CN207735184U - A kind of automatic UV spray-painting production lines of advanceable - Google Patents
A kind of automatic UV spray-painting production lines of advanceable Download PDFInfo
- Publication number
- CN207735184U CN207735184U CN201721787005.9U CN201721787005U CN207735184U CN 207735184 U CN207735184 U CN 207735184U CN 201721787005 U CN201721787005 U CN 201721787005U CN 207735184 U CN207735184 U CN 207735184U
- Authority
- CN
- China
- Prior art keywords
- spray
- rack
- advanceable
- guide rail
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a kind of automatic UV spray-painting production lines of advanceable, including rack, control system, conveyer system, paint spraying system, drying levelling system and curing system, the conveyer system is the advanceable conveyer system of discontinuity feeding, the paint spraying system includes the guide rail being arranged in rack and the spray gun that is arranged on guide rail, the quantity of the guide rail and spray gun is several, the guide rail is consistent with the quantity of spray gun, the guide rail and spray gun are connected to the control system, and photoelectric induction device is additionally provided in the rack.The utility model uses PLC programming Controls, sprays effective area completely, has effectively saved paint raw materials, will not cause the waste of raw material；Equipped with photoelectric induction device, the more accurate size shape for accurately sensing workpiece to be sprayed realizes intelligence and the precision of spraying；Multiple spray guns work at the same time, and realize that a production line completes the operation of multiple steps, improve production efficiency, save production cost.
Description
Technical field
The utility model is related to a kind of spray-painting production lines, more particularly, to a kind of automatic UV spray-painting production lines of advanceable.
Background technology
In the industrial production, it in order to further protect product or keep product surface more smooth beautiful, is typically necessary pair
Product surface carries out spray treatment, and spraying process has been widely used for the industry products such as automobile, household electrical appliances, plastic cement and furniture
On.Spraying is dispersed into uniform and fine droplet, is applied over by spray gun or dish-style atomizer by means of pressure or centrifugal force
The coating process on coated article surface.Aerial spraying, airless spraying, electrostatic spraying and above-mentioned basic spray form can be divided into
The mode of various derivations, such as big flow low-pressure atomizing spraying, thermal spraying, automatic spraying, multigroup spraying.Spraying operation produces
It is efficient, it is suitable for handwork and industrial automation produces, having a wide range of application mainly has hardware, plastic cement, family property, military project, ship
The fields such as oceangoing ship are to apply a kind of most common application mode now.Existing spray-painting production line is generally by conveyer belt/transmission
Workpiece is transported in closed spray room by band, and spraying paint by spray gun makes paint be built-up on workpiece, then makes the work sprayed
The paint rapid curing on part surface, to reach the quick processing to workpiece surface, with the continuous improvement of production requirement, sometimes
When needing to carry out multilayer spraying to a kind of workpiece, such as processing Workpiece painting, need to carry out priming paint, middle paint and finishing coat spraying,
In order to improve production efficiency, the spraying in the multilayer paint for once completing workpiece is needed.It is existing that multilayer paint spraying is carried out to workpiece
Shortcoming is existing for the production line of processing：It is existing that workpiece progress multilayer spray painting processing is generally required that a plurality of production is arranged
Line, each production line correspond to the spraying of coast of paint or utilize a production line, repeat the spraying of different layers paint, use
A plurality of production line carries out multilayer paint spraying, needs big cost input, and processing efficiency can reduce, and use a production line into
Row repeats to spray, and when carrying out lower coast of paint spraying after completing coast of paint spraying again, carries out cleaning and accordingly turning line
Work, can so influence production efficiency, and influence the quality of Workpiece painting, besides existing one step completed using multilayer paint
The shortcomings of that there are processing efficiencies is low for production line, hardening time is long, and solidification effect is poor, Workpiece painting processing quality defect.It is most main
What is wanted is to cause sprayed surface uneven because production line does not pause in spraying, and thickness is inconsistent, influences the quality of spraying,
And the coating cloud of high degree of dispersion and the solvent that evaporates, environment is both polluted, is unfavorable for health, and waste coating, causes
Unnecessary economic loss.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of automatic UV sprayings production of advanceable
Line, the utility model adopts the following technical scheme：A kind of automatic UV spray-painting production lines of advanceable, including rack and control system
System, control system are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and effective area are sprayed completely, in the rack
Equipped with conveyer system, conveyer system is transported to each system by workpiece is sprayed, and is carried without artificial, fully achieves automatic metaplasia
Production is equipped with paint spraying system, drying levelling system and curing system, between the conveyer system is successively above the conveyer system
The advanceable conveyer system of disconnected property feeding, realizes that each amount of feeding is identical using advanceable conveyer system, stops in feeding
It is sprayed during, the effect sprayed in this way is uniform, and thickness is also consistent, will not the different position spray of product
The different phenomenon of the effect of painting, the paint spraying system include the guide rail being arranged in rack and the spray gun that is arranged on guide rail,
During workpiece pauses, movement of the spray gun on guide rail at the uniform velocity sprays workpiece, and the quantity of the guide rail and spray gun is
Several, the guide rail is consistent with the quantity of spray gun, can thus spray priming paint and carry out spray paint again later, no longer needs to turn
Production line is changed, improves production efficiency, a production line can realize that multistep produces, and save production cost, high-energy and high-efficiency,
The guide rail and spray gun are connected to the control system, and photoelectric induction device, the optoelectronic induction are additionally provided in the rack
Device is located at the front of paint spraying system, and the photoelectric induction device has been connected to the control system photoelectric induction device, more accurate
It really accurately senses the size shape of workpiece to be sprayed, and by the signal transmission detected to PLC control cabinet, and makes corresponding
Spray treatment, realize intelligence and the precision of spraying.
Preferably, as soon as the rack is a closed babinet, the irritating gas generated in spraying process in this way
It will not leak into air, harm will not be generated to environment and people’s lives, pollution will not be generated to environment, in the machine
Frame is equipped with several doors that can be opened and closed and can open door in this way when generating unexpected and be checked to take out workpiece
Either replace, on the edge of the door be equipped with sealing strip, be equipped with sealing strip sealing effect it is more preferable, avoid pernicious gas from
It is leaked in the gap of door, several watch windows is additionally provided in the rack, the material of the watch window is transparent
Material, in this way be convenient for observation workpiece the progress of work, without open door it is known that workpiece state, the transparent material of window
Glass is selected mostly, glass has good perspective, light transmission, higher to the transmitance of near-infrared heat ray in sunlight,
But indoor wall top ground and furniture are refracted to visible light, fabric and the far infrared long wave heat ray that reflects generation effectively hinder
Gear, therefore apparent " glasshouse effect " can be generated, clear glass is relatively low to the transmitance of sunlight middle-ultraviolet lamp；It insulates against sound, have centainly
Heat-insulating property.
Preferably, the photoelectric induction device is optoelectronic switch, and the quantity of the optoelectronic switch is several, the photoelectricity
Switch is arranged on the same straight line of rack, and the orientation of the optoelectronic switch is parallel with the direction of the guide rail.Photoelectricity
Switch is the switch that electrical control is carried out by opto-electronic conversion, it is blocked to light beam using detected material, to detectable substance
Body whether there is or not.Object is not limited to material, and the opaque object of all energy can be detected.Optoelectronic switch is emitting input current
Be converted to optical signal injection on device, receiver further according to the light received range without being detected to target object.Due to
The contactless of people and object or object and object may be implemented in optoelectronic switch, can effectively reduce abrasion, and have the characteristics that quick.
Improve the service life of system and certain technical performances.This novel optoelectronic switch has been used as Level measurement, liquid level control
System, product counting, width differentiation, velocity measuring, cut-to-length, hole identification, signal delay, automatically-controlled door sensing, colour code detection,
The numerous areas such as punching machine and cutter and security protection.MGK series optoelectronic switches are the products of modern microelectronic technology development,
It is the upgraded product of HGK series of IR optoelectronic switches.There is oneself outstanding feature compared with previous optoelectronic switch：Tool
There is self diagnosis stable work area instruction function, can inform whether working condition is reliable in time；Correlation, reflective, mirror-reflection
Formula optoelectronic switch prevents from interfering with each other function, easy for installation；To synchronous outside ES（Outer diagnosis）Being configured for control terminal can
Whether preliminary examination optoelectronic switch works normally before operation.And the interruption or detection of computer or programmable controller can be received at any time
Instruction, outer diagnosis keep optoelectronic switch intelligent with the appropriately combined of self diagnosis；Fast response time, the response of high speed optoelectronic switch
Speed can reach 0.1ms, per minute to carry out 300,000 detection operations, can detect the small items of high-speed mobile；Using special
Integrated circuit and advanced SMT surface mounting technologies have very high reliability；Small, light-weight, installation and debugging are simple,
And there is short-circuit protection function.
Preferably, the advanceable conveyer system includes the multiple long axis arranged in parallel being arranged in rack, the length
Axis and the rack are vertical in the horizontal plane, are equipped with synchronous pulley at the both ends of the long axis, adjacent two synchronous pulleys are logical
It crosses synchronous belt to be connected, the synchronous belt is connected with driving motor, and the driving motor is servo motor, and servo motor refers to
The engine that control machinery element operates in servo-drive system, is a kind of indirect speed change gear of subsidy motor.Servo motor can make
Speed is controlled, positional precision is very accurate, can convert voltage signal to torque and rotating speed with drive control object, servo electricity
Machine rotor rotating speed is controlled by input signal, and energy fast reaction, in automatic control system, is used as executive component, and have machine
The characteristics such as electrical time constant is small, the linearity is high, pickup voltage can be converted into the electric signal received the position of the angle on motor reel
It moves or angular speed exports.Be divided into direct current and AC servomotor two major classes, be mainly characterized by, when signal voltage is zero without
Rotation phenomenon, rotating speed uniform descent with the increase of torque.
Preferably, the distance between two adjacent long axis are identical, are convenient for synchronous belt transmission in this way, and apart from phase
Together, convenient for putting the workpiece to be sprayed, and apart from identical, the distance fed every time in this way is also identical, is sprayed in this way
Paint just can evenly, and thickness is also suitable and identical, and the effect of spraying is good, and the product sprayed out is more beautiful,
The long axis is sleeved on the annulus on long axis equipped with several, is equipped with annulus, increases between workpiece and long axis to be sprayed
Frictional force so that workpiece will not fall off either movement during movement, ensure that the effect of spraying, adjacent two circles
The distance between ring is identical, is more prone to put workpiece to be sprayed in this way, any position can.
Preferably, the material of the annulus is rubber material, and rubber is a kind of flexible polymer.Nitrile rubber is by propylene
Nitrile is formed with butadiene copolymer, and for acrylonitrile content by 18%-50%, acrylonitrile content is higher, to petrochemical industry oil product hydrocarbon fuel oil it
Better, but cryogenic property is then deteriorated repellence, and general use temperature range is subzero 25-100 DEG C.Nitrile rubber is current oil sealing
And one of most common rubber of O-ring, have good oil resistant, the characteristic of water resistant, anti-solvent and anti-high pressure oil.With good pressure
Contracting, wear-resistant and extending force.
Preferably, the control system is the switch board being arranged in rack side, and the set-up of control system is in rack
Side, observation easy to remove, and facilitate debugging routine etc., and seem that the product is high-end and atmospheric, it is set on the switch board
Have liquid crystal display and control button that the product is realized intelligent, liquid crystal display can show the work of the product into
Journey, it is very clear, the course of work of product is monitored in real time, control button is easy to operation, during the work time can be real
The operations such as existing emergency stop, it is more safe.
Preferably, it is additionally provided with automatic flushing device on the spray gun of the paint spraying system, is equipped with automatic flushing device, is spraying
Spray gun is cleaned automatically after the completion of work, is avoided because the relationship of time, which paints the deposition exsiccation in spray gun, blocks spray gun
Nozzle, and in the painting color of conversion spraying, the mixing of paint can also be avoided, color is generated to the color to be sprayed
Deviation.
Compared with prior art, the utility model has the beneficial effects that：1, using PLC programming Controls, it is not necessarily to artificial typesetting,
Automatic detection, sprays effective area, will not spray to other positions, effectively saved paint raw materials, Bu Huizao completely
At the waste of raw material；2, it is equipped with photoelectric induction device, the more accurate size shape for accurately sensing workpiece to be sprayed, and will
The signal transmission detected makes corresponding spray treatment to PLC control cabinet, realizes intelligence and the precision of spraying；3、
Multiple spray guns work at the same time, while primer spray and finishing coat, realize that a production line completes the operation of multiple steps, improve production
Efficiency saves production cost, reduces some unnecessary losses for enterprise, increases the benefit of enterprise.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the side structure schematic diagram of the rack of the utility model.
Fig. 3 is the structural schematic diagram of the conveyer system of the utility model.
Fig. 4 is the structural schematic diagram of the control system of the utility model.
Fig. 5 is the structural schematic diagram of the paint spraying system of the utility model.
Wherein：1. control system, 2. racks, 21., 22. observation panels, 211. sealing strips, 3. conveyer systems, 31. synchronize
Belt wheel, 32. long axis, 33. annulus, 34. synchronous belts, 35. driving motors, 4. paint spraying systems, 41. guide rails, 42. spray guns, 5. levellings
Drying system, 6. curing systems, 7. photoelectric induction devices, 11. liquid crystal displays, 12. control buttons.
Specific implementation mode
It is further described below by non-limiting embodiment and in conjunction with attached drawing to the utility model：
The first embodiment of the utility model is given in figure：A kind of automatic UV spray-painting production lines of advanceable, including
Rack 2 and control system 1, control system 1 are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and spray effective face completely
Product is equipped with conveyer system 3 in the rack 2, and conveyer system 3 is transported to each system by workpiece is sprayed, and is carried without artificial,
Automated production is fully achieved, is equipped with paint spraying system 4, drying levelling system 5 and solidification system successively above the conveyer system 3
System 6, the conveyer system 3 are the advanceable conveyer system of discontinuity feeding, using advanceable conveyer system realize it is each into
It is identical to amount, is sprayed during feeding pause, the effect sprayed in this way is uniform, and thickness is also consistent
, will not the different position spraying of product the different phenomenon of effect, the paint spraying system 4 includes that leading in rack 2 is arranged
Rail 41 and the spray gun 42 being arranged on guide rail 41, during workpiece pauses, movement pair of the spray gun 42 on guide rail 41 at the uniform velocity
Workpiece is sprayed, and the quantity of the guide rail 41 and spray gun 42 is several, and the guide rail 41 is consistent with the quantity of spray gun 42, this
Sample carries out spray paint again after can having sprayed priming paint, is not necessarily to reconvert production line, improves production efficiency, a production line
Can realize that multistep produces, save production cost, high-energy and high-efficiency, the guide rail 41 and spray gun 42 with 1 phase of control system
Connection, is additionally provided with photoelectric induction device 7, the photoelectric induction device 7 is located at the front of paint spraying system 4, institute in the rack 2
It states photoelectric induction device 7 with control system 1 to be connected, is equipped with photoelectric induction device 7, more accurately accurately senses and to spray
The size shape of workpiece, and by the signal transmission detected to PLC control system 1, and corresponding spray treatment is made, realize spray
The intelligence of painting and precision.
The rack 2 is a closed babinet, and the irritating gas generated in spraying process in this way would not be outer
It lets out in air, harm will not be generated to environment and people’s lives, pollution will not be generated to environment, in the rack 2
Equipped with the door 21 that several can be opened and closed, in this way when generating unexpected, door 21 can be opened and checked to take out workpiece
It either replaces, sealing strip 211 is equipped on the edge of the door 21, it is more preferable equipped with 211 sealing effect of sealing strip, it has avoided
Evil gas is leaked from the gap of door 21, several watch windows 22, the watch window are additionally provided in the rack 2
22 material be transparent material, in this way be convenient for observe workpiece the progress of work, without open door 21 it is known that workpiece shape
The transparent material of state, watch window 22 selects glass, glass to have good perspective, light transmission mostly, to close in sunlight
The transmitance of infrared heat ray is higher, but to visible light refract to indoor wall top ground and furniture, fabric and reflect the remote of generation
Infrared long wave heat ray but effectively stops, therefore can generate apparent " glasshouse effect ", and clear glass is to sunlight middle-ultraviolet lamp
Transmitance is relatively low；It insulates against sound, have certain heat-insulating property.
The photoelectric induction device 7 is optoelectronic switch, and the quantity of the optoelectronic switch is several, and the optoelectronic switch is set
It sets on the same straight line of rack 2, the orientation of the optoelectronic switch is parallel with the direction of the guide rail 41.Optoelectronic switch
It is the switch that electrical control is carried out by opto-electronic conversion, it is blocked to light beam using detected material, to which detection object has
Nothing.Object is not limited to material, and all opaque objects can be detected.Optoelectronic switch turns input current on transmitter
It is changed to optical signal injection, receiver detects target object further according to the range of the light received.Due to optoelectronic switch
The contactless of people and object or object and object may be implemented, can effectively reduce abrasion, and have the characteristics that quick, improve and be
The service life of system and certain technical performances.This novel optoelectronic switch has been used as Level measurement, Liquid level, product meter
Number, velocity measuring, cut-to-length, hole identification, signal delay, automatically-controlled door sensing, colour code detection, punching machine and is cut at width differentiation
Cut the numerous areas such as machine and security protection.MGK series optoelectronic switches are the products of modern microelectronic technology development, are HGK systems
The upgraded product of row Photoelectric infrared switch.There is oneself outstanding feature compared with previous optoelectronic switch：With autodiagnosis
Disconnected stable work area indicates function, can inform whether working condition is reliable in time；Correlation, reflective, reflection type mirror photoelectricity
Switch prevents from interfering with each other function, easy for installation；To synchronous outside ES（Outer diagnosis）Being configured for control terminal can run
Whether preceding preliminary examination optoelectronic switch works normally.And interruption or the detection instruction of computer or programmable controller can be received at any time,
Outer diagnosis keeps optoelectronic switch intelligent with the appropriately combined of self diagnosis；Fast response time, the response speed of high speed optoelectronic switch
0.1ms is can reach, it is per minute to carry out 300,000 detection operations, the small items of high-speed mobile can be detected；Using special integrated
Circuit and advanced SMT surface mounting technologies have very high reliability；Small, light-weight, installation and debugging are simple, and have
There is short-circuit protection function.
The advanceable conveyer system includes the multiple long axis 32 arranged in parallel being arranged in rack, the long axis 32 with
The rack 2 is vertical in the horizontal plane, and synchronous pulley 31, adjacent two synchronous pulleys 31 are equipped at the both ends of the long axis 32
It is connected by synchronous belt 34, the synchronous belt 34 is connected with driving motor 35, and the driving motor 35 is servo motor, is watched
It refers to the engine that control machinery element operates in servo-drive system to take motor, is a kind of indirect speed change gear of subsidy motor.It watches
Control speed can be made by taking motor, and positional precision is very accurate, can convert voltage signal to torque and rotating speed with drive control
Object, servo motor rotor rotating speed are controlled by input signal, and energy fast reaction, in automatic control system, are used as executing member
Part, and with characteristics such as electromechanical time constant small, the linearity is high, pickup voltages, the electric signal received can be converted into electronic
Angular displacement on arbor or angular speed output.It is divided into direct current and AC servomotor two major classes, is mainly characterized by, works as signal
Without rotation phenomenon, rotating speed uniform descent with the increase of torque when voltage is zero.
The distance between two adjacent long axis 32 are identical, are convenient for the transmission of synchronous belt 34 in this way, and apart from identical,
Convenient for putting the workpiece to be sprayed, and apart from identical, the distance fed every time in this way is also paint that is identical, spraying in this way
Just can evenly, thickness is also suitable and identical, and the effect of spraying is good, and the product sprayed out is more beautiful, described
Long axis 32 is sleeved on the annulus 33 on long axis 32 equipped with several, is equipped with annulus 33, increase workpiece to be sprayed and long axis it
Between frictional force so that workpiece will not fall off either mobile during movement, ensure that the effect of spraying, adjacent two
The distance between a annulus 33 is identical, is more prone to put workpiece to be sprayed in this way, any position can.
The material of the annulus 33 is rubber material, and rubber is a kind of flexible polymer.Nitrile rubber by acrylonitrile with
Butadiene copolymer forms, and for acrylonitrile content by 18%-50%, acrylonitrile content is higher, the resistance to petrochemical industry oil product hydrocarbon fuel oil
Property better, but cryogenic property is then deteriorated, and general use temperature range is subzero 25-100 DEG C, and nitrile rubber is current oil sealing and O-shaped
One of most common rubber is enclosed, there is good oil resistant, the characteristic of water resistant, anti-solvent and anti-high pressure oil, also there is good pressure
Contracting, wear-resistant and extending force.
The control system 1 is the switch board being arranged in 2 side of rack, and the control system 1 is arranged the one of rack 2
Side, observation easy to remove, and facilitate debugging routine etc., and seem that the product is high-end and atmospheric, it is equipped on the switch board
Liquid crystal display 11 and control button 12 are so that the product realizes that intelligence, liquid crystal display 11 can show the work of the product
Process, it is very clear, the course of work of product is monitored in real time, control button 12 is easy to operation, during the work time may be used
It is more safe to realize the operations such as emergency stop.
It is additionally provided with automatic flushing device on the spray gun 42 of the paint spraying system 4, automatic flushing device is equipped with, in spray coating operations
Spray gun is cleaned automatically after the completion, is avoided because the relationship paint of time, which deposits to be dried in spray gun 42, blocks spray gun 42
Nozzle, and in the painting color of conversion spraying, the mixing of paint can also be avoided, color is generated to the color to be sprayed
Deviation.
Second of embodiment of the utility model is given in figure：A kind of automatic UV spray-painting production lines of advanceable, including
Rack 2 and control system 1, control system 1 are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and spray effective face completely
Product is equipped with conveyer system 3 in the rack 2, and conveyer system 3 is transported to each system by workpiece is sprayed, and is carried without artificial,
Automated production is fully achieved, is equipped with paint spraying system 4, drying levelling system 5 and solidification system successively above the conveyer system 3
System 6, the conveyer system 3 are the advanceable conveyer system of discontinuity feeding, using advanceable conveyer system realize it is each into
It is identical to amount, is sprayed during feeding pause, the effect sprayed in this way is uniform, and thickness is also consistent
, will not the different position spraying of product the different phenomenon of effect, the paint spraying system 4 includes that leading in rack 2 is arranged
Rail 41 and the spray gun 42 being arranged on guide rail 41, during workpiece pauses, movement pair of the spray gun 42 on guide rail 41 at the uniform velocity
Workpiece is sprayed, and the quantity of the guide rail 41 and spray gun 42 is several, and the guide rail 41 is consistent with the quantity of spray gun 42, this
Sample carries out spray paint again after can having sprayed priming paint, is not necessarily to reconvert production line, improves production efficiency, a production line
Can realize that multistep produces, save production cost, high-energy and high-efficiency, the guide rail 41 and spray gun 42 with 1 phase of control system
Connection, is additionally provided with photoelectric induction device 7, the photoelectric induction device 7 is located at the front of paint spraying system 4, institute in the rack 2
It states photoelectric induction device 7 with control system 1 to be connected, is equipped with photoelectric induction device 7, more accurately accurately senses and to spray
The size shape of workpiece, and by the signal transmission detected to PLC control system 1, and corresponding spray treatment is made, realize spray
The intelligence of painting and precision.
The third embodiment of the utility model is given in figure：A kind of automatic UV spray-painting production lines of advanceable, including
Rack 2 and control system 1, control system 1 are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and spray effective face completely
Product is equipped with conveyer system 3 in the rack 2, and conveyer system 3 is transported to each system by workpiece is sprayed, and is carried without artificial,
Automated production is fully achieved, is equipped with paint spraying system 4, drying levelling system 5 and solidification system successively above the conveyer system 3
System 6, the conveyer system 3 are the advanceable conveyer system of discontinuity feeding, using advanceable conveyer system realize it is each into
It is identical to amount, is sprayed during feeding pause, the effect sprayed in this way is uniform, and thickness is also consistent
, will not the different position spraying of product the different phenomenon of effect, the paint spraying system 4 includes that leading in rack 2 is arranged
Rail 41 and the spray gun 42 being arranged on guide rail 41, during workpiece pauses, movement pair of the spray gun 42 on guide rail 41 at the uniform velocity
Workpiece is sprayed, and the quantity of the guide rail 41 and spray gun 42 is several, and the guide rail 41 is consistent with the quantity of spray gun 42, this
Sample carries out spray paint again after can having sprayed priming paint, is not necessarily to reconvert production line, improves production efficiency, a production line
Can realize that multistep produces, save production cost, high-energy and high-efficiency, the guide rail 41 and spray gun 42 with 1 phase of control system
Connection, is additionally provided with photoelectric induction device 7, the photoelectric induction device 7 is located at the front of paint spraying system 4, institute in the rack 2
It states photoelectric induction device 7 with control system 1 to be connected, is equipped with photoelectric induction device 7, more accurately accurately senses and to spray
The size shape of workpiece, and by the signal transmission detected to PLC control system 1, and corresponding spray treatment is made, realize spray
The intelligence of painting and precision.
The rack 2 is a closed babinet, and the irritating gas generated in spraying process in this way would not be outer
It lets out in air, harm will not be generated to environment and people’s lives, pollution will not be generated to environment, in the rack 2
Equipped with the door 21 that several can be opened and closed, in this way when generating unexpected, door 21 can be opened and checked to take out workpiece
It either replaces, sealing strip 211 is equipped on the edge of the door 21, it is more preferable equipped with 211 sealing effect of sealing strip, it has avoided
Evil gas is leaked from the gap of door 21, several watch windows 22, the watch window are additionally provided in the rack 2
22 material be transparent material, in this way be convenient for observe workpiece the progress of work, without open door 21 it is known that workpiece shape
The transparent material of state, watch window 22 selects glass, glass to have good perspective, light transmission mostly, to close in sunlight
The transmitance of infrared heat ray is higher, but to visible light refract to indoor wall top ground and furniture, fabric and reflect the remote of generation
Infrared long wave heat ray but effectively stops, therefore can generate apparent " glasshouse effect ", and clear glass is to sunlight middle-ultraviolet lamp
Transmitance is relatively low；It insulates against sound, have certain heat-insulating property.
The 4th kind of embodiment of the utility model is given in figure：A kind of automatic UV spray-painting production lines of advanceable, including
Rack 2 and control system 1, control system 1 are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and spray effective face completely
Product is equipped with conveyer system 3 in the rack 2, and conveyer system 3 is transported to each system by workpiece is sprayed, and is carried without artificial,
Automated production is fully achieved, is equipped with paint spraying system 4, drying levelling system 5 and solidification system successively above the conveyer system 3
System 6, the conveyer system 3 are the advanceable conveyer system of discontinuity feeding, using advanceable conveyer system realize it is each into
It is identical to amount, is sprayed during feeding pause, the effect sprayed in this way is uniform, and thickness is also consistent
, will not the different position spraying of product the different phenomenon of effect, the paint spraying system 4 includes that leading in rack 2 is arranged
Rail 41 and the spray gun 42 being arranged on guide rail 41, during workpiece pauses, movement pair of the spray gun 42 on guide rail 41 at the uniform velocity
Workpiece is sprayed, and the quantity of the guide rail 41 and spray gun 42 is several, and the guide rail 41 is consistent with the quantity of spray gun 42, this
Sample carries out spray paint again after can having sprayed priming paint, is not necessarily to reconvert production line, improves production efficiency, a production line
Can realize that multistep produces, save production cost, high-energy and high-efficiency, the guide rail 41 and spray gun 42 with 1 phase of control system
Connection, is additionally provided with photoelectric induction device 7, the photoelectric induction device 7 is located at the front of paint spraying system 4, institute in the rack 2
It states photoelectric induction device 7 with control system 1 to be connected, is equipped with photoelectric induction device 7, more accurately accurately senses and to spray
The size shape of workpiece, and by the signal transmission detected to PLC control system 1, and corresponding spray treatment is made, realize spray
The intelligence of painting and precision.
The photoelectric induction device 7 is optoelectronic switch, and the quantity of the optoelectronic switch is several, and the optoelectronic switch is set
It sets on the same straight line of rack 2, the orientation of the optoelectronic switch is parallel with the direction of the guide rail 41.Optoelectronic switch
It is the switch that electrical control is carried out by opto-electronic conversion, it is blocked to light beam using detected material, to which detection object has
Nothing.Object is not limited to material, and all opaque objects can be detected.Optoelectronic switch turns input current on transmitter
It is changed to optical signal injection, receiver detects target object further according to the range of the light received.Due to optoelectronic switch
The contactless of people and object or object and object may be implemented, can effectively reduce abrasion, and have the characteristics that quick, improve and be
The service life of system and certain technical performances.This novel optoelectronic switch has been used as Level measurement, Liquid level, product meter
Number, velocity measuring, cut-to-length, hole identification, signal delay, automatically-controlled door sensing, colour code detection, punching machine and is cut at width differentiation
Cut the numerous areas such as machine and security protection.MGK series optoelectronic switches are the products of modern microelectronic technology development, are HGK systems
The upgraded product of row Photoelectric infrared switch.There is oneself outstanding feature compared with previous optoelectronic switch：With autodiagnosis
Disconnected stable work area indicates function, can inform whether working condition is reliable in time；Correlation, reflective, reflection type mirror photoelectricity
Switch prevents from interfering with each other function, easy for installation；To synchronous outside ES（Outer diagnosis）Being configured for control terminal can run
Whether preceding preliminary examination optoelectronic switch works normally.And interruption or the detection instruction of computer or programmable controller can be received at any time,
Outer diagnosis keeps optoelectronic switch intelligent with the appropriately combined of self diagnosis；Fast response time, the response speed of high speed optoelectronic switch
0.1ms is can reach, it is per minute to carry out 300,000 detection operations, the small items of high-speed mobile can be detected；Using special integrated
Circuit and advanced SMT surface mounting technologies have very high reliability；Small, light-weight, installation and debugging are simple, and have
There is short-circuit protection function.
The 5th kind of embodiment of the utility model is given in figure：A kind of automatic UV spray-painting production lines of advanceable, including
Rack 2 and control system 1, control system 1 are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and spray effective face completely
Product is equipped with conveyer system 3 in the rack 2, and conveyer system 3 is transported to each system by workpiece is sprayed, and is carried without artificial,
Automated production is fully achieved, is equipped with paint spraying system 4, drying levelling system 5 and solidification system successively above the conveyer system 3
System 6, the conveyer system 3 are the advanceable conveyer system of discontinuity feeding, using advanceable conveyer system realize it is each into
It is identical to amount, is sprayed during feeding pause, the effect sprayed in this way is uniform, and thickness is also consistent
, will not the different position spraying of product the different phenomenon of effect, the paint spraying system 4 includes that leading in rack 2 is arranged
Rail 41 and the spray gun 42 being arranged on guide rail 41, during workpiece pauses, movement pair of the spray gun 42 on guide rail 41 at the uniform velocity
Workpiece is sprayed, and the quantity of the guide rail 41 and spray gun 42 is several, and the guide rail 41 is consistent with the quantity of spray gun 42, this
Sample carries out spray paint again after can having sprayed priming paint, is not necessarily to reconvert production line, improves production efficiency, a production line
Can realize that multistep produces, save production cost, high-energy and high-efficiency, the guide rail 41 and spray gun 42 with 1 phase of control system
Connection, is additionally provided with photoelectric induction device 7, the photoelectric induction device 7 is located at the front of paint spraying system 4, institute in the rack 2
It states photoelectric induction device 7 with control system 1 to be connected, is equipped with photoelectric induction device 7, more accurately accurately senses and to spray
The size shape of workpiece, and by the signal transmission detected to PLC control system 1, and corresponding spray treatment is made, realize spray
The intelligence of painting and precision.
The advanceable conveyer system includes the multiple long axis 32 arranged in parallel being arranged in rack, the long axis 32 with
The rack 2 is vertical in the horizontal plane, and synchronous pulley 31, adjacent two synchronous pulleys 31 are equipped at the both ends of the long axis 32
It is connected by synchronous belt 34, the synchronous belt 34 is connected with driving motor 35, and the driving motor 35 is servo motor, is watched
It refers to the engine that control machinery element operates in servo-drive system to take motor, is a kind of indirect speed change gear of subsidy motor.It watches
Control speed can be made by taking motor, and positional precision is very accurate, can convert voltage signal to torque and rotating speed with drive control
Object, servo motor rotor rotating speed are controlled by input signal, and energy fast reaction, in automatic control system, are used as executing member
Part, and with characteristics such as electromechanical time constant small, the linearity is high, pickup voltages, the electric signal received can be converted into electronic
Angular displacement on arbor or angular speed output.It is divided into direct current and AC servomotor two major classes, is mainly characterized by, works as signal
Without rotation phenomenon, rotating speed uniform descent with the increase of torque when voltage is zero.
The 6th kind of embodiment of the utility model is given in figure：A kind of automatic UV spray-painting production lines of advanceable, including
Rack 2 and control system 1, control system 1 are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and spray effective face completely
Product is equipped with conveyer system 3 in the rack 2, and conveyer system 3 is transported to each system by workpiece is sprayed, and is carried without artificial,
Automated production is fully achieved, is equipped with paint spraying system 4, drying levelling system 5 and solidification system successively above the conveyer system 3
System 6, the conveyer system 3 are the advanceable conveyer system of discontinuity feeding, using advanceable conveyer system realize it is each into
It is identical to amount, is sprayed during feeding pause, the effect sprayed in this way is uniform, and thickness is also consistent
, will not the different position spraying of product the different phenomenon of effect, the paint spraying system 4 includes that leading in rack 2 is arranged
Rail 41 and the spray gun 42 being arranged on guide rail 41, during workpiece pauses, movement pair of the spray gun 42 on guide rail 41 at the uniform velocity
Workpiece is sprayed, and the quantity of the guide rail 41 and spray gun 42 is several, and the guide rail 41 is consistent with the quantity of spray gun 42, this
Sample carries out spray paint again after can having sprayed priming paint, is not necessarily to reconvert production line, improves production efficiency, a production line
Can realize that multistep produces, save production cost, high-energy and high-efficiency, the guide rail 41 and spray gun 42 with 1 phase of control system
Connection, is additionally provided with photoelectric induction device 7, the photoelectric induction device 7 is located at the front of paint spraying system 4, institute in the rack 2
It states photoelectric induction device 7 with control system 1 to be connected, is equipped with photoelectric induction device 7, more accurately accurately senses and to spray
The size shape of workpiece, and by the signal transmission detected to PLC control system 1, and corresponding spray treatment is made, realize spray
The intelligence of painting and precision.
The advanceable conveyer system includes the multiple long axis 32 arranged in parallel being arranged in rack, the long axis 32 with
The rack 2 is vertical in the horizontal plane, and synchronous pulley 31, adjacent two synchronous pulleys 31 are equipped at the both ends of the long axis 32
It is connected by synchronous belt 34, the synchronous belt 34 is connected with driving motor 35, and the driving motor 35 is servo motor, is watched
It refers to the engine that control machinery element operates in servo-drive system to take motor, is a kind of indirect speed change gear of subsidy motor.It watches
Control speed can be made by taking motor, and positional precision is very accurate, can convert voltage signal to torque and rotating speed with drive control
Object, servo motor rotor rotating speed are controlled by input signal, and energy fast reaction, in automatic control system, are used as executing member
Part, and with characteristics such as electromechanical time constant small, the linearity is high, pickup voltages, the electric signal received can be converted into electronic
Angular displacement on arbor or angular speed output.It is divided into direct current and AC servomotor two major classes, is mainly characterized by, works as signal
Without rotation phenomenon, rotating speed uniform descent with the increase of torque when voltage is zero.
The distance between two adjacent long axis 32 are identical, are convenient for the transmission of synchronous belt 34 in this way, and apart from identical,
Convenient for putting the workpiece to be sprayed, and apart from identical, the distance fed every time in this way is also paint that is identical, spraying in this way
Just can evenly, thickness is also suitable and identical, and the effect of spraying is good, and the product sprayed out is more beautiful, described
Long axis 32 is sleeved on the annulus 33 on long axis 32 equipped with several, is equipped with annulus 33, increase workpiece to be sprayed and long axis it
Between frictional force so that workpiece will not fall off either mobile during movement, ensure that the effect of spraying, adjacent two
The distance between a annulus 33 is identical, is more prone to put workpiece to be sprayed in this way, any position can.
The material of the annulus 33 is rubber material, and rubber is a kind of flexible polymer.Nitrile rubber by acrylonitrile with
Butadiene copolymer forms, and for acrylonitrile content by 18%-50%, acrylonitrile content is higher, the resistance to petrochemical industry oil product hydrocarbon fuel oil
Property better, but cryogenic property is then deteriorated, and general use temperature range is subzero 25-100 DEG C, and nitrile rubber is current oil sealing and O-shaped
One of most common rubber is enclosed, there is good oil resistant, the characteristic of water resistant, anti-solvent and anti-high pressure oil, also there is good pressure
Contracting, wear-resistant and extending force.
The 7th kind of embodiment of the utility model is given in figure：A kind of automatic UV spray-painting production lines of advanceable, including
Rack 2 and control system 1, control system 1 are programmed using PLC, are not necessarily to artificial typesetting, automatic to detect, and spray effective face completely
Product is equipped with conveyer system 3 in the rack 2, and conveyer system 3 is transported to each system by workpiece is sprayed, and is carried without artificial,
Automated production is fully achieved, is equipped with paint spraying system 4, drying levelling system 5 and solidification system successively above the conveyer system 3
System 6, the conveyer system 3 are the advanceable conveyer system of discontinuity feeding, using advanceable conveyer system realize it is each into
It is identical to amount, is sprayed during feeding pause, the effect sprayed in this way is uniform, and thickness is also consistent
, will not the different position spraying of product the different phenomenon of effect, the paint spraying system 4 includes that leading in rack 2 is arranged
Rail 41 and the spray gun 42 being arranged on guide rail 41, during workpiece pauses, movement pair of the spray gun 42 on guide rail 41 at the uniform velocity
Workpiece is sprayed, and the quantity of the guide rail 41 and spray gun 42 is several, and the guide rail 41 is consistent with the quantity of spray gun 42, this
Sample carries out spray paint again after can having sprayed priming paint, is not necessarily to reconvert production line, improves production efficiency, a production line
Can realize that multistep produces, save production cost, high-energy and high-efficiency, the guide rail 41 and spray gun 42 with 1 phase of control system
Connection, is additionally provided with photoelectric induction device 7, the photoelectric induction device 7 is located at the front of paint spraying system 4, institute in the rack 2
It states photoelectric induction device 7 with control system 1 to be connected, is equipped with photoelectric induction device 7, more accurately accurately senses and to spray
The size shape of workpiece, and by the signal transmission detected to PLC control system 1, and corresponding spray treatment is made, realize spray
The intelligence of painting and precision.
The control system 1 is the switch board being arranged in 2 side of rack, and the control system 1 is arranged the one of rack 2
Side, observation easy to remove, and facilitate debugging routine etc., and seem that the product is high-end and atmospheric, it is equipped on the switch board
Liquid crystal display 11 and control button 12 are so that the product realizes that intelligence, liquid crystal display 11 can show the work of the product
Process, it is very clear, the course of work of product is monitored in real time, control button 12 is easy to operation, during the work time may be used
It is more safe to realize the operations such as emergency stop.
It is additionally provided with automatic flushing device on the spray gun 42 of the paint spraying system 4, automatic flushing device is equipped with, in spray coating operations
Spray gun is cleaned automatically after the completion, is avoided because the relationship paint of time, which deposits to be dried in spray gun 42, blocks spray gun 42
Nozzle, and in the painting color of conversion spraying, the mixing of paint can also be avoided, color is generated to the color to be sprayed
Deviation.
Above-described embodiment elaborates the utility model.Certainly, above description is not the limit to the utility model
System, the utility model are also not limited to above-mentioned example, and related technical personnel are made in the essential scope of the utility model
Variation, remodeling, addition are reduced, are replaced, and also belong to the scope of protection of the utility model.
Claims (8)
1. a kind of automatic UV spray-painting production lines of advanceable, including rack（2）And control system（1）, in the rack（2）It is equipped with
Conveyer system（3）, in the conveyer system（3）Top is equipped with paint spraying system successively（4）, drying levelling system（5）It is with solidification
System（6）, it is characterised in that：The conveyer system（3）For the advanceable conveyer system of discontinuity feeding, the paint spraying system（4）
Including being arranged in rack（2）On guide rail（41）With setting in guide rail（41）On spray gun（42）, the guide rail（41）And spray gun
（42）Quantity be several, the guide rail（41）And spray gun（42）Quantity it is consistent, the guide rail（41）And spray gun（42）
With control system（1）It is connected, in the rack（2）On be additionally provided with photoelectric induction device（7）, the photoelectric induction device（7）
Positioned at paint spraying system（4）Front, the photoelectric induction device（7）With control system（1）It is connected.
2. the automatic UV spray-painting production lines of advanceable according to claim 1, it is characterised in that：The rack（2）It is one
Closed babinet, in the rack（2）It is equipped with several doors that can be opened and closed（21）, in the door（21）Edge be equipped with
Sealing strip（211）, the sealing strip（211）Material be rubber material, several watch windows are additionally provided in the rack
（22）, the watch window（22）Material be transparent material.
3. the automatic UV spray-painting production lines of advanceable according to claim 1, it is characterised in that：The photoelectric induction device
（7）Quantity for optoelectronic switch, the optoelectronic switch is several, and the optoelectronic switch is arranged in rack（2）Same it is straight
On line, the orientation of the optoelectronic switch is parallel with the direction of the guide rail.
4. the automatic UV spray-painting production lines of advanceable according to claim 1, it is characterised in that：The advanceable conveyer system
Including being arranged in rack（2）On multiple long axis arranged in parallel（32）, the long axis（32）With the rack（2）In horizontal plane
It is interior vertical, in the long axis（32）Both ends be equipped with synchronous pulley（31）, adjacent two synchronous pulleys（31）Pass through synchronous belt
（34）It is connected, the synchronous belt（34）With driving motor（35）It is connected, the driving motor（35）It is described for servo motor
Driving motor（35）It is arranged in rack（2）It is interior, and and control system（1）It is connected.
5. the automatic UV spray-painting production lines of advanceable according to claim 4, it is characterised in that：Two adjacent long axis（32）
The distance between it is identical, in the long axis（32）It is sleeved on long axis equipped with several（32）On annulus（33）, adjacent two
A annulus（33）The distance between it is identical.
6. the automatic UV spray-painting production lines of advanceable according to claim 5, it is characterised in that：The annulus（33）Material
For rubber material.
7. the automatic UV spray-painting production lines of advanceable according to claim 1, it is characterised in that：The control system（1）For
It is arranged in rack（2）The switch board of side is equipped with liquid crystal display on the switch board（11）And control button（12）.
8. the automatic UV spray-painting production lines of advanceable according to claim 1, it is characterised in that：The paint spraying system（4）'s
Spray gun（42）On be additionally provided with automatic flushing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721787005.9U CN207735184U (en) | 2017-12-20 | 2017-12-20 | A kind of automatic UV spray-painting production lines of advanceable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721787005.9U CN207735184U (en) | 2017-12-20 | 2017-12-20 | A kind of automatic UV spray-painting production lines of advanceable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207735184U true CN207735184U (en) | 2018-08-17 |
Family
ID=63118601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721787005.9U Active CN207735184U (en) | 2017-12-20 | 2017-12-20 | A kind of automatic UV spray-painting production lines of advanceable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207735184U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824376A (en) * | 2017-12-20 | 2018-03-23 | 山东旭力达自动化设备有限公司 | A kind of automatic UV spray-painting production lines of advanceable |
-
2017
- 2017-12-20 CN CN201721787005.9U patent/CN207735184U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824376A (en) * | 2017-12-20 | 2018-03-23 | 山东旭力达自动化设备有限公司 | A kind of automatic UV spray-painting production lines of advanceable |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107824376A (en) | A kind of automatic UV spray-painting production lines of advanceable | |
| CN101934257B (en) | Automatic leather coating machine and automatic coating method | |
| CN102371220B (en) | Flexible high-efficiency automatic spray-coating system and spray-coating process of big wheel tractor chassis | |
| KR101996897B1 (en) | Relative velocity painting system | |
| CN106336121B (en) | Bottle body spraying equipment and spraying method | |
| CN207735184U (en) | A kind of automatic UV spray-painting production lines of advanceable | |
| CN209597523U (en) | A kind of plank spray-painting plant of automatic turning | |
| US20110094549A1 (en) | Cleaning system for solar panel | |
| CN203170490U (en) | Wooden door automatic paint sprayer | |
| CN103008198A (en) | Waterborne coating production line of automobile parts | |
| WO2018126514A1 (en) | Spray coating control method | |
| CN106166523A (en) | Application reciprocating engine control system and control method | |
| CN204448382U (en) | A kind of steel plate automatic painting system | |
| CN208827362U (en) | Be self-regulated spray code spraying apparatus and code spraying system | |
| CN204933832U (en) | A kind of spray-painting plant | |
| EP2953726B1 (en) | System and method for an external treatment of tannery leathers | |
| CN211385478U (en) | Automatic paint spraying machine is used in production of heat preservation decorative board | |
| CN105170379A (en) | Internal spraying machine | |
| CN108787291A (en) | A kind of multi-panel connects spray formula paint spraying machine | |
| CN208627665U (en) | A kind of multi-panel connects spray formula paint spraying machine | |
| CN108437105A (en) | The wooden facing finished product paint plate abnormal shape moulding process, paint agent and preparation method | |
| CN107857482A (en) | The method of the continuous production colored glazed glass of automatic spraying colored glaze | |
| CN102974495B (en) | Man made crystal diamond following process spray-painting plant | |
| CN109482512B (en) | Propellant powder size online detection and sorting equipment and detection and sorting method | |
| CN209423903U (en) | A kind of spray automation equipment based on machine vision |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190819 Address after: 276800 Nanhu Industrial Park No. 8, Nanhu Town, Donggang District, Rizhao City, Shandong Province Patentee after: Shandong Xulida Intelligent Technology Co., Ltd. Address before: 276800 Beidacun Industrial Park, Donggang District, Rizhao City, Shandong Province Patentee before: Shandong Asahi Lida automation equipment Co. Ltd |