CN207632027U - A kind of flat tube arrangement apparatus - Google Patents
A kind of flat tube arrangement apparatus Download PDFInfo
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- CN207632027U CN207632027U CN201721495076.1U CN201721495076U CN207632027U CN 207632027 U CN207632027 U CN 207632027U CN 201721495076 U CN201721495076 U CN 201721495076U CN 207632027 U CN207632027 U CN 207632027U
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- flat tube
- mechanisms
- arrangement apparatus
- conveyer belt
- block
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Abstract
A kind of flat tube arrangement apparatus comprising flat tube guiding, Luo Guan mechanisms, the number of plies adjustment transmission mechanism and pedestal；The flat tube guiding mechanism is two sets disposed in parallel of left and right, it is connected on pedestal by the mounting base of flat tube guiding mechanism, the synchronous belt of the Luo Guan mechanisms is arranged on the inside of the guide pad of flat tube guiding mechanism, the guide groove on supporting block alignment guide block on synchronous belt, the flat tube transmission mechanism is two sets disposed in parallel of left and right, several layers of conveyer mechanism of flat tube transmission mechanism are arranged on the outside of the synchronous belt of Luo Guan mechanisms, between flat tube of the frame in synchronous belt supporting block can be embedded in the adjacent teeth of conveyer mechanism.The utility model can carry out the arrangement of flat tube automatically.
Description
Technical field
The utility model is related to a kind of flat tube arrangement apparatus, can carry out multilayer flat tube arrangement.
Background technology
Micro-channel heat exchanger core is generally made of flat tube, fin, header or mainboard, side plate, and the assembling of core is general
It is completed by kludge, after completing assembling, core will be placed into soldering oven and be welded, by each parts of heat exchanger
It is effectively connected, the core of finished product is just produced after the completion of welding.
During assembling, flat tube and fin are alternatively arranged into rectangular, and general flat tube is all one layer, but in reality
During use, flat tube may be two layers, and even three layers, if Fig. 1 is the matrix arrangement figure of three layers of flat tube and fin, 5 be flat
Pipe, 6 be fin.The arrangement of mono-layer tube is relatively common, and application is more ripe, but the arrangement of multilayer pipe can't realize automation, and one
As be all manually complete arrangement, so low production efficiency, cannot meet the needs of actual production.
Invention content
Technical problem to be solved in the utility model is to overcome the drawbacks described above of the prior art and provide a kind of flat tube row
Cloth apparatus can carry out the arrangement of flat tube automatically.
Technical solution is used by the utility model solves above-mentioned technical problem：
A kind of flat tube arrangement apparatus comprising flat tube guiding, Luo Guan mechanisms, the number of plies adjustment transmission mechanism and pedestal；It is described
Flat tube guiding mechanism includes mounting base, guide pad, driver, guiding of the guide pad front end setting slightly larger than flat tube thickness
Slot, the driver are mounted in mounting base, and driver connect with guide pad and drives guide pad；The Luo Guan mechanisms include passing
Band, supporting rack, conveyor drive, conveyer belt is sent to be vertically set on supporting rack, supporting block of arranging on conveyer belt, conveyer belt drives
Dynamic device connection；The number of plies adjustment transmission mechanism includes flat tube transmission mechanism, number of plies adjustment mechanism, the flat tube transmission mechanism packet
Vertically disposed several layers of conveyer mechanism, flat tube transmission driver, mounting bracket are included, several layers of conveyer mechanism are mounted on mounting bracket
On, flat tube transmits driver driving number layer conveyer belt, and transmission belt surface is uniformly arranged driving cog；The number of plies adjustment mechanism includes
Lifter, Mobile base, lifter are connected on pedestal, and Mobile base is connected on lifter and is lifted by lifter, mobile seat supports
Mounting bracket；The flat tube guiding mechanism is two sets disposed in parallel of left and right, and bottom is connected to by the mounting base of flat tube guiding mechanism
On seat, the conveyer belt of the Luo Guan mechanisms is arranged on the inside of the guide pad of flat tube guiding mechanism, the support block alignment on conveyer belt
Guide groove on guide pad, the flat tube transmission mechanism are two sets disposed in parallel of left and right, several layers of transmission of flat tube transmission mechanism
It is arranged on the outside of the synchronous belt of Luo Guan mechanisms with mechanism, flat tube of the frame in conveyer belt supporting block can be embedded in the phase of conveyer mechanism
Between adjacent tooth.
Preferably, flat tube switching mechanism is set in above-mentioned flat tube guiding mechanism comprising circulator, spill spin block, the rotation
Turn device in mounting base, circulator exports axis connection spill spin block, and setting is identical as flat tube thickness on the spill spin block surface
Flat tube guiding groove, guide pad supports by spill spin block.
Preferably, above-mentioned Luo Guan mechanisms are two sets disposed in parallel of left and right, can support flat tube more stablely in this way.
Preferably, one of above-mentioned two sets of flat tube guiding mechanisms are slidably connected on pedestal, can adjust two sets of flat tubes in this way
The distance between guiding mechanism.
Preferably, one of above-mentioned two Tao Luoguan mechanisms are slidably connected on pedestal, can adjust two Tao Luoguan mechanisms in this way
The distance between.
Preferably, one of above-mentioned two sets of flat tube transmission mechanisms are slidably connected on Mobile base, can adjust in this way two sets it is flat
The distance between pipe transmission mechanism.
Preferably, the most last layer of above-mentioned several layers of conveyer belt be guide layer, preferably guide flat tube enter the guide layer with
Under conveyer belt in.
Specifically, above-mentioned circulator is motor, and motor makes spill spin block rotate by its motor axis connection spill spin block.
Specifically, above-mentioned driver is cylinder, can also be motor, oil cylinder etc. other similar to driving mechanism, the piston of cylinder
Bar connect driving guide pad with guide pad and is moved forward and backward.
Specifically, above-mentioned lifter is lifting cylinder, can also be motor, oil cylinder etc. other similar to driving mechanism, lifting air
The piston rod of cylinder is connect with Mobile base.
Preferably, guiding mechanism is set between above-mentioned Mobile base and chassis side.
Preferably, flat tube transition mechanism is also set up comprising transition sheet drive, rebound, gib block, the rebound
Driver is mounted on supporting rack, and transition sheet drive connect with rebound and rebound is driven to move, the gib block setting
In the lower section of conveyer belt, and in the same plane with rebound.
Specifically, above-mentioned transition sheet drive is rebound cylinder, and the piston rod of rebound cylinder is connect with rebound, is led to
The flexible of piston rod is crossed, rebound is driven to move back and forth, so that it is stopped or leave the descent path of flat tube, and contacted with gib block
Or it leaves.
Preferably, also in conveyer belt inboard setting Dang Chitiao mechanisms, Dang Chitiao mechanisms include gear wing item and gear wing item lifting
Mechanism, gear wing item be connected on linear motor, by linear motor make gear wing item lift and block resistance wing item is fallen in the tooth of conveyer belt.
Specifically, the gear wing elevating mechanism is linear motor, can also be other driving mechanisms such as cylinder, oil cylinder.
Compared with prior art, the utility model has the following effects that：The arrangement of flat tube can be carried out automatically.
Description of the drawings
Fig. 1 is the arrangement schematic diagram of three layers of flat tube and fin.
Fig. 2 is the utility model flat tube arrangement apparatus structural schematic diagram.
Fig. 3 is the structural schematic diagram of the flat tube switching mechanism of the utility model flat tube arrangement apparatus.
Fig. 4 is the structural schematic diagram of the Luo Guan mechanisms of the utility model flat tube arrangement apparatus.
Fig. 5 is that the number of plies of the utility model flat tube arrangement apparatus adjusts the structural schematic diagram of transmission mechanism and pedestal.
Fig. 6 is the side view of Fig. 5.
Fig. 7 is partial sectional views of the Fig. 2 at A-A.
Specific implementation mode
The utility model is described in further detail below in conjunction with attached drawing embodiment.
As shown in Fig. 2, a kind of flat tube arrangement apparatus, including：Flat tube switching mechanism 1, Luo Guan mechanisms 2, number of plies adjustment transmission
Mechanism 3 and pedestal 4.
As shown in figure 3, the flat tube switching mechanism 1 is mounted on pedestal 4, including：Motor 101, mounting base 102, rotation
Block 103, guide pad 104, cylinder 105.The motor 101 is mounted in mounting base 102, and spill spin block 103 is installed on output shaft,
The setting of the spill spin block 103 fluting 1031 identical with flat tube thickness, it is outer to wear support guide block 104, the guide pad 104
Front end setting is slightly larger than the guide groove 1041 of flat tube thickness, and in mounting base 102, piston rod passes through the cylinder 105
Cylinder connector 106 is connect with guide pad 104.
The flat tube switching mechanism 1 is two sets disposed in parallel of left and right, is connected by the mounting base 102 of flat tube switching mechanism 1
It is connected on pedestal 4, flat tube can be placed between the fluting 1031 of two sets of flat tube switching mechanisms 1 and two guiding of guide pad 104
Between slot 1041.
Sliding block sliding rail guiding mechanism is arranged in one of above-mentioned two sets of flat tube switching mechanisms 1 between mounting base 102 and pedestal 4, this
Sample can adjust distance between the two, to adapt to the flat tube of different length.
Flat tube is fallen into from preceding working procedure conveying in the fluting 1031 of spill spin block 103, and motor 101 works, and drives spill spin block 103
Rotation can thus drive the flat tube in fluting 1031 to rotate by a certain angle, and make the welding junction of flat tube towards unanimously, both protected
Core welding quality is demonstrate,proved, and keeps core assembly beautiful.
105 piston rod of above-mentioned cylinder is retracted, and guide pad 104 is driven to draw back, and guide groove 1041 is made to be connected to fluting 1031,
Flat tube can fall into guide groove 1041 from fluting 1031, enter flat tube transport mechanism 2 by guide groove 1041.Then cylinder 105
Piston rod stretch out, drive guide pad 104 to reset, guide groove 1041 and fluting made 1031 to disconnect, continue to repeat above-mentioned action.
If flat tube need not be overturn, guide groove 1041 and fluting 1031 are constantly in connected state.
As shown in figure 4, the Luo Guan mechanisms 2 include：Motor 201, supporting rack 202, synchronous pulley 203,204,205,
206, conveyer belt 207, rotary shaft 208, fixing axle 209, the motor 201 are mounted on supporting rack 202, are installed on output shaft
Synchronous pulley 203, the synchronous pulley 204 and 205 are mounted in rotary shaft 208, and the rotary shaft 208 is rolled by supporting rack 202
Dynamic support, the fixing axle 209 are mounted on supporting rack 202, thereon rolling support synchronous pulley 206, and the conveyer belt 207 connects
The transmission between synchronous pulley 205 and 206 is connect, supporting block 2071 is provided with, fallen from switching mechanism 1 for supporting
Flat tube, entire Luo Guan mechanisms 2 are vertically mounted on by supporting rack 202 on pedestal 4.
The conveyer belt 207 of the Luo Guan mechanisms 2 is arranged in the inside of the guide pad 104 of two sets of flat tube guiding mechanisms, transmission
With the guide groove 1041 on the 2071 alignment guide block of supporting block on 207.
The Luo Guan mechanisms 2 are two sets disposed in parallel of left and right, by the supporting racks 202 of Luo Guan mechanisms 2 be connected to bottom
On seat 4, flat tube can be placed in the supporting block 2071 of the conveyer belt 207 of two Tao Luoguan mechanisms 2 and support.
Sliding block sliding rail guiding mechanism is set between the supporting rack 102 and pedestal 4 of one of above-mentioned two Tao Luoguan mechanisms 2, in this way
Distance between the two can be adjusted, to adapt to the flat tube of different length.
In use, motor 201 starts, synchronous pulley 203 is driven to rotate, synchronous belt is then driven by synchronous pulley 204
205 rotation of wheel, then so that conveyer belt 207 is moved by synchronous pulley 206, flat tube falls on the supporting block of conveyer belt from guide groove 1041
On 2071, flat tube one by one is support by the movement of conveyer belt 207, it is made smoothly to fall on number of plies adjustment transmission mechanism 3
In.
As it can be seen in figures 5 and 6, the number of plies adjustment transmission mechanism 3 includes：Number of plies adjustment mechanism and transmission mechanism.
The transmission mechanism includes：Motor 301, motor mounting rack 302, belt wheel group 303, transmission shaft group 304, short conveyer belt
305, long conveyer belt 306.
The motor 301 is mounted on motor mounting rack 302, and output shaft is connect with transmission shaft group 304, the transmission shaft
304 upper and lower ends of group are respectively by 302 rolling support of motor mounting rack.
The short conveyer belt 305,306 surface of long conveyer belt are uniformly arranged driving cog, can be corresponded between driving cog be discharged into it is flat
Pipe, insertion fin can be corresponded in the position of wing thickness.
The motor 301 drives transmission shaft group 304 to rotate, to be driven short conveyer belt 305 and long conveyer belt 306, this reality
It is to be not required in that mechanism to guide flat tube to use to apply the short conveyer belt 305 in example, the long conveyer belt 306 in the present embodiment
Three groups are provided with, every group of conveyer belt can correspond to one layer of flat tube as needed, and every flat tube is all located between two teeth of long conveyer belt,
It is transmitted by the transmission of conveyer belt.
The number of plies adjustment mechanism includes：Cylinder 307, Mobile base 308, the cylinder are mounted on pedestal 4, piston rod
Connect with Mobile base 308, the transmission mechanism is mounted on Mobile base 308, by the flexible of piston rod, drive Mobile base and its
On transmission mechanism move up and down.By move up and down transmission mechanism can controlling transmission flat tube the number of plies, as it can be seen in figures 5 and 6,
To transmit the state diagram of three layers of flat tube, to transmit two layers or one layer of flat tube, as long as declining transmission mechanism distance accordingly.
In order to make Mobile base 308 move up and down steadily, increase sliding block slide is led between 4 side of pedestal and Mobile base 308
To mechanism 309, Mobile base 308 is preferably guided to move by sliding block slide guiding mechanism 309.
In the present embodiment, the transmission mechanism of the flat tube transmission mechanism 3 is two sets disposed in parallel of left and right, flat tube conveyer
Several layers of conveyer mechanism of structure are arranged on the outside of the synchronous belt of Luo Guan mechanisms, and flat tube of the frame in synchronous belt supporting block can be embedded in biography
Transmission flat tube can be preferably supported between the adjacent teeth of tape-feed in this way.
In order to adapt to the flat tube of different length, a set of transmission mechanism in two sets of transmission mechanisms can relatively move the shifting of seat 308
It moves, i.e., the setting sliding block sliding rail guiding mechanism 310 between mounting base 302 and Mobile base 308, between such two groups of transmission mechanisms
Apart from adjustable.
As shown in fig. 7, this flat tube arrangement apparatus further includes flat tube transition mechanism 7, for making flat tube steadily enter number of plies tune
Whole transmission mechanism 3 comprising：Cylinder 701, rebound 702, gib block 703.
The rebound 702 is telescopically disposed in below the rack of every long conveyer belt 306, and the cylinder 701 is installed
On supporting rack 202,701 piston rod head of cylinder connects rebound 702, can drive rebound 702 by the flexible of piston rod
Move back and forth and leave gib block 703 or connect with gib block 703, is transmitted through long to which the flat tube on rebound 702 will be fallen
Band 306 is moved on gib block 703.
The gib block 703 is fixed at below the rack of every long conveyer belt 306, can be supported embedded in long conveyer belt
Flat tube between 306 tooth.
In the present embodiment, rebound 702 and gib block 703 are not set under the long conveyer belt of lowest level 306, is supported by workbench 8.
It is all provided with rebound 702 and gib block below the rack of the long conveyer belt of the second layer 306 and below the rack of the long conveyer belt of third layer 306
703。
The present embodiment is the arrangement of three-layer pipe, so flat tube switching mechanism 1, Luo Guan mechanisms 2, the number of plies adjust transmission mechanism 3
All it is that one group of three-layer pipe work of every arrangement is primary, if arrangement is two layers of pipe, be exactly one group of two layers of pipe work of often arranging is primary.
By taking three layers of flat tube are arranged as an example, as shown in fig. 7, flat tube 5 is fallen from switching mechanism 1, pass through the auxiliary of Luo Guan mechanisms 2
Support transmission adjusts transmission mechanism 3 into the number of plies, and third layer flat tube first is fallen between two teeth of bottom conveyer belt 306, so
The rebound 702 being arranged below afterwards is stretched out by the effect of 701 piston rod of cylinder, holds the second layer flat tube fallen, waits for the
Two layers of flat tube are fallen, and the rebound 702 being disposed over is stretched out by the effect of 701 piston rod of cylinder, holds first fallen
Layer flat tube；Later transmission mechanism motor 301 start, drive conveyer belt 305 and 306 forward rotate a tooth pitch, make flat tube to
One tooth pitch of preceding movement, smooth transition enter on gib block 703, and the purpose that gib block is arranged is exactly under preventing upper layer flat tube from entering
In layer conveyer belt, bottom flat tube is supported by the workbench 8 being set on the base, and then motor 301 is stopped, cylinder 701
Piston rod, which is retracted, drives rebound 702 to retract, and then repeats action process above.
In the present embodiment, also in the inboard setting Dang Chitiao mechanisms of long conveyer belt 306, Dang Chitiao mechanisms include 9 He of gear wing item
Linear motor 91, gear wing item 9 are fixed on linear motor 91, see that Fig. 7, gear wing item 9 rise to length under the driving of linear motor 91
The rack of conveyer belt 306 is inboard, and fin can be prevented to be stuck in the tooth of long conveyer belt 306 during falling.Flat tube is arranged
When, gear wing item 9 can move down and leave the inboard of long conveyer belt 306 by linear motor 91, and gear wing item 9 is avoided to stop flat tube
Arrangement.
In the present embodiment, above-mentioned linear motor 91 is fixed on mounting bracket 302, according to actual needs, above-mentioned linear motor
91 could be secured on pedestal 4.
Above-mentioned linear motor 91 or other driving mechanisms such as cylinder or oil cylinder.
The moving height of above-mentioned gear wing item 94 can also be moved up and down according to the number of plies of arrangement flat tube with respect to pedestal, specifically can be by
Linear motor 91 or number of plies adjustment transmission mechanism 3 are adjusted.
In use, flat tube adjusts transmission mechanism 3 through flat tube switching mechanism 1, Luo Guan mechanisms 2, the number of plies and arranges, fin
Between being put into flat tube by corresponding mechanism, and flat tube and fin are arranged, using other transmission mechanisms, gradually falls on work
Progress core assembling on assembling table is transported on platform 8.
Claims (10)
1. a kind of flat tube arrangement apparatus, it is characterised in that：It include flat tube guiding, Luo Guan mechanisms, the number of plies adjustment transmission mechanism and
Pedestal；The flat tube guiding mechanism includes mounting base, guide pad, driver, and the guide pad front end setting is thick slightly larger than flat tube
The guide groove of degree, the driver are mounted in mounting base, and driver connect with guide pad and drives guide pad；It is described to fall pipe machine
Structure includes synchronous belt, supporting rack, synchronous tape drive, and synchronous belt is vertically set on supporting rack, supporting block of arranging on synchronous belt,
Synchronous tape drive connection；The number of plies adjustment transmission mechanism includes flat tube transmission mechanism, number of plies adjustment mechanism, and the flat tube passes
Transfer mechanism includes vertically disposed several layers of conveyer mechanism, flat tube transmission driver, mounting bracket, and several layers of conveyer mechanism are mounted on
On mounting bracket, flat tube transmits driver driving number layer conveyer belt, and transmission belt surface is uniformly arranged driving cog；The number of plies adjusts machine
Structure includes lifter, Mobile base, and lifter is connected on pedestal, and Mobile base is connected on lifter and is lifted by lifter, mobile
Seat supports mounting bracket；The flat tube guiding mechanism is two sets disposed in parallel of left and right, is connected by the mounting base of flat tube guiding mechanism
It is connected on pedestal, the synchronous belt of the Luo Guan mechanisms is arranged on the inside of the guide pad of flat tube guiding mechanism, the support on synchronous belt
Guide groove on block alignment guide pad, the flat tube transmission mechanism are two sets disposed in parallel of left and right, the number of flat tube transmission mechanism
Layer conveyer mechanism is arranged on the outside of the synchronous belt of Luo Guan mechanisms, and flat tube of the frame in synchronous belt supporting block can be embedded in conveyer belt machine
Between the adjacent teeth of structure.
2. flat tube arrangement apparatus as described in claim 1, it is characterised in that：Flat tube is arranged in the flat tube guiding mechanism to overturn
Mechanism comprising circulator, spill spin block, the circulator are mounted in mounting base, and circulator exports axis connection spill spin block, described
Flat tube guiding groove identical with flat tube thickness is set on spill spin block surface, and guide pad is supported by spill spin block.
3. flat tube arrangement apparatus as claimed in claim 2, it is characterised in that：The Luo Guan mechanisms are left and right disposed in parallel two
Set.
4. flat tube arrangement apparatus as described in claim 1, it is characterised in that：The sliding of one of described two sets of flat tube guiding mechanisms connects
It is connected on pedestal.
5. flat tube arrangement apparatus as described in claim 1, it is characterised in that：One of two Tao Luoguan mechanisms are slidably connected at
On pedestal.
6. flat tube arrangement apparatus as described in claim 1, it is characterised in that：The sliding of one of described two sets of flat tube transmission mechanisms connects
It is connected on Mobile base.
7. flat tube arrangement apparatus as described in claim 1, it is characterised in that：The most last layer of the several layers of conveyer belt is guiding
Layer.
8. flat tube arrangement apparatus as described in claim 1, it is characterised in that：Setting is led between the Mobile base and chassis side
To mechanism.
9. flat tube arrangement apparatus as described in claim 1, it is characterised in that：Also set up flat tube transition mechanism comprising transition
Sheet drive, rebound, gib block, the transition sheet drive are mounted on supporting rack, and transition sheet drive connects with rebound
It connects and rebound is driven to move, the gib block is arranged in the lower section of conveyer belt, and in the same plane with rebound.
10. flat tube arrangement apparatus as described in claim 1, it is characterised in that：In conveyer belt inboard setting Dang Chitiao mechanisms, gear
Chi Tiao mechanisms include gear wing item and gear wing elevating mechanism, and gear wing item is connected on gear wing elevating mechanism, is lifted by gear wing item
Mechanism makes the lifting of gear wing item and block resistance wing item is fallen in the tooth of conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721495076.1U CN207632027U (en) | 2017-11-10 | 2017-11-10 | A kind of flat tube arrangement apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721495076.1U CN207632027U (en) | 2017-11-10 | 2017-11-10 | A kind of flat tube arrangement apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207632027U true CN207632027U (en) | 2018-07-20 |
Family
ID=62856521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721495076.1U Active CN207632027U (en) | 2017-11-10 | 2017-11-10 | A kind of flat tube arrangement apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207632027U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107915028A (en) * | 2017-11-10 | 2018-04-17 | 宁波精达成形装备股份有限公司 | A kind of flat tube arrangement apparatus |
-
2017
- 2017-11-10 CN CN201721495076.1U patent/CN207632027U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107915028A (en) * | 2017-11-10 | 2018-04-17 | 宁波精达成形装备股份有限公司 | A kind of flat tube arrangement apparatus |
| CN107915028B (en) * | 2017-11-10 | 2024-06-18 | 宁波精达成形装备股份有限公司 | Flat pipe cloth arranging device |
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