CN207752392U - A kind of novel thermal process temperature remote monitoring system - Google Patents
A kind of novel thermal process temperature remote monitoring system Download PDFInfo
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- CN207752392U CN207752392U CN201820071603.4U CN201820071603U CN207752392U CN 207752392 U CN207752392 U CN 207752392U CN 201820071603 U CN201820071603 U CN 201820071603U CN 207752392 U CN207752392 U CN 207752392U
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- control cabinet
- main website
- temperature
- substation
- heat treatment
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Abstract
The utility model discloses a kind of novel thermal process temperature remote monitoring system, including heat treatment monitoring center, wireless data transmission antenna and thermal treatment zone, the heat treatment monitoring center includes main website control cabinet and server, and it is interconnected by conducting wire between main website control cabinet and server, the thermal treatment zone is internally provided with substation control cabinet, and substation control cabinet and Equipment for Heating Processing are electrically connected by conducting wire, it is accurate to detect weld bond heat treatment temperature.This system can accurately detect weld bond heat treatment temperature, ensure weld bond thermal treatment quality；Field data is uniformly processed.This system uses master-salve station network, can carry out concentrated collection, centralized control to the thermal treatment zone signal of scene dispersion；Temperature safety early warning.Default safe temperature, real time temperature are compared with safe temperature, and when exceeding preset value, automatic shutdown circuit ensures equipment safety and heat treatment process quality, is suitble to popularize.
Description
Technical field
The utility model is related to heat treatment temperature monitoring technology field, specially a kind of novel thermal process temperature remote monitoring
System.
Background technology
Existing heat treatment temperature monitoring technology is mostly to carry out independent acquisition, processing in each construction site.It can not accomplish
Live all devices are carried out with unified monitoring and protection.And heat treatment construction point unified monitoring independently can not be collected
Middle processing reduces the safety of construction site, meanwhile, construction efficiency is reduced, for this purpose, proposing that a kind of novel thermal process temperature is long-range
Monitoring system.
Utility model content
The purpose of this utility model is to provide a kind of novel thermal process temperature remote monitoring system, 1. heat treatment temperatures letters
Number acquisition：This system is first acquired site welding mouth real time temperature by substation, is mainly completed by plc, and can lead to
Overcurrent mutual inductor is acquired heater working condition；2. data transmission：This system final purpose is to pass on-site signal
Defeated to arrive Central Control Room, to field device operation state, weld bond temperature carries out Centralized Monitoring processing.Need a kind of effective data transmission
Mode blocks shielding action with steel construction to eliminate building；3. data processing：After signal transmission to monitoring center, need
Signal is handled, to analyze data, and is achieved；4. control output：When the temperature value of weld bond heat treatment process is more than regulation
Range sends out alarm and cuts off the current supply circuit of heater, to solve the problems mentioned in the above background technology.
To achieve the above object, the utility model provides the following technical solutions：A kind of novel thermal process temperature remote monitoring
System, including heat treatment monitoring center, wireless data transmission antenna and thermal treatment zone, the heat treatment monitoring center include master
Stand control case and server, and interconnected by conducting wire between main website control cabinet and server, the thermal treatment zone it is interior
Portion is equipped with substation control cabinet, and substation control cabinet and Equipment for Heating Processing are electrically connected by conducting wire, the letter of the main website control cabinet
Number output end passes through wireless data transmission antenna and the signal input part taking turn communication of substation control cabinet connects, the substation control
The signal output end of case is connect by wireless data transmission antenna with the signal input part serial communication of main website control cabinet；
The main website control cabinet passes through ether net mode and the server for realizing the communication with substation control cabinet
It is communicated；
The server is handled for the signal to acquisition, and realizes security alarm function, can be given birth to as needed
At corresponding report and curve；
The substation control cabinet, for undertaking data acquisition, control operation and output and the main website control cabinet into line number
According to functions such as communications, the inside of the substation control cabinet is equipped with quantity and is no less than 12 groups of monitoring functions, and monitoring function includes
Temperature measures, heater current and heater control export；
The wireless data transmission antenna transmits temperature signal and control signal for the communication between main website and slave station.
Preferably, the main website control cabinet includes the first babinet, the first plc controllers and the first data radio station, and described the
The output end of one plc controllers is electrically connected by the input terminal of 485 serial ports and the first data radio station, the first plc controls
The signal input part of device is connect by too net with the signal output end of the server.
Preferably, the substation control cabinet includes that the second babinet, the 2nd plc controllers, the second data radio station and input are defeated
Going out relay, the output end of the 2nd plc controllers is electrically connected by the input terminal of 485 serial ports and the second data radio station,
The 2nd plc controllers are electrically connected with input and output relay.
Preferably, the maximum output distance of the wireless data transmission antenna is 0-2km.
Preferably, the thermal treatment zone and substation control cabinet are n, and n≤15.
Compared with prior art, the utility model has the beneficial effects that：
1, weld bond heat treatment temperature is accurately detected.This system can accurately detect weld bond heat treatment temperature, ensure weld bond heat
Handle quality；
2, field data is uniformly processed.This system uses master-salve station network, can be to the thermal treatment zone of scene dispersion
Signal carries out concentrated collection, centralized control；
3, temperature safety early warning.Default safe temperature, real time temperature are compared with safe temperature, when exceeding preset value, automatically
Circuit is cut off, ensures equipment safety and heat treatment process quality.
Description of the drawings
Fig. 1 is the circuit module schematic diagram of the utility model；
Fig. 2 is the topological diagram of the utility model.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
- 2 are please referred to Fig.1, the utility model provides a kind of technical solution：The novel thermal process temperature remote monitoring system,
Including heat treatment monitoring center, wireless data transmission antenna and thermal treatment zone, the heat treatment monitoring center includes main website control
Case and server processed, and interconnected by conducting wire between main website control cabinet and server, the inside of the thermal treatment zone is set
There is substation control cabinet, and substation control cabinet and Equipment for Heating Processing are electrically connected by conducting wire, the signal of the main website control cabinet is defeated
Outlet is communicated by the signal input part taking turn of wireless data transmission antenna and substation control cabinet and is connected, the substation control cabinet
Signal output end is connect by wireless data transmission antenna with the signal input part serial communication of main website control cabinet；
The main website control cabinet passes through ether net mode and the server for realizing the communication with substation control cabinet
It is communicated, a main website can be communicated with multiple substations, and communication mode uses taking turn mode.Main website control cabinet by with
Too net mode and server is communicated；
The server is handled for the signal to acquisition, and realizes security alarm function, and picture displaying scene is each
The real-time measurement temperature value of the heat treatment process of a weld bond, target temperature value, heater current size control output state, and
These data are preserved, corresponding report and curve can be generated as needed.Overtemperature alarm is divided to two grades：Overtemperature value is more than a high value,
Picture flashing light and audible alarm；Overtemperature value is more than high two-value, picture flashing light and audible alarm, while the cut-out of substation control cabinet is heated
Device working power；
The substation control cabinet, for undertaking data acquisition, control operation and output and the main website control cabinet into line number
According to functions such as communications, the inside of the substation control cabinet is equipped with quantity and is no less than 12 groups of monitoring functions, and monitoring function includes
Temperature measures, heater current and heater control export, and communication is using serial logical between substation control cabinet and main website control cabinet
Letter method, communication speed can be set.It includes that temperature is measured, heated that each substation control cabinet, which has 12 groups of monitoring functions, each group of function,
Device electric current, heater control three functions of output；
The wireless data transmission antenna transmits temperature signal and control signal for the communication between main website and slave station.
Specifically, the main website control cabinet includes the first babinet, the first plc controllers and the first data radio station, described the
The output end of one plc controllers is electrically connected by the input terminal of 485 serial ports and the first data radio station, the first plc controls
The signal input part of device is connect by too net with the signal output end of the server.
Specifically, the substation control cabinet includes that the second babinet, the 2nd plc controllers, the second data radio station and input are defeated
Going out relay, the output end of the 2nd plc controllers is electrically connected by the input terminal of 485 serial ports and the second data radio station,
The 2nd plc controllers are electrically connected with input and output relay.
Specifically, the maximum output distance of the wireless data transmission antenna is 0-2km.
Specifically, the thermal treatment zone and substation control cabinet are n, and n≤15.
Operation principle and each section cooperation are as follows:System slave station acquires weld bond heat treatment temperature signal and current transformer
Current signal is uploaded to main website by data transmission radio station after slave station plc processing through data transmission antenna, and each slave station is adopted by main website
The signal aggregation process of collection is uploaded to server.Server will will be heat-treated weld bond real time temperature, heater work after signal processing
Make status display to monitoring center, and by real time temperature compared with target temperature, when real time temperature is more than target temperature, generates
Alarm, and heater circuit is cut off, to ensure heat treatment process quality and equipment safety operation, it is heat-treated remote monitoring system
Temperature change in system's monitoring weld bond heat treatment process, by the way that target temperature is arranged, by target temperature compared with actual temperature, when
Actual temperature exceeds the range that target temperature allows, and system generates alarm or tripping, cut-out heater operation.
This system is heat-treated monitoring system by central station system, substation system composition.Substation is by radio station, plc, touch screen etc.
Composition；Main website is made of server, plc, radio station etc..Target temperature, time are set by slave station touch screen, plc handles data
And central station servers archive is transferred data to by radio station.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of novel thermal process temperature remote monitoring system, including heat treatment monitoring center, wireless data transmission antenna and heat
Processing region, it is characterised in that：The heat treatment monitoring center includes main website control cabinet and server, and main website control cabinet kimonos
It is interconnected by conducting wire between business device, the thermal treatment zone is internally provided with substation control cabinet, and substation control cabinet and heat
Processing equipment is electrically connected by conducting wire, and the signal output end of the main website control cabinet passes through wireless data transmission antenna and substation
The signal input part taking turn communication connection of control cabinet, the signal output end of the substation control cabinet pass through wireless data transmission antenna
It is connect with the signal input part serial communication of main website control cabinet；
The main website control cabinet is carried out for realizing the communication with substation control cabinet by ether net mode and the server
Communication；
The server is handled for the signal to acquisition, and realizes security alarm function, generates corresponding report as needed
Table and curve；
The substation control cabinet is logical for undertaking data acquisition, control operation and output, carrying out data with the main website control cabinet
Communication function, the inside of the substation control cabinet is equipped with quantity and is no less than 12 groups of monitoring functions, and monitoring function includes that temperature is surveyed
Amount, heater current and heater control output；
The wireless data transmission antenna transmits temperature signal and control signal for the communication between main website and slave station.
2. a kind of novel thermal process temperature remote monitoring system according to claim 1, it is characterised in that：The main website control
Case processed includes the first babinet, the first plc controllers and the first data radio station, and the output end of the first plc controllers passes through 485
The input terminal of serial ports and the first data radio station is electrically connected, and the signal input part of the first plc controllers passes through too net and institute
State the signal output end connection of server.
3. a kind of novel thermal process temperature remote monitoring system according to claim 1, it is characterised in that：The substation control
Case processed includes the second babinet, the 2nd plc controllers, the second data radio station and input and output relay, the 2nd plc controllers
Output end pass through the input terminal of 485 serial ports and the second data radio station and be electrically connected, the 2nd plc controllers and input and output
Relay is electrically connected.
4. a kind of novel thermal process temperature remote monitoring system according to claim 1, it is characterised in that：The no line number
It is 0-2km according to the maximum output distance of transmission antenna.
5. a kind of novel thermal process temperature remote monitoring system according to claim 1, it is characterised in that：The heat treatment
Region and substation control cabinet are n, and n≤15.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820071603.4U CN207752392U (en) | 2018-01-17 | 2018-01-17 | A kind of novel thermal process temperature remote monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820071603.4U CN207752392U (en) | 2018-01-17 | 2018-01-17 | A kind of novel thermal process temperature remote monitoring system |
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| Publication Number | Publication Date |
|---|---|
| CN207752392U true CN207752392U (en) | 2018-08-21 |
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ID=63152926
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820071603.4U Active CN207752392U (en) | 2018-01-17 | 2018-01-17 | A kind of novel thermal process temperature remote monitoring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111260908A (en) * | 2020-01-20 | 2020-06-09 | 青岛九维华盾科技研究院有限公司 | Infrared characteristic simulation system and method applicable to simulation model |
| CN111813058A (en) * | 2020-06-16 | 2020-10-23 | 佛山安可锚链有限公司 | Visual monitoring method and system for anchor chain production condition |
-
2018
- 2018-01-17 CN CN201820071603.4U patent/CN207752392U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111260908A (en) * | 2020-01-20 | 2020-06-09 | 青岛九维华盾科技研究院有限公司 | Infrared characteristic simulation system and method applicable to simulation model |
| CN111813058A (en) * | 2020-06-16 | 2020-10-23 | 佛山安可锚链有限公司 | Visual monitoring method and system for anchor chain production condition |
| CN111813058B (en) * | 2020-06-16 | 2021-11-09 | 佛山安可锚链有限公司 | Visual monitoring method and system for anchor chain production condition |
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