CN207630546U - A kind of ULTRASONIC COMPLEX device of contactless smart card - Google Patents

A kind of ULTRASONIC COMPLEX device of contactless smart card Download PDF

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Publication number
CN207630546U
CN207630546U CN201721753520.5U CN201721753520U CN207630546U CN 207630546 U CN207630546 U CN 207630546U CN 201721753520 U CN201721753520 U CN 201721753520U CN 207630546 U CN207630546 U CN 207630546U
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CN
China
Prior art keywords
plate
welding
pvc
ultrasonic wave
smart card
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Expired - Fee Related
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CN201721753520.5U
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Chinese (zh)
Inventor
陈志冰
刘宇
陈伟
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Guangzhou Mingsen Technologies Co Ltd
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Guangzhou Mingsen Technologies Co Ltd
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Priority to CN201721753520.5U priority Critical patent/CN207630546U/en
Application granted granted Critical
Publication of CN207630546U publication Critical patent/CN207630546U/en
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Abstract

The utility model discloses a kind of ULTRASONIC COMPLEX device of contactless smart card, including the vertical actuating unit of welding that moves up and down on ultrasonic wave holder of rack, the ultrasonic wave holder being arranged in rack, the welding pulley arrangement, two wave welding head of ultrasonic wave for being separately positioned on welding pulley arrangement both ends, the driving welding pulley arrangement that are arranged on ultrasonic wave holder and the PVC that PVC covering plates are transported on composite welding station is covered sheet conveying mechanism;Wherein, two wave welding head of ultrasonic wave are connect with ultrasonic equipment;It is equipped between the ultrasonic wave holder and welding pulley arrangement with the soldering tip guidance set moved on ultrasonic wave holder with guiding welding pulley arrangement.PVC can be covered plate and is transported in composite welding station by the utility model, and PVC covering plates and the PVC board material of coiling completion of processing are welded together, smart card plate is formed, ensures that the coil on PVC board material will not expose, is convenient for following process and transport.

Description

A kind of ULTRASONIC COMPLEX device of contactless smart card
Technical field
The utility model is related to a kind of smart card manufacturing equipments, and in particular to a kind of contactless smart card set composite.
Background technology
In contactless smart card production process, each processing module is independent mutually, causes the transport of smart card plate numerous Trivial, process poor continuity reduces production efficiency, influences the precision of processing.If continuously being produced to smart card plate Processing, PVC board material is released from PVC board material volume, and be delivered continuously to laser boring station, coiling station, core successively Piece welding post, composite welding station and cutting in station is processed, you can is reduced in process to intelligent snap-gauge The transport of material improves production time efficiency;Using the above-mentioned mode of production, then need PVC board material and PVC covering plates being transported to It is processed, PVC board material and PVC that coiling is completed covering plate is welded together, and be transported on composite welding station On other follow-up processing stations;In the prior art, a kind of plate that can cover PVC of shortage is as the Combined Welding of transferring raw material Connection device, when carrying out composite welding processing can not continuous conveying PVC board material and PVC cover plate, lead to welding processing mistake Journey is interrupted, reduces the efficiency of processing.
Utility model content
The utility model aim is to overcome the deficiencies of the prior art and provide a kind of ULTRASONIC COMPLEX dress of contactless smart card It sets, which continuously can be transported to PVC board material and PVC covering plates on composite welding station and be processed, improve Processing efficiency, and the continuity of device is good.
The purpose of this utility model is achieved through the following technical solutions:
A kind of ULTRASONIC COMPLEX device of contactless smart card, including rack, the ultrasonic wave holder being arranged in rack, setting Two wave welding head of ultrasonic wave at welding pulley arrangement both ends, driving welding is arranged in welding pulley arrangement on ultrasonic wave holder The vertical actuating unit of welding and cover coiling PVC board material and PVC that pulley arrangement moves up and down on ultrasonic wave holder Plate is transported to the sheet conveying mechanism on composite welding station simultaneously;Wherein, two wave welding head of ultrasonic wave are and ultrasonic wave Equipment connects;It is equipped between the ultrasonic wave holder and welding pulley arrangement for guiding welding pulley arrangement in ultrasonic wave holder The soldering tip guidance set of upper movement.
The operation principle of the ULTRASONIC COMPLEX device of the contactless smart card of the utility model is:
Coiling PVC board material and PVC plate is covered by sheet conveying mechanism to be transported on composite welding station, this When, the PVC cover plates material position is in the top of the PVC board material of coiling;Then, the vertical actuating unit of welding drives institute State welding pulley arrangement move downward so that two be arranged welding pulley arrangement on wave welding head of ultrasonic wave and meanwhile move downward, So that the wave welding head of ultrasonic wave carries out composite welding processing to the position to be welded on PVC covering plates, finally so that institute It states coiling PVC board material with PVC covering plates to weld together, forms smart card and produce plate;After composite welding completion of processing, The vertical actuating unit of welding drives the welding pulley arrangement to move upwards so that two wave welding head of ultrasonic wave are transported upwards It is dynamic, and leave Working position to be welded;And then, the sheet conveying mechanism simultaneously gives birth to the smart card formed after completion of processing Production plate is fed forward certain distance so that next position to be welded on subsequent PVC coverings plate is transported to Combined Welding It connects in station;The procedure of processing of above-mentioned composite welding is repeated, welding processing is completed;And so on, by by PVC cover plate and In coiling PVC board material synchronous transport to composite welding station, and composite welding processing is carried out, PVC board material and PVC are covered in completion Cover board material it is compound.
One preferred embodiment of the utility model, wherein along the conveying direction of coiling PVC board material, in the ultrasound The front of wave holder is equipped with the plate volume mounting bracket that plate is covered for installing PVC, and plate volume mounting bracket includes plate volume branch Frame and the mounting rod for installing PVC cover plate material volumes being arranged on plate roll support;The sheet conveying mechanism includes What is be arranged on plate roll support is used to drive the plate release actuating unit of the mounting rod rotation, is arranged in ultrasonic wave holder Rear PVC covering plate commutation roller bearing and be arranged in front of ultrasonic wave holder and for smart card production plate carry out to The material pulling mechanism of preceding conveying;The PVC coverings plate is discharged from PVC cover plate material volumes, and around PVC covering plate commutation rollings After axis, composite welding station is reached.PVC cover plate material volumes are arranged in the front of ultrasonic wave holder, on the one hand so that conveying PVC can avoid generating interference with coiling PVC board material when covering plate;On the other hand, be conducive to composite welding station and its His processing module docks;Meanwhile the plate of setting driving mounting rod rotation discharges actuating unit on plate volume mounting bracket so that PVC cover plates material volume discharges PVC covering plates automatically, so that material pulling mechanism is more prone to carry out smart card production plate It is fed forward.
Preferably, it is equipped with the Deviation rectifier for correcting PVC cover plate discharge positions in the top of the ultrasonic wave holder;It is described PVC covering plates are discharged from PVC cover plate material volumes, around after the Deviation rectifier, conveying toward lower section and being covered around the PVC Plate commutation roller bearing, finally reaches composite welding station.PVC covering plates are easy to happen position offset in transmission process, lead to It crosses and above-mentioned Deviation rectifier is set, the position of PVC covering plates can be corrected, ensure to convey after PVC covering plate commutation roller bearings Position to the PVC covering plates of composite welding station is accurate, improves composite welding machining accuracy.
One preferred embodiment of the utility model, wherein the material pulling mechanism includes producing plate for clamping smart card Clamp system and the drawing material actuating unit that travels forward of the driving clamp system;The clamp system includes that a pair can The clamping of the clamp assembly for being used to clamp smart card plate and driving the clamp assembly closure or separation that are closed or detach Actuating unit;By the way that above-mentioned material pulling mechanism is arranged, smart card is produced into sheet material clamping and is fed forward so that follow-up coiling PVC board material and PVC covering plates can be fed forward simultaneously, realized and covered the synchronous of plate with PVC to coiling PVC board material Conveying.
One preferred embodiment of the utility model, wherein the ultrasonic wave holder includes the welding bottom being arranged in rack Plate is arranged and is welding the side plate at bottom plate both ends and the top plate in side plate upper end is arranged;The welding pulley arrangement setting is being pushed up The lower section of plate;The soldering tip guidance set includes two pairs of vertical guides for being separately positioned on two side plate opposite sides and two pairs Be separately positioned on welding pulley arrangement both ends and respectively with two pairs of matched vertical sliding blocks of vertical guide.By the way that this is arranged The ultrasonic wave holder of sample can be moved by welding vertical actuating unit driving welding pulley arrangement in vertical guide, to So that the wave welding head of ultrasonic wave being arranged in welding pulley arrangement moves up and down with welding pulley arrangement, welding processing is completed Action.
One preferred embodiment of the utility model, wherein the welding pulley arrangement includes for installing wave welding head of ultrasonic wave Soldering tip mounting plate and sliding connection block at soldering tip mounting plate both ends is set;The vertical sliding block is arranged in sliding connection block On;The soldering tip mounting hole of oblong there are two being set on the soldering tip mounting plate for installing wave welding head of ultrasonic wave;In the top plate Centre be equipped with for avoiding the actuating unit avoid holes for welding vertical actuating unit, it is corresponding with wave welding head of ultrasonic wave in the top plate Place is equipped with the soldering tip avoid holes of the oblong for avoiding wave welding head of ultrasonic wave;The power output member of the vertical actuating unit of welding It is connect with soldering tip installation plate top surface.By the way that above-mentioned welding pulley arrangement is arranged so that the wave welding head of ultrasonic wave can be slided with welding Row component moves in vertical guide together;By the way that the soldering tip avoid holes of oblong and the soldering tip mounting hole of oblong is arranged, Enable when installing wave welding head of ultrasonic wave according to actual conditions, adjusts the best position of soldering tip, improve composite welding processing Precision.
Preferably, the sliding connection block includes the sliding horizontal part being connect with soldering tip mounting plate and is vertically set on cunning Sliding vertical component effect on dynamic horizontal part;The vertical sliding block setting is on sliding vertical component effect;It is horizontal with sliding in sliding vertical component effect It is equipped between portion for sliding reinforcement block.The such sliding connection block of setting, is conducive to, with the connection of soldering tip mounting plate, increase The stability of entire welding pulley arrangement during the motion.
One preferred embodiment of the utility model, wherein covered there are two being set below soldering tip mounting plate for compressing PVC Cover board material and the hold-down mechanism of coiling PVC board material, each hold-down mechanism include the compression link being connect with the top plate, set The compact heap set the compression cylinder on compressing link and be arranged on the extensible member of compression cylinder;The compression link Include the connection riser being connect with top plate rear and front end and the connection transverse slat being arranged between connecting riser;The compression cylinder It is arranged in the bottom surface of connection transverse slat.When PVC covering plates are transported to composite welding station, the compression cylinder work, So that the extensible member of the compression cylinder moves downward, so that the compact heap is pressed on PVC covering plates, by PVC It covers plate and coiling PVC board material compresses, the PVC when composite welding is processed is avoided to cover plate or coiling PVC board material Position shift.
Preferably, the installation for installing connection riser that multiple spaced sets are equipped in the top plate rear and front end is logical Hole, in this way can be according to coiling PVC board material and PVC cover the position of plate in process, and adjustment connects the position of riser, To adjust the position of compact heap so that be pressed on the optimum position of PVC covering plates, ensure the smooth of composite welding processing It completes..
One preferred embodiment of the utility model, wherein be equipped in the lower section of two sliding vertical component effects for limiting The height adjustment mechanism of height and position, the height adjustment mechanism include two height for being separately positioned on two sliding vertical component effect lower ends Degree briquetting and two height adjustment assemblies being separately positioned below two height briquettings;Each height adjustment assembly packet The intermediate hollow base for being equipped with space is included, is arranged in the space of hollow base and the mobile adjusting block of top surface inclination, setting are hollow Adjusting screw in the space of seat and with the matched height jacking block in top surface of mobile adjusting block and for adjusting height jacking block;Edge The inclined direction for mobile adjusting block top surface is equipped with elastic element between the inner wall and mobile adjusting block of hollow base;Described On hollow base the adjusting threaded hole coordinated with the adjusting screw is equipped with equipped with the opposite one side of elastic element;The elasticity member The elastic force of part promotes the mobile adjusting block to be close to adjusting screw.By changing the position of adjusting screw, described in changing Front and back position of the mobile adjusting block in hollow base, since the contact surface of the mobile adjusting block and height jacking block is inclined surface, Therefore, when the mobile adjusting block is moved forward and backward along the direction of inclined surface, the height jacking block will move in the vertical direction, To reach the adjusting of height.
Preferably, the hollow base is equipped with the guide cylinder that extends internally, on height jacking block with the guide cylinder Corresponding position be equipped with guide groove.By guide cylinder as setting and guide groove, in the height that height jacking block is adjusted When, it is moved up convenient for height jacking block, avoids shifting when moving up.
One preferred embodiment of the utility model, wherein the lower end of the wave welding head of ultrasonic wave is set there are two solder joint;Along The conveying direction of coiling PVC board material, two solder joints are front and back to be arranged and is separated from each other.Pass through supersonic welding as setting Head so that the smart card production plate for completing to be formed after composite welding processing is transported to when cutting station, is directly welded at two It is cut between the position of spot welding, is convenient for processing of cutting.
One preferred embodiment of the utility model, wherein be equipped in front of two wave welding head of ultrasonic wave for inhaling The exhaust gas suction pipe of the exhaust gas generated when except welding;The exhaust gas for fixing the exhaust gas suction pipe is equipped in the front end of the top plate to inhale Pipe fixed plate.
The utility model has the advantages that compared with prior art:
The utility model can by composite welding station the PVC board of coiling material and PVC covering plate be delivered continuously to It is processed on composite welding station so that PVC covering plates weld together with coiling PVC board material;And continuity is good, Processing efficiency is improved, is conducive to dock with other processing stations.
Description of the drawings
Fig. 1 is a kind of dimensional structure diagram of the ULTRASONIC COMPLEX device of contactless smart card of the utility model.
Fig. 2 is the dimensional structure diagram of composite welding station in Fig. 1.
Fig. 3 is the dimensional structure diagram that side plate and top plate are saved in Fig. 2.
Fig. 4 is the dimensional structure diagram of top plate, side plate, bottom plate and vertical guide in Fig. 2.
Fig. 5 is the dimensional structure diagram of top plate in Fig. 2.
Fig. 6 is the dimensional structure diagram that pulley arrangement is welded in Fig. 2.
Fig. 7 is the dimensional structure diagram of sliding connection block in Fig. 2.
Fig. 8 is the dimensional structure diagram that plate rolls up mounting bracket.
Fig. 9 is the dimensional structure diagram of hold-down mechanism in Fig. 2.
Figure 10 is the explosive view of height adjustment assembly in Fig. 2.
Figure 11 is the dimensional structure diagram of hollow base in Figure 10.
Figure 12 is the left view of sliding connection block, vertical sliding block and height briquetting in Fig. 6.
Figure 13 is the dimensional structure diagram of soldering tip in Fig. 2.
Figure 14 is the dimensional structure diagram of feed device in Fig. 1.
Figure 15 is the dimensional structure diagram that clamp system is saved in Figure 14.
Figure 16 is the left view of clamp system in Figure 14.
Figure 17 is the dimensional structure diagram of clamp system in Figure 14.
Figure 18 is the dimensional structure diagram of roll wheel assembly in Figure 17.
Figure 19 is the dimensional structure diagram of clamping movement plate in Figure 17.
Figure 20 is the left view of clamping movement plate in Figure 17.
Specific implementation mode
The utility model is further described with reference to embodiment and attached drawing, but the embodiment of the utility model is not It is only limitted to this.
Referring to Fig. 1-Figure 12, a kind of ULTRASONIC COMPLEX device of contactless smart card of the present embodiment, including rack 1, setting Ultrasonic wave holder 2 in rack 1, the welding pulley arrangement 3 being arranged on ultrasonic wave holder 2, setting are in welding pulley arrangement 3 The vertical power of welding that two wave welding head of ultrasonic wave 4 at both ends, driving welding pulley arrangement 3 move up and down on ultrasonic wave holder 2 Mechanism 5 and coiling PVC board material and PVC covering plates are transported to sheet conveying mechanism on composite welding station simultaneously; Wherein, two wave welding head of ultrasonic wave 4 are connect with ultrasonic equipment;Between the ultrasonic wave holder 2 and welding pulley arrangement 3 Equipped with the soldering tip guidance set for guiding welding pulley arrangement 3 to be moved on ultrasonic wave holder 2.
It is equipped in the front of the ultrasonic wave holder 2 along the conveying direction of coiling PVC board material referring to Fig. 1 and Fig. 8 The plate that plate is covered for installing PVC rolls up mounting bracket 9, which rolls up mounting bracket 9 and include plate roll support and be arranged in plate The mounting rod 9-1 for installing PVC cover plates material volume 8 on material volume holder;The sheet conveying mechanism includes being arranged in plate The plate release actuating unit 9-2 for driving the mounting rod 9-1 rotations, setting on roll support is in the ultrasonic wave holder 2 rear is equipped with PVC covering plate commutation roller bearings 6 and setting in 2 front of ultrasonic wave holder and for producing plate to smart card Expect the material pulling mechanism being fed forward;The PVC coverings plate is discharged from PVC cover plates material volume 8, and is covered around PVC Plate commutates after roller bearing 6, reaches composite welding station.PVC cover plates material volume 8 is arranged in the front of ultrasonic wave holder 2, a side Face, which enables, to be avoided generating interference with coiling PVC board material when conveying PVC and covering plate;On the other hand, be conducive to compound Welding post is docked with other processing modules;Meanwhile the plate of setting driving mounting rod 9-1 rotations discharges on plate roll support Actuating unit 9-2 so that release PVC covers plate to the PVC cover plates material volume 8 being arranged on mounting rod 9-1 automatically, so that Material pulling mechanism is more prone to be fed forward smart card production plate.
Referring to Fig. 1, it is equipped with the Deviation rectifier 14 for correcting PVC cover plate discharge positions in the top of the ultrasonic wave holder 2, The Deviation rectifier 14 includes two correction roller bearing 14-1 disposed in parallel;The PVC coverings plate is released from PVC cover plates material volume 8 It puts, after bypassing described two correction roller bearing 14-1, conveys toward lower section and around PVC covering plate commutation roller bearings 6, finally arrive Up to composite welding station.
Referring to Figure 14-Figure 20, the material pulling mechanism 16 include for clamp smart card produce plate clamp system 4a with And the drawing material actuating unit 5a that the driving clamp system 4a travels forward;The clamp system 4a include a pair can be closed or The clamp assembly for being used to clamp smart card production plate and the driving clamp assembly of separation are closed or the clamping of separation is moved Force mechanisms 4-2a;By the way that above-mentioned material pulling mechanism 16 is arranged, smart card is produced into sheet material clamping and is fed forward so that subsequently around Line PVC board material and PVC covering plates can be fed forward simultaneously, realized and covered the same of plate to coiling PVC board material and PVC Step conveying.
Referring to Figure 14-Figure 20, the drawing material actuating unit 5a includes drawing material motor 5-1a and drawing material lead screw transmission mechanism, It is described that the drawing material feed screw nut 5-2a of material lead screw transmission mechanism is drawn to slide connecting plate 7a equipped with drawing material;The clamp system 4a has Two, and the clamp system fixed plate 4-1a on two clamp system 4a is separately fixed at drawing material and slides the two of connecting plate 7a End;It is equipped with the drawing material fixed plate 8a being arranged in rack below the both ends for drawing material to slide connecting plate 7a;Expect in the drawing Fixed plate 8a and drawing material are equipped with drawing material guidance set 6a between sliding connecting plate 7a;The drawing material guidance set 6a includes two points Be not arranged drawn at two drawing material guide rail 6-1a on material fixed plate 8a and two settings draw material slide the bottom surfaces connecting plate 7a and Expect sliding block 6-2a with two matched drawings of the drawing material guide rail 6-1a respectively.Two clamp system 4a are set, can preferably be pressed from both sides Tight smart card production plate is conveyed;Expect guidance set 6a by being arranged to draw material fixed plate 8a and draw so as to smart card Production plate is more stablized when being conveyed
Referring to Figure 14-Figure 20, the clamp system 4a further includes clamp system fixed plate 4-1a;The clamp assembly includes It is rotatably connected on the clamping movement plate 4-3a of the upper ends clamp system fixed plate 4-1a and is arranged in clamp system fixed plate 4-1a The plate 4-4a that is fixedly clamped of inside;The clamping movement plate 4-3a includes the clamping plate being located on the inside of clamp system fixed plate 4-1a The 4-31a and extension plate 4-32a on the outside of clamp system fixed plate 4-1a, and the clamping movement plate 4-3a and the folder The rotation connection position of tight mechanism fixed plate 4-1a is the centre of clamping plate 4-31a and extension plate 4-32a;The plate that is fixedly clamped 4-4a is arranged in the lower section of clamping plate 4-31a;The clamping actuating unit 4-2a is to clamp actuating cylinder, and the clamping power gas Cylinder is arranged in the outside of clamp system fixed plate 4-1a;The extensible member for clamping actuating cylinder is arranged extension plate 4-32a's Lower section;The smart card production plate is located at the clamping plate 4-31a and is fixedly clamped between plate 4-4a.
The operation principle of above-mentioned clamp system 4a is:When needing smart card producing sheet material clamping, the clamping power Cylinder operation, the extensible member for clamping actuating cylinder up moves, and the extension plate 4-32a is jacked up upwards, to make It obtains the clamping plate 4-31a to move downward, and smart card production plate is pressed on and is fixedly clamped on plate 4-4a;When needing intelligence When can block production plate release, the clamping actuating cylinder driving extensible member moves down, no longer that extension plate 4-32a is upward Top, the extension plate 4-32a by the extensible member due to no longer being supported and automatic movement (self gravitation effect or elastic force down Effect), and clamping plate 4-31a is pressed so that clamping plate 4-31a is detached with the plate 4-4a that is fixedly clamped, and no longer clamps smart card Produce plate.The such clamp system 4a of setting can be realized by clamping driving of the actuating cylinder to extensible member to smart card The clamping and release of plate are produced, it is simple in sturcture, ingenious in design;.
Referring to Figure 17-Figure 18, the extensible member for clamping actuating cylinder is equipped with the idler wheel for jacking up extension plate 4-32a Component 4-5a, roll wheel assembly 4-5a include be arranged clamp actuating cylinder extensible member on idler wheel mounting bracket 4-51a and The jack-up idler wheel 4-52a being arranged on idler wheel mounting bracket 4-51a;The idler wheel mounting bracket 4-51a includes setting described flexible Extensible member connecting plate 4-511a on part and two idler wheel mounting plate 4- being oppositely arranged on extensible member connecting plate 4-511a 513a;Rolling wheel installing shaft 4-512a is equipped between two idler wheel mounting plate 4-513a;The jack-up idler wheel 4-52a rotations connect It is connected on rolling wheel installing shaft 4-512a.By roll wheel assembly 4-5a as setting, when the extension plate 4-32a is jacked up, The sliding friction that extensible member and extension plate 4-32a are replaced using the rolling friction for jacking up idler wheel 4-52a and extension plate 4-32a, from And reduce the damage to extension plate 4-32a.
Further include the tensioning roller assembly that plate is covered for being tensioned PVC on the plate roll support referring to Fig. 8, it should It includes that the first tensioning roller bearing tensioning roller bearings of 9-3 and first 9-3 is contour and setting is in the first tensioning roller bearing 9-3 to be tensioned roller assembly The second tensioning roller bearing 9-4 at rear and the third being arranged among below the first tensioning roller bearing 9-3 and the second tensioning roller bearing 9-4 It is tensioned roller bearing 9-5;In addition, being arranged the delivery tension roller bearing 15 being mounted in rack 1 is equipped in the front of Deviation rectifier 14;It is described PVC covering plates are released from PVC cover plates material volume 8, bypass the first tensioning roller bearing 9-3, third tensioning roller bearing 9- successively 5, it after the second tensioning roller bearing 9-4, delivery tension roller bearing 15, Deviation rectifier 14 and PVC covering plate commutation roller bearings 6, reaches compound Welding processing station.It enables to PVC covering plates to be tensioned in transmission process in this way, prevented pine, and influenced normally to convey.
Referring to Fig. 2, Fig. 4 and Fig. 6, the ultrasonic wave holder 2 include be arranged in rack 1 welding bottom plate 11, setting exist It welds the side plate 12 at 11 both ends of bottom plate and the top plate 13 in 12 upper end of side plate is set;The setting of welding pulley arrangement 3 is being pushed up The lower section of plate 13;The soldering tip guidance set include two pairs of vertical guides 19 for being separately positioned on two 12 opposite sides of side plate with And two pairs be separately positioned on welding pulley arrangement 3 both ends and respectively with the matched vertical sliding block of two pairs of vertical guides 19 20.It, can be by welding the vertical driving of actuating unit 5 welding pulley arrangement 3 vertical by ultrasonic wave holder 2 as setting It is moved on guide rail 19, so that the wave welding head of ultrasonic wave 4 being arranged in welding pulley arrangement 3 is in welding pulley arrangement 3 Lower movement, completes the action of welding processing.
Referring to Fig. 3 and Fig. 6, the welding pulley arrangement 3 includes the soldering tip mounting plate 3-1 for installing wave welding head of ultrasonic wave 4 And the sliding connection block 3-2 at the both ends soldering tip mounting plate 3-1 is set;The vertical sliding block 20 is arranged in sliding connection block 3-2 On;The soldering tip mounting hole 3-11 of oblong there are two being set on the soldering tip mounting plate 3-1 for installing wave welding head of ultrasonic wave 4; The centre of the top plate 13 is equipped with for avoiding the actuating unit avoid holes 13-3 for welding vertical actuating unit 5, in the top plate 13 are equipped with the soldering tip avoid holes 13-1 of the oblong for avoiding wave welding head of ultrasonic wave 4 with 4 corresponding position of wave welding head of ultrasonic wave;The welding The power output member of vertical actuating unit 5 is connect with the top surfaces soldering tip mounting plate 3-1.By the way that above-mentioned welding pulley arrangement 3 is arranged, make Obtaining the wave welding head of ultrasonic wave 4 can move with welding pulley arrangement 3 in vertical guide 19;By the weldering that oblong is arranged The soldering tip mounting hole 3-11 of head avoid holes 13-1 and oblong so that can be according to practical feelings when installing wave welding head of ultrasonic wave 4 Condition adjusts the best position of soldering tip, improves the precision of composite welding processing.
Referring to Fig. 7, the sliding connection block 3-2 include with the soldering tip mounting plate 3-1 sliding horizontal part 3-21 connecting and The sliding vertical component effect 3-22 being vertically set on sliding horizontal part 3-21;The setting of vertical sliding block 20 is in sliding vertical component effect 3-22 On;It is equipped between sliding vertical component effect 3-22 and sliding horizontal part 3-21 for sliding reinforcement block 3-23.The such sliding of setting Link block 3-2 is conducive to the connection with soldering tip mounting plate 3-1, increases entire welding pulley arrangement 3 during the motion steady It is qualitative.
Referring to Fig. 2 and Fig. 9, set that there are two for compressing PVC covering plates and coiling below soldering tip mounting plate 3-1 The hold-down mechanism 7 of PVC board material, each hold-down mechanism 7 include the compression link being connect with the top plate 13, setting in the company of compression The compact heap 7-3 for meeting the compression cylinder 7-2 on frame and being arranged on the extensible member of compression cylinder 7-2;The compression link The connection transverse slat 7-4 for including the connection riser 7-1 being connect with 13 rear and front end of top plate and being arranged between connecting riser 7-1; The compression cylinder 7-2 is arranged in the bottom surface of connection transverse slat 7-4.When PVC covering plates are transported to composite welding station, The compression cylinder 7-2 work so that the extensible member of the compression cylinder 7-2 moves downward, so that the compact heap 7-3 It is pressed on PVC covering plates, PVC is covered into plate and coiling PVC board material compresses, is avoided when composite welding is processed PVC covers plate or the position of coiling PVC board material shifts.
Referring to Fig. 5, pacifying for installing connection riser 7-1 for multiple spaced sets is equipped in 13 rear and front end of the top plate The installation through-hole 13-2 of dress, in this way can be according to coiling PVC board material and PVC cover the position of plate, adjustment in process The position for connecting riser 7-1, to adjust the position of compact heap 7-3 so that it is pressed on the optimum position of PVC covering plates, Ensure smoothly completing for composite welding processing.
Referring to Fig. 6, Figure 10, Figure 11 and Figure 12, it is equipped in the lower section of two sliding vertical component effect 3-22 for limiting height The height adjustment mechanism of position is spent, which includes be separately positioned on two lower ends sliding vertical component effect 3-22 two Height briquetting 3-24 and two height adjustment assemblies being separately positioned below two height briquetting 3-24;Each height is adjusted Component includes the intermediate hollow base 18 for being equipped with space, is arranged in the space of hollow base 18 and top surface is inclined mobile adjusting block 17, it is arranged in the space of hollow base 18 and with the matched height jacking block 16 in top surface of mobile adjusting block 17 and for adjusting height Spend the adjusting screw of jacking block 16;The inclined direction for moving along 17 top surface of adjusting block, the inner wall in hollow base 18 and mobile adjusting Elastic element is equipped between block 17;It is equipped with and the adjusting spiral shell with equipped with the opposite one side of elastic element on the hollow base 18 Follow closely the adjusting threaded hole 18-3 of cooperation;The elastic force of the elastic element promotes the mobile adjusting block 17 to be close to adjusting screw. By changing the position of adjusting screw, to change front and back position of the mobile adjusting block 17 in hollow base 18, by institute The contact surface for stating mobile adjusting block 17 and height jacking block 16 is inclined surface, and therefore, the mobile adjusting block 17 is along inclined surface When direction is moved forward and backward, the height jacking block 16 will move in the vertical direction, to reach the adjusting of height.
Referring to Figure 10 and Figure 11, the hollow base 18 is equipped with the guide cylinder 18-2 to extend internally, in height jacking block 16 The upper corresponding position with the guide cylinder 18-2 is equipped with guide groove 16-1.Pass through guide cylinder 18-2 and guiding as setting Slot 16-1 is moved up when the height of height jacking block 16 is adjusted convenient for height jacking block 16, avoids sending out when moving up Raw offset.
In addition, being equipped with the elastic element for elastic elements with elastic element corresponding position on the mobile adjusting block 17 Mounting hole 17-1 is conducive to the fixation to elastic element, prevents elastic element from deviating, and can not adjust the height of height jacking block 16.
Referring to Figure 13, the lower end of the wave welding head of ultrasonic wave 4 sets that there are two solder joint 4-1;Along the conveying of coiling PVC board material Direction, two solder joint 4-1 are front and back to be arranged and is separated from each other.Pass through wave welding head of ultrasonic wave 4 as setting so that complete compound The smart card production plate formed after welding processing is transported to when cutting station, directly in the position of two solder joint 4-1 welding Between cut, be convenient for processing of cutting.
Referring to Fig. 2 and Fig. 3, the front of two wave welding head of ultrasonic wave 4 be equipped with for absorb generated when welding it is useless The exhaust gas suction pipe 10 of gas;It is equipped with the exhaust gas suction pipe fixed plate for fixing the exhaust gas suction pipe 10 in the front end of the top plate 13 10-1。
Referring to Fig. 1-Figure 12, the operation principle of the ULTRASONIC COMPLEX device of the contactless smart card of the present embodiment is:
Coiling PVC board material and PVC plate is covered by sheet conveying mechanism to be transported on composite welding station, this When, the PVC cover plates material position is in the top of the PVC board material of coiling;Then, the compression cylinder 7-2 work so that set The compact heap 7-3 set on the extensible member of compression cylinder 7-2 is moved downward, and the PVC is covered plate and coiling PVC board Material is pressed on welding bottom plate 11;The vertical actuating unit 5 that welds drives the welding pulley arrangement 3 to move downward so that Two be arranged welding pulley arrangement 3 on wave welding head of ultrasonic wave 4 and meanwhile move downward so that the wave welding head of ultrasonic wave 4 is right PVC covers the position to be welded on plate and carries out composite welding processing, final so that the coiling PVC board material is covered with PVC Plate welds together, and forms smart card and produces plate;After composite welding completion of processing, the vertical actuating unit 5 of welding drives It moves the welding pulley arrangement 3 to move upwards so that two wave welding head of ultrasonic wave 4 move upwards, and leave processing to be welded Position;The compression cylinder 7-2 work so that the compact heap 7-3 being arranged on the extensible member of compression cylinder 7-2 is moved upwards, No longer compress PVC covering plates and coiling PVC board material;And then, the sheet conveying mechanism is simultaneously by shape after completion of processing At smart card production plate be fed forward certain distance so that below PVC cover plate on next position to be welded it is defeated It is sent in composite welding station;The procedure of processing of above-mentioned composite welding is repeated, welding processing is completed;And so on, by by PVC It covers plate and in coiling PVC board material synchronous transport to composite welding station, and carries out composite welding processing, completion is to PVC Plate and PVC cover the compound of plate.
Above-mentioned is the preferable embodiment of the utility model, but the embodiment of the utility model is not by the above Limitation, other any Spirit Essences without departing from the utility model and the change made under principle, replacement, are combined, letter at modification Change, should be equivalent substitute mode, be included within the scope of protection of the utility model.

Claims (10)

1. a kind of ULTRASONIC COMPLEX device of contactless smart card, which is characterized in that including rack, the ultrasonic wave being arranged in rack Holder, the welding pulley arrangement being arranged on ultrasonic wave holder, be arranged welding pulley arrangement both ends two wave welding head of ultrasonic wave, The driving vertical actuating unit of welding that moves up and down on ultrasonic wave holder of welding pulley arrangement and by coiling PVC board material and PVC covering plates are transported to the sheet conveying mechanism on composite welding station simultaneously;Wherein, two wave welding head of ultrasonic wave with Ultrasonic equipment connects;It is equipped between the ultrasonic wave holder and welding pulley arrangement for guiding welding pulley arrangement in ultrasound The soldering tip guidance set moved on wave holder.
2. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 1, which is characterized in that along coiling The conveying direction of PVC board material is equipped with the plate volume installation that plate is covered for installing PVC in the front of the ultrasonic wave holder Frame, plate volume mounting bracket include plate roll support and be arranged on plate roll support for installing PVC cover plate material volumes Mounting rod;The sheet conveying mechanism includes the plate for driving the mounting rod rotation being arranged on plate roll support Release actuating unit is arranged in the PVC covering plate commutation roller bearings at ultrasonic wave holder rear and setting before ultrasonic wave holder Side and the material pulling mechanism for being used to be fed forward smart card production plate;The PVC covers plate from PVC cover plate material volumes Middle release, and around PVC covering plate commutation roller bearing after, reach composite welding station.
3. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 2, which is characterized in that the drawing material machine Structure includes for clamping the drawing material power that smart card produces the clamp system of plate and the driving clamp system travels forward Mechanism;The clamp system includes a pair of clamp assembly and driving for clamping smart card plate that can be closed or detach The clamp assembly is closed or the clamping actuating unit of separation.
4. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 1, which is characterized in that the ultrasonic wave Holder includes the welding bottom plate being arranged in rack, is arranged and is welding the side plate at bottom plate both ends and be arranged on the top of side plate upper end Plate;The welding pulley arrangement is arranged in the lower section of top plate;The soldering tip guidance set is separately positioned on two sides including two pairs The vertical guide of plate opposite side and two pairs are separately positioned on welding pulley arrangement both ends and described vertical with two pairs respectively The vertical sliding block of guide rail.
5. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 4, which is characterized in that the welding is slided Row component includes soldering tip mounting plate for installing wave welding head of ultrasonic wave and is arranged sliding connection block at soldering tip mounting plate both ends; The vertical sliding block is arranged on sliding connection block;Length there are two being set on the soldering tip mounting plate for installing wave welding head of ultrasonic wave Circular soldering tip mounting hole;It is equipped in the centre of the top plate for avoiding the actuating unit evacuation for welding vertical actuating unit Hole is equipped with the soldering tip avoid holes of the oblong for avoiding wave welding head of ultrasonic wave in the top plate and wave welding head of ultrasonic wave corresponding position;Institute It states and welds the power output member of vertical actuating unit and connect with soldering tip installation plate top surface.
6. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 5, which is characterized in that the sliding connects Connect block include the sliding horizontal part being connect with soldering tip mounting plate and be vertically set on sliding horizontal part on sliding vertical component effect;Institute Vertical sliding block setting is stated on sliding vertical component effect;It is equipped between sliding vertical component effect and sliding horizontal part for sliding reinforcement block.
7. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 5, which is characterized in that installed in soldering tip For compressing, PVC covers plate and the hold-down mechanism of coiling PVC board material, each hold-down mechanism include there are two being set below plate The compression link that is connect with the top plate, the compression cylinder being arranged on compressing link and stretching in compression cylinder is set Compact heap on contracting part;The compression link includes that the connection riser being connect with top plate rear and front end and setting are perpendicular in connection Connection transverse slat between plate;The compression cylinder is arranged in the bottom surface of connection transverse slat.
8. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 7, which is characterized in that in the top plate Rear and front end is equipped with the installation through-hole for installing connection riser of multiple spaced sets.
9. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 6, which is characterized in that described in two The lower section of vertical component effect is slided equipped with the height adjustment mechanism for limiting height and position, which includes being respectively set Two height slided two height briquettings of vertical component effect lower end at two and be separately positioned below two height briquettings are adjusted Save component;Each height adjustment assembly includes the intermediate hollow base for being equipped with space, is arranged in the space of hollow base and pushes up The inclined mobile adjusting block in face, be arranged in the space of hollow base and with the matched height jacking block in top surface of mobile adjusting block and Adjusting screw for adjusting height jacking block;The inclined direction for moving along adjusting block top surface, the inner wall in hollow base and movement Elastic element is equipped between adjusting block;It is equipped with and the adjusting spiral shell with equipped with the opposite one side of elastic element on the hollow base Follow closely the adjusting threaded hole of cooperation;The elastic force of the elastic element promotes the mobile adjusting block to be close to adjusting screw.
10. according to a kind of ULTRASONIC COMPLEX device of contactless smart card of claim 4-8 any one of them, which is characterized in that The lower end of the wave welding head of ultrasonic wave is set there are two solder joint;Along the conveying direction of coiling PVC board material, before and after two solder joints It is arranged and is separated from each other.
CN201721753520.5U 2017-12-13 2017-12-13 A kind of ULTRASONIC COMPLEX device of contactless smart card Expired - Fee Related CN207630546U (en)

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Application Number Priority Date Filing Date Title
CN201721753520.5U CN207630546U (en) 2017-12-13 2017-12-13 A kind of ULTRASONIC COMPLEX device of contactless smart card

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107932917A (en) * 2017-12-13 2018-04-20 广州明森科技股份有限公司 A kind of ULTRASONIC COMPLEX device of contactless smart card
CN109567293A (en) * 2018-12-12 2019-04-05 广东省智能制造研究所 A kind of intelligent production line of medical operating clothing
CN110524888A (en) * 2019-08-08 2019-12-03 广州明森合兴科技有限公司 A kind of contactless smart card manufacturing equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107932917A (en) * 2017-12-13 2018-04-20 广州明森科技股份有限公司 A kind of ULTRASONIC COMPLEX device of contactless smart card
CN107932917B (en) * 2017-12-13 2024-02-09 广州明森科技股份有限公司 Ultrasonic composite device of non-contact intelligent card
CN109567293A (en) * 2018-12-12 2019-04-05 广东省智能制造研究所 A kind of intelligent production line of medical operating clothing
CN110524888A (en) * 2019-08-08 2019-12-03 广州明森合兴科技有限公司 A kind of contactless smart card manufacturing equipment

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