism 4 is cut using 404 blowing of partition board feed mechanism, and using partition board
Mechanism 405 cuts partition board, and wrapper sheet operation is carried out after cutting.After the completion of wrapper sheet, by finished product elevating mechanism 301, it will wrap
The finished product that plate is completed drops on the compound plate chain of finished product feeding, then by finished product feed mechanism 304, finished product is delivered to next work
Position.
When the positive plate absorption absorption positive plate of module 705 of positive/negative plate transfer device 7 is traversing, negative plate draws module
703 will be laterally moved at negative plate automatically, and negative plate can be drawn when putting down positive plate, and the two can synchronize progress.And it is cutting
When the negative plate positioned at outside that head and the tail are used when changing finished goods wrapper sheet takes plate, the negative plate positioned at outside of setting send plate position to need
It individually to be drawn and be shifted.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.