CN207774167U - A kind of semi-automatic line of full foreskin set - Google Patents

Abstract

The utility model discloses a kind of full foreskins to cover semi-automatic line, including softening machine, outer binding machine, elevator, hot air tunnel, refrigerator type pipeline and take product position, the softening machine, outer binding machine and elevator are equipped with, processing for the full foreskin set of preliminary treatment for subsequent processing, wherein hot air tunnel, refrigerator type pipeline and product position is taken to be sequentially connected, tunnel line is equipped in the hot air tunnel, it is equipped with the first return wire below tunnel line, the direction of motion of tunnel line and the first return wire is opposite；Freezing line is equipped in the refrigerator type pipeline, refrigerator type pipeline is circumscribed with outdoor host computer by condenser pipe, is equipped with the second return wire below freezing line, the direction of motion for freezing line and the second return wire is opposite；The utility model saves a large amount of manpower and materials, and production capacity is not influenced by worker's factor；Greatly increase production efficiency and production safety.

Description

A kind of semi-automatic line of full foreskin set

Technical field

The utility model is related to mobile phone shell processing equipment field, specifically a kind of full foreskin covers semi-automatic line.

Background technology

With the fast development of scientific and technological level, this industry of scientific and technological beauty is newborn as novel industry and goes out.Fashion IT product Board with market development in pluralism.It is in diversification for the increase of mobile phone brand and function, mobile phone protecting case is pressed into quality Dividing has PC shells, leather, silica gel, cloth, hard plastic, leather sheath, metal tempering glass shell, flexible plastic, suede system, the categories such as silk fabric, mobile phone Protective shell, which serves not only as ornament, allows your mobile phone to become a line of scenery, can more protect mobile phone, shatter-resistant, scratch resistant, waterproof and shockproof.

Existing mobile phone shell processing is generally artificial, is imitated also by artificial conveyance raw material, production between each process Rate is low.

Utility model content

The purpose of this utility model is to provide a kind of full foreskins to cover semi-automatic line, to solve to propose in above-mentioned background technology The problem of.

To achieve the above object, the utility model provides the following technical solutions：

A kind of semi-automatic line of full foreskin set, including softening machine, outer binding machine, elevator, hot air tunnel, refrigerator type pipeline With take product position, the softening machine, outer binding machine and elevator to be equipped with, be used for next work for preliminary treatment full foreskin set The processing of sequence, wherein hot air tunnel, refrigerator type pipeline and product position is taken to be sequentially connected, tunnel is equipped in the hot air tunnel Line, is equipped with the first return wire below tunnel line, and the direction of motion of tunnel line and the first return wire is opposite；The refrigerator type pipeline Interior to be equipped with freezing line, refrigerator type pipeline is circumscribed with outdoor host computer by condenser pipe, and the second return wire is equipped with below freezing line, cold Freeze the direction of motion of line and the second return wire on the contrary, it is described to take product position include pipeline and third return wire, pipeline is located at Above third return wire, and pipeline and the third return wire direction of motion are opposite.

Further, the tunnel line, freezing line are sequentially connected and the direction of motion is identical with pipeline.

Further, second return wire of the first return wire is sequentially connected with third return wire and the direction of motion is identical.

Further, the softening machine includes softening machine rack, feeding device, belt conveyor and drawing mechanism, institute It states and is installed with Softening box in softening machine rack, softening machine central rack rear end is equipped with feeding device, softening machine central rack It is equipped with belt conveyor vertically, softening machine rack front end is equipped with drawing mechanism.

Further, the feeding device includes material loading platform, feeding cylinder and sucker stand, the material loading platform quadrangle Place is fixed to be equipped with guide shaft vertically, is fixedly connected with top plate, top plate at the top of guide shaft, the blowing cylinder is vertically arranged in by holder It is pierced by material loading platform below material loading platform, at the top of the output shaft of blowing cylinder and is fixedly connected with blowing plate, blowing plate four corners are opened Equipped with circular hole, blowing plate is slidably socketed by circular hole on guide shaft, and the top plate bottom is fixedly connected with feeding cylinder, top plate bottom Portion slidably connects sucker stand, and the output shaft of feeding cylinder is fixedly connected with sucker stand, and sucker stand bottom is fixedly connected There is vacuum cup.

Further, the belt conveyor includes transfer gantry, and transfer gantry both sides are fixed with softening machine rack to be connected It connects, transfer gantry bottom is stretched into inside Softening box, and rotation is equipped with the first belt pulley, the first skin respectively at the top and bottom of transfer gantry The first belt conveyor is rotatably connected between belt wheel, also rotation is equipped with several second belt pulleys, the second skin wherein on transfer gantry The second belt conveyor is wound between belt wheel.

Further, the drawing mechanism includes discharging cylinder, discharging support, goes out material clamp and discharge pedestal, the discharging Cylinder is fixedly connected with the both sides of softening machine rack, and discharging cylinder drive connection has discharging support, is fixedly connected on discharging support There is material clamp, goes out material clamp for clamping the cladding after softening, then discharging cylinder will go out material clamp connection cladding forward Discharge pedestal is moved to, discharge pedestal is ramped shaped.

Further, the softening machine bottom of the frame is equipped with traveling wheel and adjustable support foot, softening machine Shelf External It is coated with casing.

Further, the outer binding machine includes outer binding machine rack, the first cylinder, the second cylinder and lower die structure, institute It states outer binding machine central rack and is equipped with operation console, holder is fixed on operation console, holder includes two blocks of c-type plates and bottom plate, c-type Plate is vertically arranged, and is fixedly connected, is fixedly connected by several connecting rods between c-type plate, c-type at the top of c-type board bottom portion and operation console It is fixedly connected with bottom plate and top plate between plate, the first cylinder is fixed with above top plate, the first cylinder drive connection has plate B, plate B Magnetism is connected with plate A, and the both sides plate A are fixedly connected with guide shaft, and guide shaft passes through top plate, first cylinder both sides to be equipped with the second gas Cylinder, the second cylinder drive connection have plate one, one lower section of plate to be equipped with plate two；Lower die structure, lower die structure are equipped with above the bottom plate It is solid equipped with cylinder including frame four corners described in frame, air cylinder fixed plate, pusher cylinder, pushing block, clamping cylinder and gripping block Fixed board, pusher cylinder is fixed in air cylinder fixed plate, and pusher cylinder drive connection has pushing block, folder is fixedly connected in front of frame Tight cylinder, clamping cylinder drive connection have gripping block.

Further, the outer binding machine bottom of the frame is equipped with traveling wheel and adjustable support foot, outer binding machine rack Front is equipped with operative position.

Further, first cylinder and the second cylinder are fixedly connected by bolt with top plate.

Further, there are one first cylinder is set, there are two the second cylinder is set.

Further, the board size of the softening machine is 1800mm：1100mm：810mm.

Further, the board size of the outer binding machine is 2850mm：870mm：1700mm.

Further, the maximum temperature in three sections of sections of the hot air tunnel is respectively 150 DEG C, 180 DEG C and 220 DEG C, heat The wire body specification in wind tunnel is 1500*600*1200/mm.

Further, the wire body specification of the refrigerator type pipeline is 2100*800*1600/mm.

Compared with prior art, the utility model saves a large amount of manpower and materials, and production capacity is not influenced by worker's factor；Significantly Ground improves production efficiency and production safety.

Description of the drawings

Fig. 1 is the structural schematic diagram that full foreskin covers semi-automatic line.

Fig. 2 is the side view that full foreskin covers semi-automatic line.

Fig. 3 is the dimensional structure diagram of softening machine.

Fig. 4 is the side cutaway view of softening machine.

Fig. 5 is the vertical view of softening machine.

Fig. 6 is the right pseudosection of outer binding machine.

Fig. 7 is the left view sectional view of the other direction of outer binding machine.

Fig. 8 is the vertical view of outer binding machine.

Specific implementation mode

The technical solution of this patent is described in more detail With reference to embodiment.

Please refer to Fig.1-2, a kind of full foreskin covers semi-automatic line, including softening machine 1, outer binding machine 2, elevator 3, hot wind tunnel Road 4, refrigerator type pipeline 5 and product position 6 is taken,

The softening machine 1, outer binding machine 2 and elevator 3 are equipped with, and next work is used for for the full foreskin set of preliminary treatment The processing of sequence, wherein the board size of softening machine 1 are 1800mm：1100mm：The board size of 810mm, outer binding machine is 2850mm：870mm：1700mm, wherein hot air tunnel 4, refrigerator type pipeline 5 and product position 6 is taken to be sequentially connected,

The hot air tunnel 4 is flowed into for jig in tunnel, after the heating of different temperatures three times, flows out line, wherein hot wind The maximum temperature in three sections of sections in tunnel 4 is respectively 150 DEG C, 180 DEG C and 220 DEG C, and the wire body specification of hot air tunnel 4 is 1500* 600*1200/mm, is equipped with tunnel line 41 in hot air tunnel 4, and 41 lower section of tunnel line is equipped with the first return wire 42, tunnel line 41 and the The direction of motion of one return wire 42 is opposite；

The wire body specification of the refrigerator type pipeline 5 is 2100*800*1600/mm, and freezing is equipped in refrigerator type pipeline 5 Line 51, refrigerator type pipeline 5 are circumscribed with outdoor host computer by condenser pipe 52, and 51 lower section of freezing line is equipped with the second return wire 53, cold Freeze the direction of motion of line 51 and the second return wire 53 on the contrary, it includes pipeline 61 and third return wire 62 wherein to take product position 6, it is defeated Line sending 61 is located at the top of third return wire 62, and pipeline 61 and 62 direction of motion of third return wire on the contrary,

The tunnel line 41, freezing line 51 is sequentially connected with pipeline 61 and the direction of motion is identical.

First return wire, 42 second return wire 53 is sequentially connected with third return wire 62 and the direction of motion is identical.

Fig. 3-Fig. 5 is please referred to, the softening machine 1 includes softening machine rack 11, feeding device 13,14 and of belt conveyor Drawing mechanism 15,11 bottom of softening machine rack are equipped with traveling wheel 111 and adjustable support foot 112, softening machine rack 11 Outside is coated with casing 113, and Softening box 12 is installed in softening machine rack 11, and heating element is arranged at 12 bottom of Softening box, can Clear water is heated to 50-60 degree, is softened 10 minutes, medicament quickening can also be added, accelerated to 3 points.

The 11 middle part rear end of softening machine rack is equipped with feeding device 13, and feeding device 13 includes material loading platform 131, feeding Cylinder 134 and sucker stand 135,131 four corners of the material loading platform fix and are equipped with guide shaft 132 vertically, and 132 top of guide shaft is fixed It is connected with top plate 133, the blowing cylinder 138 is vertically arranged in 131 lower section of material loading platform by holder, blowing cylinder 138 It is pierced by material loading platform 131 at the top of output shaft and is fixedly connected with blowing plate 137,137 four corners of blowing plate offer circular hole, blowing plate 137 are slidably socketed by circular hole on guide shaft 132, and several claddings are stacked in blowing plate 137, and 133 bottom of the top plate is fixed It is connected with feeding cylinder 134,133 basal sliding of top plate is connected with sucker stand 135, and the output shaft of feeding cylinder 134, which is fixed, to be connected It is connected to sucker stand 135,135 bottom of sucker stand is fixedly connected with vacuum cup 136.

11 middle part of the softening machine rack is equipped with belt conveyor 14 vertically, and belt conveyor 14 includes transfer gantry 141,141 both sides of transfer gantry are fixedly connected with softening machine rack 11, and 141 bottom of transfer gantry is stretched into inside Softening box 12, defeated Sending 141 top and bottom of holder, rotation is equipped with the first belt pulley 142 respectively, and first belt pulley 142 at 141 top of transfer gantry is logical Connection driving of overdriving rotates, and the first belt conveyor 143, wherein transfer gantry 141 are rotatably connected between the first belt pulley 142 On also rotation be equipped with several second belt pulleys 144, be wound with the second belt conveyor 145 between the second belt pulley 144, when conveying, Belt clamp is first delivered to softening in Softening box 12 between the first belt conveyor 143 and the second belt conveyor 145.

11 front end of softening machine rack is equipped with drawing mechanism 15, and drawing mechanism 15 includes discharging cylinder 151, discharging support 152, go out material clamp 153 and discharge pedestal 154, the discharging cylinder 151 is fixedly connected with the both sides of softening machine rack 11, and discharge gas The drive connection of cylinder 151 has discharging support 152, and material clamp 153 is fixedly connected with out on discharging support 152, goes out material clamp 153 and is used for Cladding after softening is clamped, then discharging cylinder 151 will go out material clamp 153 be connected to cladding move forward to discharge pedestal 154, go out Material platform 154 is ramped shaped.

Fig. 6-Fig. 8 is please referred to, the outer binding machine 2 includes outer binding machine rack 21, the first cylinder 24,25 and of the second cylinder Lower die structure 26, outer 21 bottom of binding machine rack are equipped with traveling wheel 211 and adjustable support foot 212, outer binding machine machine 21 front of frame is equipped with operative position 213, and 21 middle part of the outer binding machine rack is equipped with operation console 22, branch is fixed on operation console 22 Frame 23, holder 23 include two blocks of c-type plates 231 and bottom plate 232, and c-type plate 231 is vertically arranged, 231 bottom of c-type plate and operation console 22 Top is fixedly connected, and is fixedly connected by several connecting rods between c-type plate 231, and bottom plate 232 is fixedly connected between c-type plate 231 With top plate 233,233 top of top plate is fixed with the first cylinder 24, and the first cylinder 24 drive connection has plate B42, plate B42 magnetism to connect It is connected to plate A41, the both sides plate A41 are fixedly connected with guide shaft, and guide shaft passes through top plate 233, plate A to push down mobile phone shell, plate B with plate B magnetic Fixed mobile phone shell, is placed in mobile phone shell, and 24 both sides of the first cylinder are equipped with the second cylinder 25, and the second cylinder 25 drive connection has Plate 1, one 251 lower section of plate are equipped with plate 2 252, and plate 1 is pushed down for pushing down cladding after plate 2 252 and one 251 magnetic of plate Cladding；232 top of the bottom plate is equipped with lower die structure 26, and lower die structure 26 includes frame 261, air cylinder fixed plate 262, pushes gas 261 four corners of frame described in cylinder 263, pushing block 264, clamping cylinder 265 and gripping block 266 are equipped with air cylinder fixed plate 262, cylinder Pusher cylinder 263 is fixed in fixed plate 262, the drive connection of pusher cylinder 263 has pushing block 264, and mobile phone shell is got off with cladding Afterwards, push pushing block 264, pushing block 264 that cladding is made to wrap mobile phone shell quadrangle by pusher cylinder 263,261 front of frame is fixed It is connected with clamping cylinder 265, the drive connection of clamping cylinder 265 has gripping block 266, quadrangle when wrapping has finished, clamping cylinder 265 to push folder Tight block 266, together clamps cladding, mobile phone shell and fixture, takes out carry out subsequent processing by hand.

The technological process of the utility model：

1, manually jig is put into as required in outer binding machine；

2, start softening machine, take out a cladding；

3, cladding is put into jig rapidly as required；

4, rapid to start outer binding machine；

5, jig is taken out to be put on elevator by certain requirement；

6, jig is carried in wire body by elevator mechanical arm；

7, jig is rapidly feeding in wire body oven by assembly line；

8, go out hot air tunnel through wire body of turning, enter to freeze line；

9, go out household freezer, wait for room temperature, enter artificial feeding position；

10, mold is opened manually, takes out product as required, product is put into next wire body

11, manually mold is put into reflux wire body, return wire send jig wire body front end；

12, mold is carried to platform and manually takes jig position by two axis robots.

Softening machine basic parameter：

1, board size 1800*1100*810

2, machine weight 300kg is (when work：600Kg)

3, forceful electric power AC 220V

4, light current DC 24V

5, power 3.0Kw

6, air pressure 0.7MPa

7, softening medium 20#

8, capacity 80L

9, most fast molding cycle 60S

10, HMI+PLC is controlled

Outer binding machine basic parameter

1, board size 850*870*1700

2, machine weight 350kg

3, forceful electric power AC 220V

4, light current DC 24V

5, power 200W

6, air pressure 0.7MPa

7, maximum lower pressure 350KG

8, most fast molding cycle 60S

9, maximum mold carries 420mm*160mm

10, maximum mold tolerance tolerance 0.2mm

The basic parameter of elevator

1, load-bearing 10kg when maximum speed

2, maximum line velocity 75deg/s

3, maximum lifting speed 100mm/s

4, hard-over 155deg

5, ceiling 500mm

6, precision 0.05deg

7, arm opens up 600mm

8, arm weight 50KG

9, voltage 220V

10, gas grabs 0.7MP

11, man-machine teaching programming

Hot air tunnel basic parameter

1,150 degree of 1 maximum temperature of section

2,2 maximum temperature 180 degree of section

3,200 degree of 3 maximum temperature of section

4, wire body specification 1500*600*1200/mm

5, the wide 400mm of wire body

6, most fast flow velocity 200mm/s

7,1/section of air draft

8, voltage 220V

9, power 5000W

10, speed governing transformation

The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party Formula, one skilled in the relevant art within the scope of knowledge, can also be under the premise of not departing from this patent objective It makes a variety of changes.

Claims (10)

1. a kind of full foreskin covers semi-automatic line, including softening machine, outer binding machine, elevator, hot air tunnel, refrigerator type pipeline and Take product position, which is characterized in that the softening machine, outer binding machine and elevator are equipped with, and are used for the full foreskin set of preliminary treatment For the processing of subsequent processing, wherein hot air tunnel, refrigerator type pipeline and product position is taken to be sequentially connected, in the hot air tunnel Equipped with tunnel line, it is equipped with the first return wire below tunnel line, the direction of motion of tunnel line and the first return wire is opposite；The refrigerator Freezing line is equipped in formula pipeline, refrigerator type pipeline is circumscribed with outdoor host computer by condenser pipe, second is equipped with below freezing line Return wire, freeze the direction of motion of line and the second return wire on the contrary, it is described to take product position include pipeline and third return wire, it is defeated Line sending is located above third return wire, and pipeline and the third return wire direction of motion are opposite.

2. full foreskin according to claim 1 covers semi-automatic line, which is characterized in that the tunnel line, freezing line and conveying Line is sequentially connected and the direction of motion is identical.

3. full foreskin according to claim 1 covers semi-automatic line, which is characterized in that second return wire of the first return wire It is sequentially connected with third return wire and the direction of motion is identical.

4. full foreskin according to claim 1 covers semi-automatic line, which is characterized in that the softening machine includes softening machine machine Frame, feeding device, belt conveyor and drawing mechanism are installed with Softening box, softening machine machine in the softening machine rack Rear end is equipped with feeding device in the middle part of frame, and softening machine central rack is equipped with belt conveyor vertically, and softening machine rack front end is equipped with Drawing mechanism.

5. full foreskin according to claim 4 covers semi-automatic line, which is characterized in that the feeding device includes that feeding is flat Platform, feeding cylinder and sucker stand, the material loading platform four corners fix and are equipped with guide shaft vertically, and top is fixedly connected at the top of guide shaft Plate, top plate, the material loading platform lower section are vertically arranged with blowing cylinder by holder, are pierced by the top of the output shaft of blowing cylinder Material platform is fixedly connected with blowing plate, and blowing plate four corners offer circular hole, and blowing plate is slidably socketed by circular hole on guide shaft, The top plate bottom is fixedly connected with feeding cylinder, and top plate basal sliding is connected with sucker stand, and the output shaft of feeding cylinder is solid Surely it is connected with sucker stand, sucker stand bottom is fixedly connected with vacuum cup.

6. full foreskin according to claim 4 covers semi-automatic line, which is characterized in that the belt conveyor includes conveying Holder, transfer gantry both sides are fixedly connected with softening machine rack, and transfer gantry bottom is stretched into inside Softening box, at the top of transfer gantry It is rotated respectively with bottom and is equipped with the first belt pulley, the first belt conveyor is rotatably connected between the first belt pulley, wherein conveying branch Also rotation is equipped with several second belt pulleys on frame, and the second belt conveyor is wound between the second belt pulley.

7. full foreskin according to claim 4 covers semi-automatic line, which is characterized in that the drawing mechanism includes discharging gas Cylinder, discharging support go out material clamp and discharge pedestal, and the discharging cylinder is fixedly connected with the both sides of softening machine rack, discharging cylinder Drive connection has discharging support, and material clamp is fixedly connected with out on discharging support, goes out material clamp for the cladding folder after softening Firmly, then discharging cylinder will go out material clamp connection cladding move forward to discharge pedestal, discharge pedestal is ramped shaped.

8. full foreskin according to claim 1 covers semi-automatic line, which is characterized in that the outer binding machine includes outer binding machine Rack, the first cylinder, the second cylinder and lower die structure, the outer binding machine central rack are equipped with operation console, are fixed on operation console Equipped with holder, holder includes two blocks of c-type plates and bottom plate, and c-type plate is vertically arranged, and is fixedly connected at the top of c-type board bottom portion and operation console, It is fixedly connected by several connecting rods between c-type plate, bottom plate and top plate is fixedly connected between c-type plate, the fixation of top plate top is set There are the first cylinder, the first cylinder drive connection to there is plate B, plate B magnetism to be connected with plate A, the both sides plate A are fixedly connected with guide shaft, guide shaft Across top plate, first cylinder both sides are equipped with the second cylinder, and the second cylinder drive connection has plate one, one lower section of plate to be equipped with plate Two；Lower die structure is equipped with above the bottom plate, lower die structure includes frame, air cylinder fixed plate, pusher cylinder, pushing block, clamping Frame four corners described in cylinder and gripping block are equipped with air cylinder fixed plate, and pusher cylinder, pusher cylinder are fixed in air cylinder fixed plate Drive connection has pushing block, clamping cylinder is fixedly connected in front of frame, clamping cylinder drive connection has gripping block, described to tie up outside Determine machine bottom of the frame and traveling wheel and adjustable support foot are installed, operative position is equipped in front of outer binding machine rack.

9. full foreskin according to claim 8 covers semi-automatic line, which is characterized in that there are one first cylinder is set, the There are two two cylinders are set, first cylinder and the second cylinder are fixedly connected by bolt with top plate.

10. full foreskin according to claim 8 covers semi-automatic line, which is characterized in that there are one first cylinder is set, the There are two two cylinders are set.