Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material
Technical field
The utility model is related to machine change of lap systems on printing equipment field more particularly to polychrome rotary photogravure press cylinder material
System.
Background technology
In current domestic each fairly large printing enterprise, especially Packaging and Printing Enterprises, largely introduce external more
Color rotogravure, such as:Bo Site, Sai Ludi, etc. world-renowned brand.Gravure printing presses are with its production height
Efficiency, high-quality, low consumption are famous, and especially advantage is notable in typical products in mass production printing.However, some important coordinative composition of equipments
Facility, manufacturer do not consider, such as:Replace the auxiliary equipment of web feed printing material.Therefore, before equipment investment production
Manufacturing enterprise must properly settle, and otherwise, equipment will be unable to run.Each printing enterprise takes various schemes and solves, but
Have shortcoming, some be it is dominant, some be recessive.
It is reported that replacing two kinds nothing more than of reel solutions, extremely slided one is fixed gantry crane lifting cylinder material is taken
Vehicle is pushed to paper position and holds out against reel after slewing uncoiling supports axial adjustment alignment;Another kind is that melt pit is taken to fix
Electric lifting platform scheme.Both the above scheme is required to multiple adjusting device uncoiling support shaft rotary position, since uncoiling supports
The rotary motion mechanism of axis is made of carbon brush and slip ring mechanism, and contact surface current is larger, and starting or stoping every time i.e. can be
Slip ring surface forms pitting.Change of lap is frequent in normal production, and per roll of material, the multiple adjusting device uncoiling support shaft of palpus, can make material
Material spool and support shaft to just, so operation is very big to slip ring aging effects, generally use 4 years or so slip ring systems just due to
Surface damage must excessively be replaced.The accessory is special purpose parts, and value is in the left and right 200,000 yuan (RMB).Therefore, uncoiling branch is reduced to the greatest extent
The adjustment number for holding axis is to extend slip ring service life, ensures equipment normal operation and reduces the key of operating cost.
In addition, most of cylinder material supporting mechanism platform is designed without transverse shifting, material is when entering support shaft
Sliding friction, longtime running necessarily impact device location precision.Therefore, there is an urgent need to a kind of easy to operate, operation can
It leans on, the mating gravure printing presses of machine coil replacing mechanism on low-cost cylinder material.
Utility model content
In order to solve reduce uncoiling support shaft adjustment number, extend slip ring service life, ensure equipment normal operation and
The problems such as reduction operating cost and equipment longtime running impact device location precision, it is more that the utility model provides one kind
Machine change of lap system on color rotary photogravure press cylinder material.
The technical solution of the utility model is:
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material includes at least cantilever crane, it is characterised in that:Also wrap
Change of lap special cart, guide track system are included, change of lap special cart includes trolley platform, change of lap special cart vehicle frame, hydraulic pressure lift system
It unites and hydraulic cylinder supporting beam, is fixed with two platform rails on change of lap special cart vehicle frame, trolley platform is connected to two platforms
On guide rail, it is fixed with hydraulic lifting system in hydraulic cylinder supporting beam, rear roller, hydraulic cylinder branch are fixed with below hydraulic cylinder supporting beam
It supports beam to be also sequentially connected by linkage and the front wheel of change of lap special cart vehicle frame front end, change of lap special cart vehicle frame passes through
Front wheel and rear roller are placed on guide track system.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the trolley platform is by two secondary connections
The secondary sleeper composition of bar, two supplementary bearing holders, six sets of platform moving assemblies and two;Two vice connecting rods respectively with two supplementary bearing holders by
Angle bar is fixedly connected;There are three square holes for each support of bearing top setting, and square hole both sides are welded with bearing spider, the bearing of both sides
Platform moving assembly is connected between bearing, the upper surface between adjacent two square hole of the support of bearing is welded with bolt vertically;Each
One group of sleeper is respectively bolted above the support of bearing, the square hole position corresponded on the support of bearing below every group of sleeper is set
Platform moving assembly takes slot in there are three setting, and two supplementary bearing bracket buckles are loaded on the platform rail of change of lap special cart vehicle frame, and
Platform moving assembly is in contact by square hole with the platform rail below the support of bearing.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material is set in a wherein vice connecting rod
It is equipped with resetting spring fixed point II, resetting spring fixed point II is at the both ends of connecting rod and two supplementary bearing holder crossover locations, and two
It is respectively arranged with resetting spring on the change of lap special cart vehicle frame of the other side of supplementary bearing holder along its length corresponding thereto
Fixed point I, the resetting spring being provided on resetting spring fixed point II and change of lap special cart vehicle frame in a vice connecting rod are fixed
It is connected separately with resetting spring between point I.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the hydraulic cylinder supporting beam bottom surface
Both ends are installed with rear roller holder respectively, and rear roller is connected on rear roller holder, and hydraulic cylinder upper surface of support beam is fixed
There is hydraulic cylinder.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the linkage are hydraulic cylinder branch
The connecting rod I that support beam upper surface is connected by hinge II, the other end and II one end of connecting rod of connecting rod I have just been connected on III rotation axis of hinge
On, III both ends of hinge are hinged with change of lap special cart vehicle frame, and the other end of connecting rod II and one end of push rod are rotatably connected, and push away
Bar by extending to the front wheel side of change of lap special cart vehicle frame front end below change of lap special cart vehicle frame, and with fixed front wheel
Hole is rotatablely connected on supporting rod, and supporting rod lower opening is connect by axis pin with change of lap special cart vehicle frame.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the hydraulic lifting system includes liquid
Cylinder pressure and the handle being connect with hydraulic cylinder by hinge I, change of lap special cart vehicle frame rear end extend to the work at the top of hydraulic cylinder
On stopper rod and therewith nested encryptions.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the guide track system are parallel by two
Vehicle guide constitute, and be provided at both ends with forward and backward limited block in two parallel vehicle guides respectively.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the sleeper upper bottom surface are trapezoidal.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the platform moving assembly include
Axis, bearing and clamp spring are fixedly connected on by axis and bearing spider on the support of bearing after axis, bearing and clamp spring assembling.
Machine change of lap system on a kind of polychrome rotary photogravure press cylinder material, the front wheel and rear roller are steel
Material.
The utility model has the beneficial effects that:The adjustment time of uncoiling support shaft is significantly reduced in practical printing operation
Number extends slip ring service life;So that cylinder material is accurately positioned by artificial easily realize;It is dry without external force to printing equipment
It disturbs, keeps installation accuracy, on the basis of ensureing equipment normal operation, effectively reduce operation expense and equipment is long-term
The problems such as operation impacts device location precision.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the utility model stereogram schematic diagram;
Fig. 2 is the utility model frame assembly diagram;
Fig. 3 is the utility model trolley platform assembly diagram;
Fig. 4 is the utility model trolley platform block schematic illustration;
Fig. 5 is small 1 side view of truck position of the utility model;
Fig. 6 is small 2 side view of truck position of the utility model.
Fig. 7 is the utility model platform moving assembly sectional view
In figure, 1- trolley platforms;2- change of lap special cart vehicle frames;3- hydraulic cylinder supporting beams;4- connecting rods;5- angle bar;6-
The support of bearing;7- bearing spiders;8- platform moving assemblies;9- resetting springs fixed point II;10- platform moving assemblies take slot in;
11- handles;12- platform rails;13- vehicle guides;14- hinges I;15- hydraulic lifting systems;16- hinges III;17- hinges
Ⅱ;18- rear roller holders;19- rear rollers;20- front wheels;21- supporting rods;22- resetting springs;23- connecting rods I;24- axis pins;
25- resetting springs fixed point I;26- piston rods;27- hydraulic cylinders;28- push rods;29- connecting rods II;30- sleepers;31- axis;32- cards
Spring;33- bearings.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describing, it is clear that described embodiment is only a part of the embodiment of the utility model, rather than all
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise
Lower obtained every other embodiment, shall fall within the protection scope of the present invention.
Embodiment one:
As shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, machine change of lap system on a kind of polychrome rotary photogravure press cylinder material shown in fig. 6
System includes at least cantilever crane, further includes change of lap special cart, guide track system, change of lap special cart includes trolley platform 1, change of lap
Special cart vehicle frame 2, hydraulic lifting system 15 and hydraulic cylinder supporting beam 3 are fixed with two platforms on change of lap special cart vehicle frame 2
Guide rail 12, trolley platform 1 are connected on two platform rails 12, and hydraulic lifting system 15, liquid are fixed in hydraulic cylinder supporting beam 3
3 lower section of cylinder pressure supporting beam is fixed with rear roller 19, and hydraulic cylinder supporting beam 3 also passes through linkage and change of lap special cart vehicle frame 2
The front wheel 20 of front end is sequentially connected, and change of lap special cart vehicle frame 2 is placed in by front wheel 20 and rear roller 19 on guide track system.
The utility model is when making two pieces platform rail 12, and according to cylinder material diameter, finished product is packed into cylinder material
Trolley, it is principle not touch vehicle frame plane, support etc., determines 12 position of platform rail, spacing, and it is special to be welded in change of lap after determining
With car frame 2.
When installation makes hydraulic cylinder supporting beam 3,18 two pieces of rear roller holder is installed on hydraulic cylinder supporting beam with M10 bolts
Steel bobbin two pieces, mating axis, bearing, set, clamp spring etc. are installed in 3 both ends bottom surface on holder;Hydraulic cylinder is bolted
On supporting beam.
Each constitutional detail Combination Welding of vehicle frame is made according to cylinder material appearance and size, and assembles hydraulic lifting system, it is real
The parallel rising of now change of lap special cart vehicle frame pressurization, the parallel decline of pressure release.Make steel bobbin simultaneously, mating axis, bearing, set,
The parts such as clamp spring are installed on vehicle frame supporting rod front end, detachably tear correlated parts open.
When the utility model is used, material is sling with cantilever crane and is positioned over the trolley platform loading floor in lowest order
On, and substantially to just, corresponding position label, the slightly biased right side being made for different materials on table top.Turn round printing machine supporting rack
To home position, one-off is accurately positioned without frequent operation, is pushed and is schemed at volume on change of lap special cart to equipment
Shown in Y direction.Trolley platform height and front and back position Y-axis i.e. shown in figure, Z-direction are manually adjusted, reel material is made
Material support axis center is with rotation supporting support both sides locker to just.Telescopic shaft on the right side of rotating support is opened, paper spool two is made
Collateral support point enters supporting rack both sides locker and fixes, and then, it is flat to be moved to the left trolley along vertical guide rail direction, that is, X axis directions
Cylinder material is accurately positioned platform, i.e., with the cylinder material side that is working to just, cylinder material support shaft being injected and is compressed
Air locking support axis and cylinder material so far complete cylinder material installation.Printing machine supporting rack turns round certain altitude upwards, about
150mm, platform are laterally that X-direction resets to the right under the action of the spring, operate hydraulic cylinder pressure relief afterwards, fall trolley platform extremely
Lowest order, that is, Z-direction is manually pulled out trolley to Hoisting Position i.e. Y direction, carries out next round operation.
Paper roll is replaced using the utility model every time, rotation supporting support need to only carry out once-through operation, substantially prolong rotation
Turn the service life of support slip ring shaft;Due to carrying infeed stroke 100mm mobile mechanisms, becomes web feed printing material and simply slide
Friction is rolling friction, reduces the load of equipment and eliminates the influence to precision of equipment installation, equipment is not subject to any shadow
Ring installation, running precision external force.
Easy to use using the utility model, manufacturing cost use cost is very cheap, and reaches a tractor serves several purposes, and effect is non-
Chang Hao.
Trolley movement X-axis Y-axis is all made of rolling bearing, and Z axis uses hydraulic booster system, Portable power saving, process simplicity.Volume
For cylinder material during installation, apparatus body is not subject to any external force for being allowed to that movement occurs, and precision of equipment installation is cut
It is real to ensure.Cylinder material installation process is manual operation in addition to lifting, saves the energy.Significantly reduce the drive of equipment direct current
Dynamic system electric operating frequency, extends 3 times of system service life or more.
Embodiment two:
As shown in Figure 1, Figure 2, machine change of lap system on Fig. 3, Fig. 4, Fig. 5 and a kind of polychrome rotary photogravure press cylinder material shown in fig. 6
System, the trolley platform is by secondary 30 groups of the sleeper of two vice connecting rods 4, two supplementary bearing holders, 6, six sets of platform moving assemblies 8 and two
At;Two vice connecting rods 4 are fixedly connected with two supplementary bearing holders 6 by angle bar 5 respectively;There are three each 6 top of support of bearing settings
Square hole, square hole both sides are welded with bearing spider 7, platform moving assembly 8, the support of bearing 6 are connected between the bearing spider 7 of both sides
Upper surface between adjacent two square hole is welded with bolt vertically;One group of pillow has respectively been bolted in 6 top of each support of bearing
Wood 30, the square hole position setting that every group of 30 lower section of sleeper corresponds on the support of bearing 6 take slot 10 in there are three platform moving assembly,
Two supplementary bearing holders, 6 spiral-lock on the platform rail 12 of change of lap special cart vehicle frame 2, and platform moving assembly 8 by square hole with
The platform rail 12 of 6 lower section of the support of bearing is in contact.
When fabrication and installation trolley platform 1, bearing spider 7 is welded in 6 through hole corresponding position of the support of bearing at totally 2 × 3,
It is packed into bearing and bearing axis, 4 bolts are welded in corresponding position.After mounting platform moving assembly, sleeper, bearing spider 7 is detained
At 2 assembly platform rail 12 of change of lap special cart vehicle frame, connecting rod 4 is then set in vehicle frame platform rail lower part, is passed through
Angle bar welds the support of bearing and connecting rod and constitutes platform assembly, and it can with 6 bearings be support on platform rail to make the support of bearing,
Along X-axis free movement, install at resetting spring two-end-point to resetting spring fixed point I and II;When welding, connection on the right side of X axis
Bar is bonded with change of lap special cart vehicle frame, left-side connecting bar and vehicle frame spacing 100mm, to realize trolley platform X-direction
100mm strokes;Two sleeper bottom surfaces are processed bearing to take at slot 2 × 3, so that 2 × 3 sets of bearings of trolley platform are packed into, are realized
Sleeper bottom and reliable contacts above the support of bearing.4 bolt location of corresponding shaft bearing holder, the holes drilled through on sleeper, by sleeper four
A through-hole is inserted into four bolts of the support of bearing, and sleeper bottom is combined closely with the support of bearing, and is fastened two with nut, gasket
30 corresponding shaft bearing holder of a sleeper, 4 bolt punches, and is installed on the support of bearing, and fasten with nut.
Embodiment three:
Such as machine change of lap system on Fig. 2, Fig. 3, Fig. 5, Fig. 6 and a kind of polychrome rotary photogravure press cylinder material shown in Fig. 7, institute
It is provided with resetting spring fixed point II 9 in the wherein vice connecting rod 4 stated, resetting spring fixed point II 9 is at the both ends of connecting rod 4
It is special small with the change of lap of two supplementary bearing holders, 6 crossover location, the other side of two supplementary bearing holders 6 along its length corresponding thereto
It is respectively arranged with resetting spring fixed point I 25 on vehicle carriage 2, resetting spring fixed point II 9 is provided in a vice connecting rod 4 and changes
It is connected separately with resetting spring 22 between resetting spring fixed point I 25 on volume special cart vehicle frame 2.
Resetting spring 22 can make on polychrome rotary photogravure press cylinder material machine change of lap system after completing upper machine change of lap work,
Make trolley platform 1 along X-axis free movement, trolley platform 1 is finally allowed to be restored to ideal position.
Example IV:
As shown in Figure 1, Figure 2, machine change of lap system on Fig. 5 and a kind of polychrome rotary photogravure press cylinder material shown in fig. 6, it is described
3 bottom surface both ends of hydraulic cylinder supporting beam are installed with rear roller holder 18 respectively, and rear roller 19 is connected to rear roller holder 18
On, 3 upper surface of hydraulic cylinder supporting beam is fixed with hydraulic cylinder 27.The linkage is that 3 upper surface of hydraulic cylinder supporting beam passes through
The connecting rod I 23 that hinge II 17 connects, the other end and II 29 one end of connecting rod of connecting rod I 23 have just been connected in III rotation axis of hinge, hinge
III 16 both ends are hinged with change of lap special cart vehicle frame 2, and one end of the other end and push rod 28 of connecting rod II 29 is rotatably connected,
Push rod 28 is extended to 20 side of front wheel of 2 front end of change of lap special cart vehicle frame by the lower section of change of lap special cart vehicle frame 2, and with it is solid
Determine hole on the supporting rod 21 of front wheel 20 to be rotatablely connected, 21 lower opening of supporting rod is connected by axis pin 24 and change of lap special cart vehicle frame 2
It connects.
The hydraulic lifting system 15 includes hydraulic cylinder 27 and the handle being connect with hydraulic cylinder 27 by hinge I 14
11,2 rear end of change of lap special cart vehicle frame extends on the piston rod 26 at the top of hydraulic cylinder 27 and nested encryptions therewith.
In use, when handle is pushed F, oiling in hydraulic cylinder pushes piston rod uplink, and II holding position of hinge is constant,
Vehicle frame rear portion moves up, and hinge III fixes hinged, the rising of Synchronous lifting hinge III with vehicle frame;Connecting rod II and connecting rod III and hinge
III hinge axis is reliably welded and fixed, and vehicle frame, which rises, drives connecting rod II, connecting rod III and hinge axis dynamic for shaft rotation with hinge III;Connecting rod
Rotation pushes push rod to move forward and pushes supporting rod dynamic by shaft rotation of axis pin, synchronize and lift vehicle frame front, realizes that vehicle frame pushes volume
The parallel movement risen i.e. to Z axis of cylinder material, range 150mm.
Embodiment five:
As shown in Figure 1, Figure 2, machine change of lap system on Fig. 5 and a kind of polychrome rotary photogravure press cylinder material shown in fig. 6, it is described
Guide track system is made of two parallel vehicle guides 13, and respectively before two parallel vehicle guides 13 are provided at both ends with,
Limited block afterwards.
By installation is complete, trolley is pushed into mounted vehicle guide, and welds forward and backward limit in vehicle guide corresponding position
Position block, its load-bearing surface of vehicle guide are preferably concordant with Equipment Foundations ± 0.00, otherwise influence the rotation of roll support frame, and protect
Its levelness is held, and basis consolidates after avoiding load-bearing and settles, system completion can come into operation.
The utility model uses this scheme, and when actually changing paper operation, trolley will not slide back and forth, and be convenient for accurate operation,
Improve precision of equipment installation.
Embodiment six:
As shown in Figure 1, Figure 2, machine change of lap system on Fig. 3, Fig. 5 and a kind of polychrome rotary photogravure press cylinder material shown in fig. 6, institute
30 upper bottom surface of sleeper stated is trapezoidal.
The utility model makes cylinder material place more firm, safety using this scheme, is convenient for practical operation.
Embodiment seven:
As shown in Figure 1, Figure 2, machine change of lap system on Fig. 3, Fig. 5, Fig. 6 and a kind of polychrome rotary photogravure press cylinder material shown in Fig. 7
System, the platform moving assembly 8 include that axis 31, bearing 33 and clamp spring 32 pass through after axis 31, bearing 33 and clamp spring 32 assemble
Axis 31 is fixedly connected on bearing spider 7 on the support of bearing 6.
Preferably the front wheel 20 and rear roller 19 are steel materials.
The utility model makes the part exchanging of equipment become convenient using this scheme, and extends equipment to a certain extent
Service life.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute in the utility model embodiment
It is only used for explaining relative position relation, the motion conditions etc. under a certain particular pose (as shown in the picture) between each component, such as
When the fruit particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, the description for being related to " first ", " second " etc. in the present invention is used for description purposes only, and cannot understand
To indicate or implying its relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " first ",
The feature of " second " can explicitly or implicitly include at least one of the features.
Technical solution between each embodiment can be combined with each other, but must be with those of ordinary skill in the art's energy
It is enough realize based on, when the knot that conflicting or cannot achieve when will be understood that this technical solution occurs in the combination of technical solution
Conjunction is not present, also not within the protection domain of the requires of the utility model.