CN207630546U - A kind of ULTRASONIC COMPLEX device of contactless smart card - Google Patents
A kind of ULTRASONIC COMPLEX device of contactless smart card Download PDFInfo
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- CN207630546U CN207630546U CN201721753520.5U CN201721753520U CN207630546U CN 207630546 U CN207630546 U CN 207630546U CN 201721753520 U CN201721753520 U CN 201721753520U CN 207630546 U CN207630546 U CN 207630546U
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Abstract
The utility model discloses a kind of ULTRASONIC COMPLEX device of contactless smart card, including the vertical actuating unit of welding that moves up and down on ultrasonic wave holder of rack, the ultrasonic wave holder being arranged in rack, the welding pulley arrangement, two wave welding head of ultrasonic wave for being separately positioned on welding pulley arrangement both ends, the driving welding pulley arrangement that are arranged on ultrasonic wave holder and the PVC that PVC covering plates are transported on composite welding station is covered sheet conveying mechanism;Wherein, two wave welding head of ultrasonic wave are connect with ultrasonic equipment;It is equipped between the ultrasonic wave holder and welding pulley arrangement with the soldering tip guidance set moved on ultrasonic wave holder with guiding welding pulley arrangement.PVC can be covered plate and is transported in composite welding station by the utility model, and PVC covering plates and the PVC board material of coiling completion of processing are welded together, smart card plate is formed, ensures that the coil on PVC board material will not expose, is convenient for following process and transport.
Description
Technical field
The utility model is related to a kind of smart card manufacturing equipments, and in particular to a kind of contactless smart card set composite.
Background technology
In contactless smart card production process, each processing module is independent mutually, causes the transport of smart card plate numerous
Trivial, process poor continuity reduces production efficiency, influences the precision of processing.If continuously being produced to smart card plate
Processing, PVC board material is released from PVC board material volume, and be delivered continuously to laser boring station, coiling station, core successively
Piece welding post, composite welding station and cutting in station is processed, you can is reduced in process to intelligent snap-gauge
The transport of material improves production time efficiency;Using the above-mentioned mode of production, then need PVC board material and PVC covering plates being transported to
It is processed, PVC board material and PVC that coiling is completed covering plate is welded together, and be transported on composite welding station
On other follow-up processing stations;In the prior art, a kind of plate that can cover PVC of shortage is as the Combined Welding of transferring raw material
Connection device, when carrying out composite welding processing can not continuous conveying PVC board material and PVC cover plate, lead to welding processing mistake
Journey is interrupted, reduces the efficiency of processing.
Utility model content
The utility model aim is to overcome the deficiencies of the prior art and provide a kind of ULTRASONIC COMPLEX dress of contactless smart card
It sets, which continuously can be transported to PVC board material and PVC covering plates on composite welding station and be processed, improve
Processing efficiency, and the continuity of device is good.
The purpose of this utility model is achieved through the following technical solutions:
A kind of ULTRASONIC COMPLEX device of contactless smart card, including rack, the ultrasonic wave holder being arranged in rack, setting
Two wave welding head of ultrasonic wave at welding pulley arrangement both ends, driving welding is arranged in welding pulley arrangement on ultrasonic wave holder
The vertical actuating unit of welding and cover coiling PVC board material and PVC that pulley arrangement moves up and down on ultrasonic wave holder
Plate is transported to the sheet conveying mechanism on composite welding station simultaneously;Wherein, two wave welding head of ultrasonic wave are and ultrasonic wave
Equipment connects;It is equipped between the ultrasonic wave holder and welding pulley arrangement for guiding welding pulley arrangement in ultrasonic wave holder
The soldering tip guidance set of upper movement.
The operation principle of the ULTRASONIC COMPLEX device of the contactless smart card of the utility model is:
Coiling PVC board material and PVC plate is covered by sheet conveying mechanism to be transported on composite welding station, this
When, the PVC cover plates material position is in the top of the PVC board material of coiling;Then, the vertical actuating unit of welding drives institute
State welding pulley arrangement move downward so that two be arranged welding pulley arrangement on wave welding head of ultrasonic wave and meanwhile move downward,
So that the wave welding head of ultrasonic wave carries out composite welding processing to the position to be welded on PVC covering plates, finally so that institute
It states coiling PVC board material with PVC covering plates to weld together, forms smart card and produce plate;After composite welding completion of processing,
The vertical actuating unit of welding drives the welding pulley arrangement to move upwards so that two wave welding head of ultrasonic wave are transported upwards
It is dynamic, and leave Working position to be welded;And then, the sheet conveying mechanism simultaneously gives birth to the smart card formed after completion of processing
Production plate is fed forward certain distance so that next position to be welded on subsequent PVC coverings plate is transported to Combined Welding
It connects in station;The procedure of processing of above-mentioned composite welding is repeated, welding processing is completed;And so on, by by PVC cover plate and
In coiling PVC board material synchronous transport to composite welding station, and composite welding processing is carried out, PVC board material and PVC are covered in completion
Cover board material it is compound.
One preferred embodiment of the utility model, wherein along the conveying direction of coiling PVC board material, in the ultrasound
The front of wave holder is equipped with the plate volume mounting bracket that plate is covered for installing PVC, and plate volume mounting bracket includes plate volume branch
Frame and the mounting rod for installing PVC cover plate material volumes being arranged on plate roll support;The sheet conveying mechanism includes
What is be arranged on plate roll support is used to drive the plate release actuating unit of the mounting rod rotation, is arranged in ultrasonic wave holder
Rear PVC covering plate commutation roller bearing and be arranged in front of ultrasonic wave holder and for smart card production plate carry out to
The material pulling mechanism of preceding conveying;The PVC coverings plate is discharged from PVC cover plate material volumes, and around PVC covering plate commutation rollings
After axis, composite welding station is reached.PVC cover plate material volumes are arranged in the front of ultrasonic wave holder, on the one hand so that conveying
PVC can avoid generating interference with coiling PVC board material when covering plate;On the other hand, be conducive to composite welding station and its
His processing module docks;Meanwhile the plate of setting driving mounting rod rotation discharges actuating unit on plate volume mounting bracket so that
PVC cover plates material volume discharges PVC covering plates automatically, so that material pulling mechanism is more prone to carry out smart card production plate
It is fed forward.
Preferably, it is equipped with the Deviation rectifier for correcting PVC cover plate discharge positions in the top of the ultrasonic wave holder;It is described
PVC covering plates are discharged from PVC cover plate material volumes, around after the Deviation rectifier, conveying toward lower section and being covered around the PVC
Plate commutation roller bearing, finally reaches composite welding station.PVC covering plates are easy to happen position offset in transmission process, lead to
It crosses and above-mentioned Deviation rectifier is set, the position of PVC covering plates can be corrected, ensure to convey after PVC covering plate commutation roller bearings
Position to the PVC covering plates of composite welding station is accurate, improves composite welding machining accuracy.
One preferred embodiment of the utility model, wherein the material pulling mechanism includes producing plate for clamping smart card
Clamp system and the drawing material actuating unit that travels forward of the driving clamp system;The clamp system includes that a pair can
The clamping of the clamp assembly for being used to clamp smart card plate and driving the clamp assembly closure or separation that are closed or detach
Actuating unit;By the way that above-mentioned material pulling mechanism is arranged, smart card is produced into sheet material clamping and is fed forward so that follow-up coiling
PVC board material and PVC covering plates can be fed forward simultaneously, realized and covered the synchronous of plate with PVC to coiling PVC board material
Conveying.
One preferred embodiment of the utility model, wherein the ultrasonic wave holder includes the welding bottom being arranged in rack
Plate is arranged and is welding the side plate at bottom plate both ends and the top plate in side plate upper end is arranged;The welding pulley arrangement setting is being pushed up
The lower section of plate;The soldering tip guidance set includes two pairs of vertical guides for being separately positioned on two side plate opposite sides and two pairs
Be separately positioned on welding pulley arrangement both ends and respectively with two pairs of matched vertical sliding blocks of vertical guide.By the way that this is arranged
The ultrasonic wave holder of sample can be moved by welding vertical actuating unit driving welding pulley arrangement in vertical guide, to
So that the wave welding head of ultrasonic wave being arranged in welding pulley arrangement moves up and down with welding pulley arrangement, welding processing is completed
Action.
One preferred embodiment of the utility model, wherein the welding pulley arrangement includes for installing wave welding head of ultrasonic wave
Soldering tip mounting plate and sliding connection block at soldering tip mounting plate both ends is set;The vertical sliding block is arranged in sliding connection block
On;The soldering tip mounting hole of oblong there are two being set on the soldering tip mounting plate for installing wave welding head of ultrasonic wave;In the top plate
Centre be equipped with for avoiding the actuating unit avoid holes for welding vertical actuating unit, it is corresponding with wave welding head of ultrasonic wave in the top plate
Place is equipped with the soldering tip avoid holes of the oblong for avoiding wave welding head of ultrasonic wave;The power output member of the vertical actuating unit of welding
It is connect with soldering tip installation plate top surface.By the way that above-mentioned welding pulley arrangement is arranged so that the wave welding head of ultrasonic wave can be slided with welding
Row component moves in vertical guide together;By the way that the soldering tip avoid holes of oblong and the soldering tip mounting hole of oblong is arranged,
Enable when installing wave welding head of ultrasonic wave according to actual conditions, adjusts the best position of soldering tip, improve composite welding processing
Precision.
Preferably, the sliding connection block includes the sliding horizontal part being connect with soldering tip mounting plate and is vertically set on cunning
Sliding vertical component effect on dynamic horizontal part;The vertical sliding block setting is on sliding vertical component effect;It is horizontal with sliding in sliding vertical component effect
It is equipped between portion for sliding reinforcement block.The such sliding connection block of setting, is conducive to, with the connection of soldering tip mounting plate, increase
The stability of entire welding pulley arrangement during the motion.
One preferred embodiment of the utility model, wherein covered there are two being set below soldering tip mounting plate for compressing PVC
Cover board material and the hold-down mechanism of coiling PVC board material, each hold-down mechanism include the compression link being connect with the top plate, set
The compact heap set the compression cylinder on compressing link and be arranged on the extensible member of compression cylinder;The compression link
Include the connection riser being connect with top plate rear and front end and the connection transverse slat being arranged between connecting riser;The compression cylinder
It is arranged in the bottom surface of connection transverse slat.When PVC covering plates are transported to composite welding station, the compression cylinder work,
So that the extensible member of the compression cylinder moves downward, so that the compact heap is pressed on PVC covering plates, by PVC
It covers plate and coiling PVC board material compresses, the PVC when composite welding is processed is avoided to cover plate or coiling PVC board material
Position shift.
Preferably, the installation for installing connection riser that multiple spaced sets are equipped in the top plate rear and front end is logical
Hole, in this way can be according to coiling PVC board material and PVC cover the position of plate in process, and adjustment connects the position of riser,
To adjust the position of compact heap so that be pressed on the optimum position of PVC covering plates, ensure the smooth of composite welding processing
It completes..
One preferred embodiment of the utility model, wherein be equipped in the lower section of two sliding vertical component effects for limiting
The height adjustment mechanism of height and position, the height adjustment mechanism include two height for being separately positioned on two sliding vertical component effect lower ends
Degree briquetting and two height adjustment assemblies being separately positioned below two height briquettings;Each height adjustment assembly packet
The intermediate hollow base for being equipped with space is included, is arranged in the space of hollow base and the mobile adjusting block of top surface inclination, setting are hollow
Adjusting screw in the space of seat and with the matched height jacking block in top surface of mobile adjusting block and for adjusting height jacking block;Edge
The inclined direction for mobile adjusting block top surface is equipped with elastic element between the inner wall and mobile adjusting block of hollow base;Described
On hollow base the adjusting threaded hole coordinated with the adjusting screw is equipped with equipped with the opposite one side of elastic element;The elasticity member
The elastic force of part promotes the mobile adjusting block to be close to adjusting screw.By changing the position of adjusting screw, described in changing
Front and back position of the mobile adjusting block in hollow base, since the contact surface of the mobile adjusting block and height jacking block is inclined surface,
Therefore, when the mobile adjusting block is moved forward and backward along the direction of inclined surface, the height jacking block will move in the vertical direction,
To reach the adjusting of height.
Preferably, the hollow base is equipped with the guide cylinder that extends internally, on height jacking block with the guide cylinder
Corresponding position be equipped with guide groove.By guide cylinder as setting and guide groove, in the height that height jacking block is adjusted
When, it is moved up convenient for height jacking block, avoids shifting when moving up.
One preferred embodiment of the utility model, wherein the lower end of the wave welding head of ultrasonic wave is set there are two solder joint;Along
The conveying direction of coiling PVC board material, two solder joints are front and back to be arranged and is separated from each other.Pass through supersonic welding as setting
Head so that the smart card production plate for completing to be formed after composite welding processing is transported to when cutting station, is directly welded at two
It is cut between the position of spot welding, is convenient for processing of cutting.
One preferred embodiment of the utility model, wherein be equipped in front of two wave welding head of ultrasonic wave for inhaling
The exhaust gas suction pipe of the exhaust gas generated when except welding;The exhaust gas for fixing the exhaust gas suction pipe is equipped in the front end of the top plate to inhale
Pipe fixed plate.
The utility model has the advantages that compared with prior art:
The utility model can by composite welding station the PVC board of coiling material and PVC covering plate be delivered continuously to
It is processed on composite welding station so that PVC covering plates weld together with coiling PVC board material;And continuity is good,
Processing efficiency is improved, is conducive to dock with other processing stations.
Description of the drawings
Fig. 1 is a kind of dimensional structure diagram of the ULTRASONIC COMPLEX device of contactless smart card of the utility model.
Fig. 2 is the dimensional structure diagram of composite welding station in Fig. 1.
Fig. 3 is the dimensional structure diagram that side plate and top plate are saved in Fig. 2.
Fig. 4 is the dimensional structure diagram of top plate, side plate, bottom plate and vertical guide in Fig. 2.
Fig. 5 is the dimensional structure diagram of top plate in Fig. 2.
Fig. 6 is the dimensional structure diagram that pulley arrangement is welded in Fig. 2.
Fig. 7 is the dimensional structure diagram of sliding connection block in Fig. 2.
Fig. 8 is the dimensional structure diagram that plate rolls up mounting bracket.
Fig. 9 is the dimensional structure diagram of hold-down mechanism in Fig. 2.
Figure 10 is the explosive view of height adjustment assembly in Fig. 2.
Figure 11 is the dimensional structure diagram of hollow base in Figure 10.
Figure 12 is the left view of sliding connection block, vertical sliding block and height briquetting in Fig. 6.
Figure 13 is the dimensional structure diagram of soldering tip in Fig. 2.
Figure 14 is the dimensional structure diagram of feed device in Fig. 1.
Figure 15 is the dimensional structure diagram that clamp system is saved in Figure 14.
Figure 16 is the left view of clamp system in Figure 14.
Figure 17 is the dimensional structure diagram of clamp system in Figure 14.
Figure 18 is the dimensional structure diagram of roll wheel assembly in Figure 17.
Figure 19 is the dimensional structure diagram of clamping movement plate in Figure 17.
Figure 20 is the left view of clamping movement plate in Figure 17.
Specific implementation mode
The utility model is further described with reference to embodiment and attached drawing, but the embodiment of the utility model is not
It is only limitted to this.
Referring to Fig. 1-Figure 12, a kind of ULTRASONIC COMPLEX device of contactless smart card of the present embodiment, including rack 1, setting
Ultrasonic wave holder 2 in rack 1, the welding pulley arrangement 3 being arranged on ultrasonic wave holder 2, setting are in welding pulley arrangement 3
The vertical power of welding that two wave welding head of ultrasonic wave 4 at both ends, driving welding pulley arrangement 3 move up and down on ultrasonic wave holder 2
Mechanism 5 and coiling PVC board material and PVC covering plates are transported to sheet conveying mechanism on composite welding station simultaneously;
Wherein, two wave welding head of ultrasonic wave 4 are connect with ultrasonic equipment;Between the ultrasonic wave holder 2 and welding pulley arrangement 3
Equipped with the soldering tip guidance set for guiding welding pulley arrangement 3 to be moved on ultrasonic wave holder 2.
It is equipped in the front of the ultrasonic wave holder 2 along the conveying direction of coiling PVC board material referring to Fig. 1 and Fig. 8
The plate that plate is covered for installing PVC rolls up mounting bracket 9, which rolls up mounting bracket 9 and include plate roll support and be arranged in plate
The mounting rod 9-1 for installing PVC cover plates material volume 8 on material volume holder;The sheet conveying mechanism includes being arranged in plate
The plate release actuating unit 9-2 for driving the mounting rod 9-1 rotations, setting on roll support is in the ultrasonic wave holder
2 rear is equipped with PVC covering plate commutation roller bearings 6 and setting in 2 front of ultrasonic wave holder and for producing plate to smart card
Expect the material pulling mechanism being fed forward;The PVC coverings plate is discharged from PVC cover plates material volume 8, and is covered around PVC
Plate commutates after roller bearing 6, reaches composite welding station.PVC cover plates material volume 8 is arranged in the front of ultrasonic wave holder 2, a side
Face, which enables, to be avoided generating interference with coiling PVC board material when conveying PVC and covering plate;On the other hand, be conducive to compound
Welding post is docked with other processing modules;Meanwhile the plate of setting driving mounting rod 9-1 rotations discharges on plate roll support
Actuating unit 9-2 so that release PVC covers plate to the PVC cover plates material volume 8 being arranged on mounting rod 9-1 automatically, so that
Material pulling mechanism is more prone to be fed forward smart card production plate.
Referring to Fig. 1, it is equipped with the Deviation rectifier 14 for correcting PVC cover plate discharge positions in the top of the ultrasonic wave holder 2,
The Deviation rectifier 14 includes two correction roller bearing 14-1 disposed in parallel;The PVC coverings plate is released from PVC cover plates material volume 8
It puts, after bypassing described two correction roller bearing 14-1, conveys toward lower section and around PVC covering plate commutation roller bearings 6, finally arrive
Up to composite welding station.
Referring to Figure 14-Figure 20, the material pulling mechanism 16 include for clamp smart card produce plate clamp system 4a with
And the drawing material actuating unit 5a that the driving clamp system 4a travels forward;The clamp system 4a include a pair can be closed or
The clamp assembly for being used to clamp smart card production plate and the driving clamp assembly of separation are closed or the clamping of separation is moved
Force mechanisms 4-2a;By the way that above-mentioned material pulling mechanism 16 is arranged, smart card is produced into sheet material clamping and is fed forward so that subsequently around
Line PVC board material and PVC covering plates can be fed forward simultaneously, realized and covered the same of plate to coiling PVC board material and PVC
Step conveying.
Referring to Figure 14-Figure 20, the drawing material actuating unit 5a includes drawing material motor 5-1a and drawing material lead screw transmission mechanism,
It is described that the drawing material feed screw nut 5-2a of material lead screw transmission mechanism is drawn to slide connecting plate 7a equipped with drawing material;The clamp system 4a has
Two, and the clamp system fixed plate 4-1a on two clamp system 4a is separately fixed at drawing material and slides the two of connecting plate 7a
End;It is equipped with the drawing material fixed plate 8a being arranged in rack below the both ends for drawing material to slide connecting plate 7a;Expect in the drawing
Fixed plate 8a and drawing material are equipped with drawing material guidance set 6a between sliding connecting plate 7a;The drawing material guidance set 6a includes two points
Be not arranged drawn at two drawing material guide rail 6-1a on material fixed plate 8a and two settings draw material slide the bottom surfaces connecting plate 7a and
Expect sliding block 6-2a with two matched drawings of the drawing material guide rail 6-1a respectively.Two clamp system 4a are set, can preferably be pressed from both sides
Tight smart card production plate is conveyed;Expect guidance set 6a by being arranged to draw material fixed plate 8a and draw so as to smart card
Production plate is more stablized when being conveyed
Referring to Figure 14-Figure 20, the clamp system 4a further includes clamp system fixed plate 4-1a;The clamp assembly includes
It is rotatably connected on the clamping movement plate 4-3a of the upper ends clamp system fixed plate 4-1a and is arranged in clamp system fixed plate 4-1a
The plate 4-4a that is fixedly clamped of inside;The clamping movement plate 4-3a includes the clamping plate being located on the inside of clamp system fixed plate 4-1a
The 4-31a and extension plate 4-32a on the outside of clamp system fixed plate 4-1a, and the clamping movement plate 4-3a and the folder
The rotation connection position of tight mechanism fixed plate 4-1a is the centre of clamping plate 4-31a and extension plate 4-32a;The plate that is fixedly clamped
4-4a is arranged in the lower section of clamping plate 4-31a;The clamping actuating unit 4-2a is to clamp actuating cylinder, and the clamping power gas
Cylinder is arranged in the outside of clamp system fixed plate 4-1a;The extensible member for clamping actuating cylinder is arranged extension plate 4-32a's
Lower section;The smart card production plate is located at the clamping plate 4-31a and is fixedly clamped between plate 4-4a.
The operation principle of above-mentioned clamp system 4a is:When needing smart card producing sheet material clamping, the clamping power
Cylinder operation, the extensible member for clamping actuating cylinder up moves, and the extension plate 4-32a is jacked up upwards, to make
It obtains the clamping plate 4-31a to move downward, and smart card production plate is pressed on and is fixedly clamped on plate 4-4a;When needing intelligence
When can block production plate release, the clamping actuating cylinder driving extensible member moves down, no longer that extension plate 4-32a is upward
Top, the extension plate 4-32a by the extensible member due to no longer being supported and automatic movement (self gravitation effect or elastic force down
Effect), and clamping plate 4-31a is pressed so that clamping plate 4-31a is detached with the plate 4-4a that is fixedly clamped, and no longer clamps smart card
Produce plate.The such clamp system 4a of setting can be realized by clamping driving of the actuating cylinder to extensible member to smart card
The clamping and release of plate are produced, it is simple in sturcture, ingenious in design;.
Referring to Figure 17-Figure 18, the extensible member for clamping actuating cylinder is equipped with the idler wheel for jacking up extension plate 4-32a
Component 4-5a, roll wheel assembly 4-5a include be arranged clamp actuating cylinder extensible member on idler wheel mounting bracket 4-51a and
The jack-up idler wheel 4-52a being arranged on idler wheel mounting bracket 4-51a;The idler wheel mounting bracket 4-51a includes setting described flexible
Extensible member connecting plate 4-511a on part and two idler wheel mounting plate 4- being oppositely arranged on extensible member connecting plate 4-511a
513a;Rolling wheel installing shaft 4-512a is equipped between two idler wheel mounting plate 4-513a;The jack-up idler wheel 4-52a rotations connect
It is connected on rolling wheel installing shaft 4-512a.By roll wheel assembly 4-5a as setting, when the extension plate 4-32a is jacked up,
The sliding friction that extensible member and extension plate 4-32a are replaced using the rolling friction for jacking up idler wheel 4-52a and extension plate 4-32a, from
And reduce the damage to extension plate 4-32a.
Further include the tensioning roller assembly that plate is covered for being tensioned PVC on the plate roll support referring to Fig. 8, it should
It includes that the first tensioning roller bearing tensioning roller bearings of 9-3 and first 9-3 is contour and setting is in the first tensioning roller bearing 9-3 to be tensioned roller assembly
The second tensioning roller bearing 9-4 at rear and the third being arranged among below the first tensioning roller bearing 9-3 and the second tensioning roller bearing 9-4
It is tensioned roller bearing 9-5;In addition, being arranged the delivery tension roller bearing 15 being mounted in rack 1 is equipped in the front of Deviation rectifier 14;It is described
PVC covering plates are released from PVC cover plates material volume 8, bypass the first tensioning roller bearing 9-3, third tensioning roller bearing 9- successively
5, it after the second tensioning roller bearing 9-4, delivery tension roller bearing 15, Deviation rectifier 14 and PVC covering plate commutation roller bearings 6, reaches compound
Welding processing station.It enables to PVC covering plates to be tensioned in transmission process in this way, prevented pine, and influenced normally to convey.
Referring to Fig. 2, Fig. 4 and Fig. 6, the ultrasonic wave holder 2 include be arranged in rack 1 welding bottom plate 11, setting exist
It welds the side plate 12 at 11 both ends of bottom plate and the top plate 13 in 12 upper end of side plate is set;The setting of welding pulley arrangement 3 is being pushed up
The lower section of plate 13;The soldering tip guidance set include two pairs of vertical guides 19 for being separately positioned on two 12 opposite sides of side plate with
And two pairs be separately positioned on welding pulley arrangement 3 both ends and respectively with the matched vertical sliding block of two pairs of vertical guides 19
20.It, can be by welding the vertical driving of actuating unit 5 welding pulley arrangement 3 vertical by ultrasonic wave holder 2 as setting
It is moved on guide rail 19, so that the wave welding head of ultrasonic wave 4 being arranged in welding pulley arrangement 3 is in welding pulley arrangement 3
Lower movement, completes the action of welding processing.
Referring to Fig. 3 and Fig. 6, the welding pulley arrangement 3 includes the soldering tip mounting plate 3-1 for installing wave welding head of ultrasonic wave 4
And the sliding connection block 3-2 at the both ends soldering tip mounting plate 3-1 is set;The vertical sliding block 20 is arranged in sliding connection block 3-2
On;The soldering tip mounting hole 3-11 of oblong there are two being set on the soldering tip mounting plate 3-1 for installing wave welding head of ultrasonic wave 4;
The centre of the top plate 13 is equipped with for avoiding the actuating unit avoid holes 13-3 for welding vertical actuating unit 5, in the top plate
13 are equipped with the soldering tip avoid holes 13-1 of the oblong for avoiding wave welding head of ultrasonic wave 4 with 4 corresponding position of wave welding head of ultrasonic wave;The welding
The power output member of vertical actuating unit 5 is connect with the top surfaces soldering tip mounting plate 3-1.By the way that above-mentioned welding pulley arrangement 3 is arranged, make
Obtaining the wave welding head of ultrasonic wave 4 can move with welding pulley arrangement 3 in vertical guide 19;By the weldering that oblong is arranged
The soldering tip mounting hole 3-11 of head avoid holes 13-1 and oblong so that can be according to practical feelings when installing wave welding head of ultrasonic wave 4
Condition adjusts the best position of soldering tip, improves the precision of composite welding processing.
Referring to Fig. 7, the sliding connection block 3-2 include with the soldering tip mounting plate 3-1 sliding horizontal part 3-21 connecting and
The sliding vertical component effect 3-22 being vertically set on sliding horizontal part 3-21;The setting of vertical sliding block 20 is in sliding vertical component effect 3-22
On;It is equipped between sliding vertical component effect 3-22 and sliding horizontal part 3-21 for sliding reinforcement block 3-23.The such sliding of setting
Link block 3-2 is conducive to the connection with soldering tip mounting plate 3-1, increases entire welding pulley arrangement 3 during the motion steady
It is qualitative.
Referring to Fig. 2 and Fig. 9, set that there are two for compressing PVC covering plates and coiling below soldering tip mounting plate 3-1
The hold-down mechanism 7 of PVC board material, each hold-down mechanism 7 include the compression link being connect with the top plate 13, setting in the company of compression
The compact heap 7-3 for meeting the compression cylinder 7-2 on frame and being arranged on the extensible member of compression cylinder 7-2;The compression link
The connection transverse slat 7-4 for including the connection riser 7-1 being connect with 13 rear and front end of top plate and being arranged between connecting riser 7-1;
The compression cylinder 7-2 is arranged in the bottom surface of connection transverse slat 7-4.When PVC covering plates are transported to composite welding station,
The compression cylinder 7-2 work so that the extensible member of the compression cylinder 7-2 moves downward, so that the compact heap 7-3
It is pressed on PVC covering plates, PVC is covered into plate and coiling PVC board material compresses, is avoided when composite welding is processed
PVC covers plate or the position of coiling PVC board material shifts.
Referring to Fig. 5, pacifying for installing connection riser 7-1 for multiple spaced sets is equipped in 13 rear and front end of the top plate
The installation through-hole 13-2 of dress, in this way can be according to coiling PVC board material and PVC cover the position of plate, adjustment in process
The position for connecting riser 7-1, to adjust the position of compact heap 7-3 so that it is pressed on the optimum position of PVC covering plates,
Ensure smoothly completing for composite welding processing.
Referring to Fig. 6, Figure 10, Figure 11 and Figure 12, it is equipped in the lower section of two sliding vertical component effect 3-22 for limiting height
The height adjustment mechanism of position is spent, which includes be separately positioned on two lower ends sliding vertical component effect 3-22 two
Height briquetting 3-24 and two height adjustment assemblies being separately positioned below two height briquetting 3-24;Each height is adjusted
Component includes the intermediate hollow base 18 for being equipped with space, is arranged in the space of hollow base 18 and top surface is inclined mobile adjusting block
17, it is arranged in the space of hollow base 18 and with the matched height jacking block 16 in top surface of mobile adjusting block 17 and for adjusting height
Spend the adjusting screw of jacking block 16;The inclined direction for moving along 17 top surface of adjusting block, the inner wall in hollow base 18 and mobile adjusting
Elastic element is equipped between block 17;It is equipped with and the adjusting spiral shell with equipped with the opposite one side of elastic element on the hollow base 18
Follow closely the adjusting threaded hole 18-3 of cooperation;The elastic force of the elastic element promotes the mobile adjusting block 17 to be close to adjusting screw.
By changing the position of adjusting screw, to change front and back position of the mobile adjusting block 17 in hollow base 18, by institute
The contact surface for stating mobile adjusting block 17 and height jacking block 16 is inclined surface, and therefore, the mobile adjusting block 17 is along inclined surface
When direction is moved forward and backward, the height jacking block 16 will move in the vertical direction, to reach the adjusting of height.
Referring to Figure 10 and Figure 11, the hollow base 18 is equipped with the guide cylinder 18-2 to extend internally, in height jacking block 16
The upper corresponding position with the guide cylinder 18-2 is equipped with guide groove 16-1.Pass through guide cylinder 18-2 and guiding as setting
Slot 16-1 is moved up when the height of height jacking block 16 is adjusted convenient for height jacking block 16, avoids sending out when moving up
Raw offset.
In addition, being equipped with the elastic element for elastic elements with elastic element corresponding position on the mobile adjusting block 17
Mounting hole 17-1 is conducive to the fixation to elastic element, prevents elastic element from deviating, and can not adjust the height of height jacking block 16.
Referring to Figure 13, the lower end of the wave welding head of ultrasonic wave 4 sets that there are two solder joint 4-1;Along the conveying of coiling PVC board material
Direction, two solder joint 4-1 are front and back to be arranged and is separated from each other.Pass through wave welding head of ultrasonic wave 4 as setting so that complete compound
The smart card production plate formed after welding processing is transported to when cutting station, directly in the position of two solder joint 4-1 welding
Between cut, be convenient for processing of cutting.
Referring to Fig. 2 and Fig. 3, the front of two wave welding head of ultrasonic wave 4 be equipped with for absorb generated when welding it is useless
The exhaust gas suction pipe 10 of gas;It is equipped with the exhaust gas suction pipe fixed plate for fixing the exhaust gas suction pipe 10 in the front end of the top plate 13
10-1。
Referring to Fig. 1-Figure 12, the operation principle of the ULTRASONIC COMPLEX device of the contactless smart card of the present embodiment is:
Coiling PVC board material and PVC plate is covered by sheet conveying mechanism to be transported on composite welding station, this
When, the PVC cover plates material position is in the top of the PVC board material of coiling;Then, the compression cylinder 7-2 work so that set
The compact heap 7-3 set on the extensible member of compression cylinder 7-2 is moved downward, and the PVC is covered plate and coiling PVC board
Material is pressed on welding bottom plate 11;The vertical actuating unit 5 that welds drives the welding pulley arrangement 3 to move downward so that
Two be arranged welding pulley arrangement 3 on wave welding head of ultrasonic wave 4 and meanwhile move downward so that the wave welding head of ultrasonic wave 4 is right
PVC covers the position to be welded on plate and carries out composite welding processing, final so that the coiling PVC board material is covered with PVC
Plate welds together, and forms smart card and produces plate;After composite welding completion of processing, the vertical actuating unit 5 of welding drives
It moves the welding pulley arrangement 3 to move upwards so that two wave welding head of ultrasonic wave 4 move upwards, and leave processing to be welded
Position;The compression cylinder 7-2 work so that the compact heap 7-3 being arranged on the extensible member of compression cylinder 7-2 is moved upwards,
No longer compress PVC covering plates and coiling PVC board material;And then, the sheet conveying mechanism is simultaneously by shape after completion of processing
At smart card production plate be fed forward certain distance so that below PVC cover plate on next position to be welded it is defeated
It is sent in composite welding station;The procedure of processing of above-mentioned composite welding is repeated, welding processing is completed;And so on, by by PVC
It covers plate and in coiling PVC board material synchronous transport to composite welding station, and carries out composite welding processing, completion is to PVC
Plate and PVC cover the compound of plate.
Above-mentioned is the preferable embodiment of the utility model, but the embodiment of the utility model is not by the above
Limitation, other any Spirit Essences without departing from the utility model and the change made under principle, replacement, are combined, letter at modification
Change, should be equivalent substitute mode, be included within the scope of protection of the utility model.
Claims (10)
1. a kind of ULTRASONIC COMPLEX device of contactless smart card, which is characterized in that including rack, the ultrasonic wave being arranged in rack
Holder, the welding pulley arrangement being arranged on ultrasonic wave holder, be arranged welding pulley arrangement both ends two wave welding head of ultrasonic wave,
The driving vertical actuating unit of welding that moves up and down on ultrasonic wave holder of welding pulley arrangement and by coiling PVC board material and
PVC covering plates are transported to the sheet conveying mechanism on composite welding station simultaneously;Wherein, two wave welding head of ultrasonic wave with
Ultrasonic equipment connects;It is equipped between the ultrasonic wave holder and welding pulley arrangement for guiding welding pulley arrangement in ultrasound
The soldering tip guidance set moved on wave holder.
2. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 1, which is characterized in that along coiling
The conveying direction of PVC board material is equipped with the plate volume installation that plate is covered for installing PVC in the front of the ultrasonic wave holder
Frame, plate volume mounting bracket include plate roll support and be arranged on plate roll support for installing PVC cover plate material volumes
Mounting rod;The sheet conveying mechanism includes the plate for driving the mounting rod rotation being arranged on plate roll support
Release actuating unit is arranged in the PVC covering plate commutation roller bearings at ultrasonic wave holder rear and setting before ultrasonic wave holder
Side and the material pulling mechanism for being used to be fed forward smart card production plate;The PVC covers plate from PVC cover plate material volumes
Middle release, and around PVC covering plate commutation roller bearing after, reach composite welding station.
3. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 2, which is characterized in that the drawing material machine
Structure includes for clamping the drawing material power that smart card produces the clamp system of plate and the driving clamp system travels forward
Mechanism;The clamp system includes a pair of clamp assembly and driving for clamping smart card plate that can be closed or detach
The clamp assembly is closed or the clamping actuating unit of separation.
4. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 1, which is characterized in that the ultrasonic wave
Holder includes the welding bottom plate being arranged in rack, is arranged and is welding the side plate at bottom plate both ends and be arranged on the top of side plate upper end
Plate;The welding pulley arrangement is arranged in the lower section of top plate;The soldering tip guidance set is separately positioned on two sides including two pairs
The vertical guide of plate opposite side and two pairs are separately positioned on welding pulley arrangement both ends and described vertical with two pairs respectively
The vertical sliding block of guide rail.
5. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 4, which is characterized in that the welding is slided
Row component includes soldering tip mounting plate for installing wave welding head of ultrasonic wave and is arranged sliding connection block at soldering tip mounting plate both ends;
The vertical sliding block is arranged on sliding connection block;Length there are two being set on the soldering tip mounting plate for installing wave welding head of ultrasonic wave
Circular soldering tip mounting hole;It is equipped in the centre of the top plate for avoiding the actuating unit evacuation for welding vertical actuating unit
Hole is equipped with the soldering tip avoid holes of the oblong for avoiding wave welding head of ultrasonic wave in the top plate and wave welding head of ultrasonic wave corresponding position;Institute
It states and welds the power output member of vertical actuating unit and connect with soldering tip installation plate top surface.
6. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 5, which is characterized in that the sliding connects
Connect block include the sliding horizontal part being connect with soldering tip mounting plate and be vertically set on sliding horizontal part on sliding vertical component effect;Institute
Vertical sliding block setting is stated on sliding vertical component effect;It is equipped between sliding vertical component effect and sliding horizontal part for sliding reinforcement block.
7. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 5, which is characterized in that installed in soldering tip
For compressing, PVC covers plate and the hold-down mechanism of coiling PVC board material, each hold-down mechanism include there are two being set below plate
The compression link that is connect with the top plate, the compression cylinder being arranged on compressing link and stretching in compression cylinder is set
Compact heap on contracting part;The compression link includes that the connection riser being connect with top plate rear and front end and setting are perpendicular in connection
Connection transverse slat between plate;The compression cylinder is arranged in the bottom surface of connection transverse slat.
8. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 7, which is characterized in that in the top plate
Rear and front end is equipped with the installation through-hole for installing connection riser of multiple spaced sets.
9. a kind of ULTRASONIC COMPLEX device of contactless smart card according to claim 6, which is characterized in that described in two
The lower section of vertical component effect is slided equipped with the height adjustment mechanism for limiting height and position, which includes being respectively set
Two height slided two height briquettings of vertical component effect lower end at two and be separately positioned below two height briquettings are adjusted
Save component;Each height adjustment assembly includes the intermediate hollow base for being equipped with space, is arranged in the space of hollow base and pushes up
The inclined mobile adjusting block in face, be arranged in the space of hollow base and with the matched height jacking block in top surface of mobile adjusting block and
Adjusting screw for adjusting height jacking block;The inclined direction for moving along adjusting block top surface, the inner wall in hollow base and movement
Elastic element is equipped between adjusting block;It is equipped with and the adjusting spiral shell with equipped with the opposite one side of elastic element on the hollow base
Follow closely the adjusting threaded hole of cooperation;The elastic force of the elastic element promotes the mobile adjusting block to be close to adjusting screw.
10. according to a kind of ULTRASONIC COMPLEX device of contactless smart card of claim 4-8 any one of them, which is characterized in that
The lower end of the wave welding head of ultrasonic wave is set there are two solder joint;Along the conveying direction of coiling PVC board material, before and after two solder joints
It is arranged and is separated from each other.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721753520.5U CN207630546U (en) | 2017-12-13 | 2017-12-13 | A kind of ULTRASONIC COMPLEX device of contactless smart card |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721753520.5U CN207630546U (en) | 2017-12-13 | 2017-12-13 | A kind of ULTRASONIC COMPLEX device of contactless smart card |
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CN201721753520.5U Expired - Fee Related CN207630546U (en) | 2017-12-13 | 2017-12-13 | A kind of ULTRASONIC COMPLEX device of contactless smart card |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107932917A (en) * | 2017-12-13 | 2018-04-20 | 广州明森科技股份有限公司 | A kind of ULTRASONIC COMPLEX device of contactless smart card |
CN109567293A (en) * | 2018-12-12 | 2019-04-05 | 广东省智能制造研究所 | A kind of intelligent production line of medical operating clothing |
CN110524888A (en) * | 2019-08-08 | 2019-12-03 | 广州明森合兴科技有限公司 | A kind of contactless smart card manufacturing equipment |
-
2017
- 2017-12-13 CN CN201721753520.5U patent/CN207630546U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107932917A (en) * | 2017-12-13 | 2018-04-20 | 广州明森科技股份有限公司 | A kind of ULTRASONIC COMPLEX device of contactless smart card |
CN107932917B (en) * | 2017-12-13 | 2024-02-09 | 广州明森科技股份有限公司 | Ultrasonic composite device of non-contact intelligent card |
CN109567293A (en) * | 2018-12-12 | 2019-04-05 | 广东省智能制造研究所 | A kind of intelligent production line of medical operating clothing |
CN110524888A (en) * | 2019-08-08 | 2019-12-03 | 广州明森合兴科技有限公司 | A kind of contactless smart card manufacturing equipment |
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