CN207732583U - A kind of commutator press for processing rotor - Google Patents
A kind of commutator press for processing rotor Download PDFInfo
- Publication number
- CN207732583U CN207732583U CN201721037305.5U CN201721037305U CN207732583U CN 207732583 U CN207732583 U CN 207732583U CN 201721037305 U CN201721037305 U CN 201721037305U CN 207732583 U CN207732583 U CN 207732583U
- Authority
- CN
- China
- Prior art keywords
- iron core
- top plate
- commutator
- rotor
- stop bit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model embodiment discloses a kind of commutator press for processing rotor, including die holder, including cope plate, lower template and two guide posts, and guide rail is equipped on the inside of guide post, and the both ends of cope plate are caught in two guide rails；First chuck is installed on the corresponding guide post of rail crown；Iron core positioning tube is installed on the center of cope plate；Positioning disk is correspondingly arranged with the opening of iron core positioning tube, and bottom offers the groove of built-in stop bit column；Second chuck is installed on positioning panel surface；Upper top system, including sequentially connected second cylinder, top plate and fore-set, the one end of fore-set far from top plate pass through shaft through-hole and upwardly extend, and mandril is provided on top plate, and one end of mandril is inserted into stop bit through-hole；Casting die is correspondingly arranged up and down with iron core positioning tube.The commutator press structure for processing rotor of the utility model is simple, is positioned to the position of rotor and commutator using sliding rail and positioning disk, work efficiency is high, accurate positioning.
Description
Technical field
The utility model is related to a kind of process equipment producing motor more particularly to a kind of commutators for processing rotor
Press.
Background technology
Commutator is a component in order to allow motor persistently to rotate down on motor.Commutator is several connects
Contact surround it is round, thereon have multiple connection leg structures, respectively by more lead-out wires on rotor winding around correspond to
Connecting pin and be welded and fixed.In general, commutator is pressed on armature spindle by certain interference volume, and the commutation after being pressed into
Radially there are one position relationship, traditional method is to lean on worker before pressing-in commutator, is observed for device and rotor core
After manually adjust, then after casting die is pressed into, cope plate is bounced by the spring on guide post, is automatically reset, rotor is removed
Afterwards, then the processing of next commutator is carried out, it is not high due to manually observing accuracy, and spring using can occur shape long afterwards
Become, leads to position inaccurate, the consistency of product is poor, has dragged down working efficiency.
Utility model content
The technical problem to be solved by the embodiment of the utility model is, it is not high for artificial observation positional accuracy, and
And spring leads to position inaccurate, the consistency of product is poor, has dragged down asking for working efficiency using that can deform upon long afterwards
A kind of topic, it is proposed that commutator press for processing rotor.
In order to solve the above-mentioned technical problem, the utility model embodiment provides a kind of commutator pressure for processing rotor
Machine, the commutator press for being used for processing rotor include：Die holder, including up and down cope plate disposed in parallel and lower template and point
It is not fixed on two guide posts at lower template both ends, is mounted on the guide rail being vertically arranged on the inside of two guide posts, the two of cope plate
End is respectively clamped into two guide rails, and is moved up and down on guide rail, and multiple stop bit through-holes and two points are offered in lower template
Shaft through-hole set on stop bit through-hole both sides；First chuck, there are two settings, is respectively arranged in the corresponding guide post of two rail crowns
On, by its clamping when at the top of cope plate rising to；Iron core positioning tube is installed on the center of cope plate, top and bottom
Portion offers opening, and the opening edge of bottom is along being provided with to the protrusion towards center, cartridge rotor in iron core positioning tube；Positioning
Disk is correspondingly arranged up and down with the opening of iron core positioning tube, and one side is connect by connector with the first cylinder, and bottom offers
Multiple downward opening grooves are equipped with the stop bit column to match with stop bit through-hole in groove, and the depth of groove is at least longer than only
The height of position column；Second chuck is installed on positioning panel surface, and the card hole at center is corresponding with above and below the opening of iron core positioning tube to be set
It sets, commutator is clamped on the second chuck；Upper top system, including sequentially connected second cylinder, top plate and fore-set, top plate are horizontal
Setting, there are two fore-sets, is set in one side of the top plate far from the second cylinder, one end far from top plate pass through shaft through-hole and to
Upper extension is provided with multiple mandrils on the top plate between two fore-sets, and the one end of mandril far from top plate is at least partially inserted into stop bit
In through-hole；Casting die is correspondingly arranged with iron core positioning tube, up and down for depressing the armature spindle of the rotor in iron core positioning tube.
Wherein, the locating part towards groove port center is provided in the opening of groove, stop bit column is limited by locating part, is prevented
Only its whole skids off groove.
Wherein, it is both provided with buffer layer on the top of fore-set and cope plate position corresponding with above and below fore-set.
Wherein, further comprise pedestal for the commutator press of processing rotor, be installed on the bottom of die holder, branch thereon
Support is fixedly connected with the bottom of lower template, and the second cylinder is mounted on the base.
Wherein, there are two the settings of the second cylinder, the both ends of top plate bottom are respectively arranged at.
Implement the utility model embodiment, has the advantages that：The commutation for processing rotor of the utility model
Device press structure is simple, is positioned to the position of rotor and commutator using sliding rail and positioning disk, and work efficiency is high, and positioning is accurate
Really.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, other drawings may also be obtained based on these drawings.
Fig. 1 is the structural schematic diagram of the commutator press provided by the utility model for processing rotor.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
The utility model provides a kind of commutator press for processing rotor, refers to Fig. 1, and Fig. 1 is that this practicality is new
The structural schematic diagram for the commutator press for processing rotor that type provides.This includes for commutator press of processing rotor：
Die holder 10, cope plate 11, lower template 12, guide post 13, guide rail 14, stop bit through-hole 15, shaft through-hole 16, the first chuck 20, iron core are fixed
Position cylinder 30, opening 31, protrusion 32, rotor 33, armature spindle 34, positioning disk 40, connector 41, the first cylinder 42, groove 43, stop bit
Column 44, locating part 45, the second chuck 50, commutator 51, upper top system 60, the second cylinder 61, top plate 62, fore-set 63, mandril 64,
Buffer layer 65, casting die 70, pedestal 80 and supporting rack 81.
Die holder 10 includes upper and lower cope plate 11 disposed in parallel and lower template 12 and is individually fixed in 12 both ends of lower template
Two guide posts 13.The inside of two guide posts 13 is mounted on the guide rail 14 being vertically arranged, and the both ends of cope plate 11 are respectively clamped into
It in two guide rails 14, and can be moved up and down on guide rail 14, on the position of the top and bottom of guide rail 14 on guide post 13 is
The highs and lows that template 11 moves up and down.Multiple stop bit through-holes 15 are offered in lower template 12 and two are set up separately
Shaft through-hole 16 in 15 both sides of stop bit through-hole.
There are two the settings of first chuck 20, is respectively arranged at the top of two guide rails 14 on corresponding guide post 13, is used for
By its clamping when template 11 rises to top, clamping cope plate 11 is the claw on the first chuck 20.
Iron core positioning tube 30 is installed on the center of cope plate 11, and top and bottom offer opening 31, bottom
31 edges that are open are provided with to the protrusion 32 towards center, the built-in rotor 33 to be processed of iron core positioning tube 30.
Positioning disk 40 and about 31 opening of iron core positioning tube 30 are correspondingly arranged, and one side passes through connector 41 and the first gas
Cylinder 42 connects, bottom offers multiple downward opening grooves 43, is equipped in groove 43 and matches with stop bit through-hole 15
Stop bit column 44, the locating part 45 towards groove port center is provided in the opening 31 of groove 43, and stop bit column 44 passes through locating part 45
Limit prevents its whole from skidding off groove 43, the height of the depth of groove 43 at least longer than stop bit column 44.
Second chuck 50 is installed on the surface of positioning disk 40, the card hole at center and about 31 opening of iron core positioning tube 30
It is correspondingly arranged, commutator 51 is clamped on the second chuck 50.
Upper top system 60 includes sequentially connected second cylinder 61, top plate 62 and fore-set 63.Top plate 62 is horizontally disposed, top
There are two columns 63, is set in one side of the top plate 62 far from the second cylinder 61, and one end far from top plate 62 passes through shaft through-hole 16
And it upwardly extends.It is both provided with buffer layer 65 on the position that 63 top of fore-set and cope plate 11 can be contacted with fore-set 63.Two
Multiple mandrils 64 are provided on top plate 62 between fore-set 63, it is logical that the one end of mandril 64 far from top plate 62 is at least partially inserted into stop bit
In hole 15.
Casting die 70 is correspondingly arranged with about 30 iron core positioning tube, for depressing the rotor 33 in iron core positioning tube 30
Armature spindle 34.
Pedestal 80 is installed on the bottom of die holder 10, and supporting rack 81 thereon is fixedly connected with the bottom of lower template 12, and second
Cylinder 61 is installed on pedestal 80.In the present embodiment, there are two the settings of the second cylinder 61, it is respectively arranged at 62 bottom of top plate
Both ends.
When commutator compressor operation for processing rotor, first commutator 51 is placed on the second chuck 50, is then led to
Crossing the first cylinder 42 makes the positioning disk 40 equipped with the second chuck 50 move, when the stop bit column 44 of 40 bottom of positioning disk falls to correspondence
Stop bit through-hole 15 in when, the first cylinder 42 is stopped.The top of stop bit column 44 is set as big header structure, the major part when falling
It can finally be stuck on locating part 45, will not all skid off groove 43.After position fixes, casting die 60 pushes, and at the same time the
Claw on one chuck 20 unclamps, and so that cope plate 11 is slipped down to bottom from the top of guide rail 14, finally by the armature spindle of rotor 33
34 are pressed into commutator 51, and then the claw of the second chuck 50 unclamps, and wait that upper top system 60 is started to work after being pressed into.The
Push up top plate 62 on two cylinders 61, mandril 64 makes in its retraction groove 43, in the under the action of top upper position-arresting column 44 of top plate 62 with this
Meanwhile first cylinder 42 drive positioning disk 40 move, so that the second chuck 50 is moved to side, later prepare reload it is next
Commutator 51 works on according still further to above-mentioned flow；In addition, when pushing up top plate 62 on the second cylinder 61, fore-set 63 moves up, fore-set
Cope plate 11 makes it be returned to the original position on 14 top of guide rail, then by the claw clamping of the first chuck 20.Whole equipment can pass through
The PLC controller control being connect with the first chuck 20, the first cylinder 42, the second chuck 50 and the second cylinder 61.
Implement the utility model embodiment, has the advantages that：The commutation for processing rotor of the utility model
Device press structure is simple, is positioned to the position of rotor and commutator using sliding rail and positioning disk, and work efficiency is high, and positioning is accurate
Really.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection domain within.
Claims (5)
1. a kind of commutator press for processing rotor, which is characterized in that the commutator press packet for processing rotor
It includes：
Die holder, including cope plate disposed in parallel and lower template and be individually fixed in two of the lower template both ends up and down and lead
Column is mounted on the guide rail being vertically arranged on the inside of two guide posts, and the both ends of the cope plate are respectively clamped into described in two
It in guide rail, and is moved up and down on the guide rail, multiple stop bit through-holes is offered in the lower template and two are divided into institute
State the shaft through-hole of stop bit through-hole both sides；
First chuck, there are two settings, is respectively arranged on the corresponding guide post of two rail crowns, for described
By its clamping when cope plate rises to top；
Iron core positioning tube is installed on the center of the cope plate, and top and bottom offer opening, and the described of bottom opens
Mouthful edge is provided with to the protrusion towards center, cartridge rotor in the iron core positioning tube；
Positioning disk is correspondingly arranged up and down with the opening of the iron core positioning tube, and one side passes through connector and the first cylinder
Connection, bottom offer multiple downward opening grooves, are equipped in the groove and stop with what the stop bit through-hole matched
Position column, the height of the depth of the groove at least longer than the stop bit column；
Second chuck, is installed on the positioning panel surface, the card hole at center with above and below the opening of the iron core positioning tube
It is correspondingly arranged, commutator is clamped on second chuck；
Upper top system, including sequentially connected second cylinder, top plate and fore-set, the top plate is horizontally disposed, and the fore-set has
It two, is set in one side of the top plate far from second cylinder, one end far from the top plate is logical across the axis
Hole simultaneously upwardly extends, and multiple mandrils is provided on the top plate between two fore-sets, the mandril is far from the top plate
One end be at least partially inserted into the stop bit through-hole；
Casting die is correspondingly arranged with the iron core positioning tube, up and down for depressing the rotor in the iron core positioning tube
Armature spindle.
2. the commutator press according to claim 1 for processing rotor, which is characterized in that in the opening of the groove
It is provided with the locating part towards groove port center, the stop bit column is limited by the locating part, prevents its whole from skidding off groove.
3. the commutator press according to claim 1 for processing rotor, which is characterized in that the top of the fore-set with
And the cope plate is both provided with buffer layer on corresponding position above and below the fore-set.
4. the commutator press according to claim 1 for processing rotor, which is characterized in that described to be used for processing rotor
Commutator press further comprise pedestal, be installed on the bottom of the die holder, the bottom of supporting rack and the lower template thereon
Portion is fixedly connected, and second cylinder is installed on the pedestal.
5. the commutator press according to claim 1 or 4 for processing rotor, which is characterized in that second cylinder
There are two settings, is respectively arranged at the both ends of the top plate bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721037305.5U CN207732583U (en) | 2017-08-18 | 2017-08-18 | A kind of commutator press for processing rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721037305.5U CN207732583U (en) | 2017-08-18 | 2017-08-18 | A kind of commutator press for processing rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207732583U true CN207732583U (en) | 2018-08-14 |
Family
ID=63090439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721037305.5U Expired - Fee Related CN207732583U (en) | 2017-08-18 | 2017-08-18 | A kind of commutator press for processing rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207732583U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109378946A (en) * | 2018-12-21 | 2019-02-22 | 康平科技(苏州)股份有限公司 | A kind of KP rotor commutator secondary press-loading process |
-
2017
- 2017-08-18 CN CN201721037305.5U patent/CN207732583U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109378946A (en) * | 2018-12-21 | 2019-02-22 | 康平科技(苏州)股份有限公司 | A kind of KP rotor commutator secondary press-loading process |
| CN109378946B (en) * | 2018-12-21 | 2020-07-24 | 康平科技(苏州)股份有限公司 | Secondary press-fitting process for rotor commutator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180814 Termination date: 20210818 |