CN207682677U

CN207682677U - A kind of shaped stone material production line

Info

Publication number: CN207682677U
Application number: CN201720612561.6U
Authority: CN
Inventors: 王文胜
Original assignee: Individual
Current assignee: Individual
Priority date: 2017-05-30
Filing date: 2017-05-30
Publication date: 2018-08-03
Anticipated expiration: 2027-05-30

Abstract

The utility model discloses a kind of shaped stone material machining production line, the production line includes cutting mechanism, polishing mechanism, switching mechanism, cuts feeler control, the cutting mechanism and polishing mechanism are arranged in the both sides of switching mechanism；The cutting feeler control is electrically connected with the cutting assembly in cutting mechanism and is arranged in a one-to-one correspondence with cutting assembly, it is mounted on work handling device on the workbench of the cutting mechanism and polishing mechanism, the cutting mechanism includes the cutting assembly of at least one set or more, the polishing mechanism includes the polishing assembly of at least one set or more, abnormity production and processing production line disclosed by the utility model realizes the automation control of shaped stone material tow sides processing, production cost has been saved, labor intensity is reduced.

Description

A kind of shaped stone material production line

Technical field

The utility model is related to the utility model is related to stone production fields, and in particular to a kind of processing of stone production Line.

Background technology

The process equipment of increase year by year with market to the demand of stone product, stone product is also being constantly updated. In terms of cutting profiling, develops to using the golden steel wheel modular system of molding from single blade profiler device, shape from single golden steel wheel Equipment development is to multiple golden steel wheel modular systems today.In terms of polissoir, polished from need to frequently replace carse, medium and small difference The single group polissoir of wheel, to multigroup polissoir today.Since these equipment itself are there is also various insufficient and defects, cause Processing efficiency is low, use cost is high, polishing emery wheel consumption is big, product breakage rate is high, product appearance is undesirable, unstable quality Defect.

Invention content

In order to enable shaped stone material processing can it is more reliable and more stable, improve processing efficiency, realize pinpoint accuracy, efficiently Rate, low cost modern production pattern, the utility model provide it is a kind of can continuous production shaped stone material apparatus for production line, The equipment can significantly improve the production efficiency of shaped stone material, reduce production cost, reduce the breakage rate in process, improve production Quality.

To achieve the goals above, the utility model provides a kind of shaped stone material production line, including panel turnover mechanism, cutting Mechanism and cutting feeler control, it is characterised in that：The cutting mechanism includes the transmission dress of workbench, installation on the table It sets and cutter device, the cutter device includes the front and back longitudinally cutting component of at least one set arranged, every group of cutting assembly Cast-cutting saw slice including cutting axis, on cutting axis and cutting axis lifting assembly；The transmission device includes around work The conveyer belt of platform rotation；

The cutting feeler control is connected with cutting assembly, and is arranged in a one-to-one correspondence with cutting assembly；

The panel turnover mechanism is arranged side by side with cutting mechanism, and the panel turnover mechanism includes panel turnover machine, and the panel turnover machine is used for Workpiece is overturn.

Further, the shaped stone material production line further includes polishing mechanism, and the polishing mechanism includes workbench, is mounted on Transmission device on workbench and burnishing device, the burnishing device include the front and back longitudinal polishing assembly of at least one set arranged, Every group of polishing assembly includes buff spindle, the bistrique on buff spindle and buff spindle lifting assembly；The transmission device It include the conveyer belt around worktable rotary.

Further, cylinder is installed, workpiece institute is in place after the completion of the cylinder is mounted on workpiece turning on the panel turnover machine The rear set, the cylinder is for pushing workpiece to enter next group of cutting mechanism and polishing mechanism.

Further, the shaped stone material production line cutting axis lifting assembly includes the cutting for being separately positioned on workbench both sides Armstand, can coordinate along the cross sliding board that cutting armstand slides up and down, the elevating screw with cross sliding board transmission elevating screw, The cutting axis is connected with cross sliding board.

Further, the shaped stone material production line further includes the traversing component of cutting axis, and the traversing component of cutting axis includes Traversing slide plate, the traversing leading screw on cross sliding board, the traversing leading screw drive traversing slide plate laterally to be moved along cross sliding board Dynamic, the cutting axis is mounted on traversing slide plate.

Further, the shaped stone material production line buff spindle lifting assembly includes the polishing for being separately positioned on workbench both sides Armstand, the polishing transverse arm of cooperation is slided up and down with polishing armstand, and the buff spindle is connected with polishing transverse arm.

Further, polishing transverse arm is installed in the shaped stone material production line polishing armstand, is installed on the polishing transverse arm There are traversing leading screw, the traversing slide plate with the cooperation of traversing lead screw transmission, the buff spindle to be mounted on traversing slide plate.

Further, cylinder is installed in the shaped stone material production line polishing armstand, the cylinder block is mounted on polishing In armstand, the cylinder piston is connected with polishing transverse arm, and the cylinder piston drives polishing transverse arm to be moved along polishing armstand lifting It is dynamic.

The attainable advantageous effect of the utility model institute is：

Transmission device is installed, transmission device pushes workpiece continuous moving forward, is being moved through on cutting mechanism workbench Multigroup cutting assembly of Cheng Zhong, front and back arrangement successively cut workpiece, and each group of cast-cutting saw slice is according to feeler control Control is cut into the shape of a part of workpiece, and multigroup cutting assembly is completed the cutting to workpiece, cut with reaching accurate profiling jointly The purpose cut.The cutting assembly that front can also be arranged carries out rough cutting to workpiece, and subsequent cutter assembly carries out essence to workpiece It fritters and cuts.

Transmission device is also equipped on polishing mechanism workbench, transmission device pushes workpiece continuously to move forward, front and back cloth The multigroup burnishing device set successively is polished workpiece, and the grain size of the bistrique in burnishing device can be according to need to polish workpiece It is selected, the gas pressure in the cylinder being arranged on buff spindle can adjust, and bistrique is accurately controlled to workpiece to reach Polish pressure.

After completing to the positive processing of workpiece, switching mechanism overturns workpiece, is arranged in behind panel turnover mechanism Cutter device and burnishing device is cut to the back side of workpiece and polishing, the process that artificial overturning workpiece is omitted improves work Efficiency reduces production cost.

Description of the drawings

Fig. 1 is the front view of shaped stone material machining production line embodiment；

Fig. 2 is the vertical view of shaped stone material machining production line embodiment；

Fig. 3 is shaped stone material machining production line cutting assembly stereogram；

Fig. 4 is shaped stone material machining production line cutting assembly front view；

Fig. 5 is shaped stone material machining production line cutting assembly vertical view；

Fig. 6 is shaped stone material machining production line polishing assembly stereogram；

Fig. 7 is shaped stone material machining production line polishing assembly front view；

Fig. 8 is shaped stone material machining production line polishing assembly vertical view.

In figure, 1：Cutting mechanism, 11：Cutting transmission device, 111：Chain, 112：Transmission motor, 113：Driving plate 12：It is fixed Position block, 13：Cutting assembly, 131：Traversing slide plate, 132：Cross sliding board, 133：Cutting armstand, 134：Elevating screw, 135：Slow down Machine, 136：Connecting rod, 137：Cutting motor, 138：Cutting main shaft, 2：Polishing mechanism, 21：Polishing transmission device, 211：Chain, 212：Transmission motor, 213：Driving plate, 22：Locating piece, 23：Polishing assembly, 231：Polishing cross slide, 232：Transverse arm is polished, 233：Polishing armstand, 234：Lifting cylinder, 235：Buff spindle, 236：Polishing motor, 3：Panel turnover mechanism, 31：Cylinder, 32：It turns over Trigger.

Specific implementation mode

It is new below in conjunction with this practicality to keep the purpose, technical scheme and advantage of the utility model embodiment clearer Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched The embodiment stated is a part of the embodiment of the utility model, instead of all the embodiments.Based on the reality in the utility model Apply example, the every other embodiment that those of ordinary skill in the art are obtained without making creative work, all Belong to the range of the utility model protection.

In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection；It can be mechanical connection, can also be electrical connection；Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, it can understand above-mentioned art with concrete condition The concrete meaning of language in the present invention.

In addition, in the description of the present invention, unless otherwise indicated, " multiple ", " more ", " multigroup " are meant that two A or more than two, " several ", " several ", " several groups " are meant that one or more.

As shown in Figure 1 and Figure 2, the shaped stone material machining production line of the utility model include cutting mechanism 1, polishing mechanism 2, Panel turnover mechanism 3.

Stone material workpiece first carries out cutting processing by cutting mechanism 1 in process, after the completion of cutting processing, then by polishing Mechanism 2 is polished processing, is overturn to workpiece by panel turnover mechanism 3 after the completion of polishing, and the another of workpiece is reprocessed after overturning Workpiece is cut by cutting mechanism 1 also according to elder generation in face, after workpiece is polished by polishing mechanism 2 sequence process.

In concrete application, panel turnover mechanism user can select to be applicable according to actual conditions, if workpiece does not need positive and negative and adds Work then overturns workpiece without panel turnover mechanism, similarly, if workpiece only needs to cut, need not polish, then only selects and cut Cutting mill structure carries out cutting processing to workpiece.

As shown in Fig. 3, Fig. 4, Fig. 5, the cutting mechanism 1 includes cutting transmission device 11 and cutter device 13, described to cut It cuts transmission device 11 and cutter device 13 is respectively mounted on the table.

Locating piece 12 is installed as a preferred implementation manner, locating piece 12 is mounted on the one of workbench on workbench Side, positioning strip is equipped on locating piece 12, and positioning strip is used to need the workpiece cut left and right positioning on the table.

Conveyer belt in the cutting transmission device 11 is to be nibbled around the chain 111 of worktable rotary and with 111 phase of chain The sprocket wheel of transmission, transmission 112 drive sprocket of motor rotation are closed, driving plate 113 is connected between two chains, the chain 111 Operated in the direction parallel with workbench under the drive of transmission motor 112, be connected to driving plate 113 between two chains with Chain operates together, and driving plate 113 drives the workpiece placed on the table to move forward together.

The cutter device 13 includes the cutting assembly of at least one set or more, is mounted on every group of cutting assembly imitative Shape controller, the feeler control control saw blade in cutting assembly by saw blade lifting motor and move up and down, and pass through saw blade Traversing motor controls saw blade transverse shifting, and cutting assembly includes the cutting armstand 133 and cutting armstand mounted on workbench both sides 133 be slidably matched cross sliding board 132, the traversing slide plate 131 on cross sliding board 132, be mounted on traversing slide plate 131 on Cutting axis 138, combine saw blade or molding cutting wheel be fixedly set on cutting axis 138.

Specifically, elevating screw 134 is installed in the cutting armstand 133, screw is installed on the cross sliding board 132 （It is not shown in figure）, the screw on the cross sliding board 132 coordinates with the transmission of elevating screw 134 in cutting armstand 133.Lifting electricity Machine drives two connecting rods 136 to rotate by speed reducer 135, and two connecting rods 136 respectively drive lifting further through gear train assembly Leading screw 134 rotates, and elevating screw 134 drives cross sliding board 132 to move up and down, and traversing slide plate is equipped on cross sliding board 132 131, traversing leading screw is also equipped on the cross sliding board 132（It is not shown in figure）, traversing leading screw is driven with traversing slide plate 131 matches It closes, the traversing motor of saw blade（It is not shown in figure）Traversing leading screw is driven to rotate, traversing leading screw drives traversing slide plate 131 along cross sliding board 132 transverse shiftings, cutting motor 137 and cutting main shaft 138 are installed on traversing slide plate 131, and cutting motor 137 passes through belt Wheel drives cutting main shaft 138 to rotate, and completes the cutting processing to workpiece.

During cutting processing, the driving plate 113 being connected between chain 111 drives workpiece in workbench by motor Upper forward movement, drive workpiece move forward, while mounted on cutting main shaft 138 on saw blade under the drive of cutting motor 137 Rotation, feeler control control saw blade work or more and transverse shifting according to pre-set program, complete to special-shaped product Processing.

The quantity of the cutting armstand can be two, and the form of cutter assembly is dragon when the quantity for cutting armstand is two Gate, the quantity for cutting armstand may be one, and when the quantity for cutting armstand is one, the form of cutter assembly is single Arm-type.

Multigroup cutting assembly can carry out part cutting, all cutting groups to workpiece respectively under the control of feeler control Part completes the complete cutting to a workpiece jointly.Multigroup cutting assembly also can be thick to workpiece respectively according to the needs of workpieces processing Cutting, fine cut achieve the purpose that carry out retrofit to workpiece.

As shown in Fig. 6, Fig. 7, Fig. 8, the polishing mechanism 2 includes polishing transmission device 21, burnishing device 23, the polishing Transmission device 21 and burnishing device 23 are respectively mounted on the table.

Locating piece 22 is installed as a preferred implementation manner, locating piece 22 is mounted on the one of workbench on workbench Side, positioning strip is equipped on locating piece, and positioning strip is used to that the workpiece of polishing to be needed to position.

Conveyer belt in the polishing transmission device 21 is to be nibbled around the chain 211 of worktable rotary and with 211 phase of chain The sprocket wheel of transmission, transmission 212 drive sprocket of motor rotation are closed, driving plate 213 is connected between two chains, the chain 211 Operated in the direction parallel with workbench under the drive of transmission motor 212, be connected to driving plate 213 between two chains with Chain operates together, and driving plate 213 drives the workpiece placed on the table to move forward together.

The burnishing device 23 includes at least one set of above polishing assembly, and every group of polishing assembly includes being mounted on work Make the polishing armstand 233 of platform both sides, mounted on the polishing transverse arm 232 polished in armstand, it is horizontal that polishing cross slide 231 is mounted on polishing On arm 232 and can along polishing 232 transverse shifting of transverse arm, buff spindle 235 be mounted on polishing cross slide 231 on, combine emery wheel or Form grinding wheel fixation is set on buff spindle 236.

The lifting cylinder 234 is mounted in polishing armstand 233, and the cylinder body of the cylinder 234 is mounted on polishing armstand 233 On, the cylinder piston is connected with polishing transverse arm 232, and cylinder piston pushes polishing transverse arm 232 to be moved down in polishing armstand 233 It is dynamic, drive buff spindle to move up and down.

It is provided with traversing leading screw on the polishing transverse arm 232（It is not shown in figure）, traversing motor（It is not shown in figure）Driving Traversing leading screw rotation, the polishing cross slide 231 polish 232 transverse shifting of transverse arm by the drives edge of traversing leading screw, drive and throw Light main shaft polishes along polishing 232 transverse shifting of transverse arm and is equipped with buff spindle 235 and polishing motor 236 on cross slide 231, throw Photoelectricity machine 236 drives the rotation of buff spindle 235 to drive combination emery wheel or form grinding wheel rotation.

The piston of lifting cylinder 234 can move up and down under the promotion of gas pressure, move up drive emery wheel from Go into operation part, moves down and drives the pressure of emery wheel gas in workpiece, cylinder that can adjust, so as to adjust emery wheel and workpiece phase The pressure of contact.

As a specific embodiment, counterweight can also be added on polishing transverse arm 232, the counterweight refers in polishing machine A pulley higher than polishing transverse arm 232 is supported on the foundation ground of structure, is connected with polishing transverse arm 232 with a chain one end It connects, one end is connected with one with the polishing comparable weight of transverse arm weight, pushes polishing transverse arm 232 upward in lifting cylinder 234 When mobile, counterweight can pull up polishing transverse arm 232 and move up, and the promotion polishing transverse arm for mitigating lifting cylinder 234 rises When resistance.

In polishing process, chain 211 in transmission device 21 under the drive of transmission motor around worktable rotary, with chain The driving plate 213 that item 211 is connected drives workpiece to move forward, while buff spindle 235 drives emery wheel to lean in burnishing device 23 Nearly workpiece simultaneously drives emery wheel rotation to be polished workpiece.Buff spindle can also be made laterally to move under the drive of traversing motor Dynamic, the quantity of the polishing armstand can be two, and when the quantity for polishing armstand is two, the form of polishing assembly is gantry Type, polishing armstand may be one, when polishing armstand is single armed when being one.

Multiple polishing assemblies can be polished workpiece according to the emery wheel of practical the case where polishing workpiece selection different-grain diameter, Such as corase grinding wheel, middle emery wheel, fine grinding wheel can be selected to be polished successively to workpiece.

As a specific embodiment, polishing feeler control, the polishing feeler control are installed in polishing mechanism It is arranged in a one-to-one correspondence with polishing assembly, polishing feeler control controls the lateral of buff spindle according to pre-set program and moves It is dynamic, complete the polishing to special-shaped workpiece.

As shown in Figure 1 and Figure 2, the panel turnover mechanism 3 includes cylinder 31 and panel turnover machine 32.The cylinder 31 is mounted on workpiece The rear of workpiece position after the completion of overturning, the cylinder is for pushing workpiece to enter next group of cutting mechanism and polishing machine Structure.The cylinder body of the cylinder 31 is connected with the body of panel turnover machine 32, and push plate is equipped on the piston of the cylinder 31, described to push away Plate is for pushing workpiece to enter next cutting mechanism from panel turnover machine 32.The structure of the panel turnover machine is the prior art, herein not Tire out again and states.

The present embodiment additionally provides a kind of process of manufacture of shaped stone material, is as follows：

Step 1：Workpiece is placed on cutter device workbench,

Step 2：Multiple cutting assemblies are adjusted to position to be cut, multiple polishing assemblies are adjusted to polished position.

Step 3：Using the feeler control being connected with cutting assembly control multiple cutting assemblies respectively to workpiece not Shape cutting is carried out with position, workpiece is polished using polishing assembly.

It should be noted that multiple cutting assemblies can respectively cut a part for workpiece, multiple cutting assemblies The common cutting completed to workpiece entirety, can also a part of cutting assembly to workpiece progress rough cutting, a part of cutting assembly Fine cut is carried out to workpiece.The grain size of the emery wheel of multiple polishing assemblies can be set according to the case where workpiece of actual processing, It is corase grinding wheel that a part of emery wheel, which can such as be arranged, and a part of emery wheel is fine grinding wheel, to complete to the rough polishing of workpiece elder generation, rear fine throwing The purpose of light.

For example, the processing for arc plate face product, first carries out cutting post-processing by cutting mechanism through multigroup cutter assembly Go out inner arc, then inner arc is polished by multigroup polishing assembly, after the completion of inner arc polishing, arc plate is turned over by panel turnover mechanism Turn, then outer arc is cut by cutting mechanism, then outer arc is polished by polishing mechanism.

Processing for plane groove milling class product directly carries out Milling Process, milling by the saw blade of cutting mechanism to tablet After processing is completed, then by polishing mechanism to plane it is polished.It, need not be by panel turnover mechanism to production if only single side groove milling Product are overturn.

Simultaneously it should be further noted that the cutting polishing system of the utility model shaped stone material is not only applicable in In the processing of stone material, simultaneously for complex-shaped needs and meanwhile process tow sides timber, the processing of aluminium is equally applicable, Namely a kind of shaped stone material machining production line of the utility model is to needing use to cut, the general special-shaped product of polishing, No matter material is stone material can select to use according to actual conditions.

Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations； Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that： It still can be with technical scheme described in the above embodiments is modified, or is carried out to which part technical characteristic etc. With replacement；And these modifications or replacements, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution The spirit and scope of scheme.

Claims

1. a kind of shaped stone material production line, including panel turnover mechanism, cutting mechanism and cutting feeler control, it is characterised in that：Institute It includes workbench, the transmission device and cutter device of installation on the table to state cutting mechanism, and the cutter device includes front and back The longitudinally cutting component of at least one set of arrangement, every group of cutting assembly includes cutting axis, the cast-cutting saw on cutting axis Piece and cutting axis lifting assembly；The transmission device includes the conveyer belt for surrounding worktable rotary；

The panel turnover mechanism is arranged side by side with cutting mechanism, and the panel turnover mechanism includes panel turnover machine, and the panel turnover machine is used for work Part is overturn.

2. shaped stone material production line according to claim 1, it is characterised in that further include polishing mechanism, the polishing mechanism Including workbench, the transmission device and burnishing device of installation on the table, the burnishing device includes front and back arranges at least One group of longitudinal direction polishing assembly, every group of polishing assembly include buff spindle, the bistrique on buff spindle and buff spindle lifting Component；The transmission device includes the conveyer belt for surrounding worktable rotary.

3. shaped stone material production line according to claim 1 or 2, it is characterised in that cylinder is installed on the panel turnover machine, The cylinder is mounted on the rear of workpiece position after the completion of workpiece turning, and the cylinder is for pushing workpiece to enter next group Cutting mechanism and polishing mechanism.

4. shaped stone material production line according to claim 1, it is characterised in that the cutting axis lifting assembly includes difference Be arranged the cutting armstand in workbench both sides, elevating screw, can be along the cross sliding board that slides up and down of cutting armstand, the lifting silk Thick stick coordinates with cross sliding board transmission, and the cutting axis is connected with cross sliding board.

5. shaped stone material production line according to claim 4, it is characterised in that further include the traversing component of cutting axis, it is described to cut It includes traversing slide plate, the traversing leading screw on cross sliding board to cut the traversing component of axis, and the traversing leading screw drives traversing slide plate Along cross sliding board transverse shifting, the cutting axis is mounted on traversing slide plate.

6. shaped stone material production line according to claim 2, it is characterised in that the buff spindle lifting assembly includes difference Polishing armstand in workbench both sides is set, the polishing transverse arm of cooperation, the buff spindle and polishing are slided up and down with polishing armstand Transverse arm is connected.

7. shaped stone material production line according to claim 6, it is characterised in that it is horizontal to be equipped with polishing in the polishing armstand Arm, described polish are equipped with traversing leading screw, the polishing cross slide with the cooperation of traversing lead screw transmission on transverse arm, the buff spindle installation On polishing cross slide.

8. shaped stone material production line according to claim 7, it is characterised in that be equipped with cylinder in the polishing armstand, institute It states cylinder block to be mounted in polishing armstand, the cylinder piston is connected with polishing transverse arm, and the cylinder piston drives polishing Transverse arm is along polishing armstand lifting moving.