CN207615924U - A kind of all position welding connection device of PLC controls - Google Patents
A kind of all position welding connection device of PLC controls Download PDFInfo
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- CN207615924U CN207615924U CN201721202199.1U CN201721202199U CN207615924U CN 207615924 U CN207615924 U CN 207615924U CN 201721202199 U CN201721202199 U CN 201721202199U CN 207615924 U CN207615924 U CN 207615924U
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Abstract
The utility model discloses a kind of all position welding connection device of PLC control, including PC, for electric installation, PLC system, sensor, remote-control device, execute system, alarm, touch screen, remote controler, welding tractor;The oscillating motor is used to control the all-position welding of welding clamp;The upper end of the PLC system is connected with PC;The left end of the PLC system is connected with for electric installation, sensor respectively;The right end of the PLC system is connected with execution system, alarm, touch screen, remote controler respectively, completes automation, the intelligentized control method of all position welding connection device of PLC controls.The utility model realizes the automatic welding of the part to be welded of all positon, artificial intelligence robot hand takes welding rod, movable motor controls a kind of walking of all position welding connection device of PLC controls, the position of oscillating motor control welding, the welding of all positon part to be welded is realized in PLC system control, testing cost is reduced, detection efficiency is improved, good economic benefit and social benefit can be generated.
Description
Technical field
The utility model is related to the fields of all position welding connection technology of PLC controls, more specifically, being related to a kind of PLC controls
The all position welding connection device of system.
Background technology
In recent years, the welding such as pipeline demand increases year by year, in the behind of this unconventional growth, welding technique and development
Contradiction between speed, the contradiction between welding relevant criterion lag and demand fast development are increasingly prominent.How to ensure to weld
Connect industry health, quick, stable development is a key subjects of the current pendulum in face of us.
Previous welder has the following problems:
1, previous welder can not achieve the welding of all positon;
2, previous welder weld time-consuming and laborious;
3, it can not achieve automatic welding.
Invention content
The utility model is to give a kind of all position welding connection device of PLC controls to overcome above-mentioned deficiency.
Technical scheme is as follows:
A kind of all position welding connection device of PLC control, including PC, for electric installation, PLC system, sensor, remote-control device,
Execution system, alarm, touch screen, remote controler, welding tractor;The execution system includes movable motor, oscillating motor;Institute
The left end on welding tractor stated is equipped with oscillating motor;The lower end of the welding tractor is equipped with movable motor;Described
Movable motor lower end is equipped with two traveling wheels, and the movable motor is used to control the walking of traveling wheel;The swing electricity
Welding clamp is installed, the oscillating motor is used to control the all-position welding of welding clamp on machine;The welding clamp is mounted on
One artificial intelligence robot takes welding clamp to carry out Intelligent welding for artificial intelligence robot hand;The PLC system includes
PLC controllers, RS232 data lines, the PLC controller use the PLC controller of S7-300;The PC right ends with it is remote
Range device is connected, and is used for transmission a kind of all-position welding control information of all position welding connection device of long-range PLC controls, institute
The lower ends PC stated are connected by RS232 data lines with PLC system, and the PC realizes the welding of host computer as host computer
The control of data;The upper end of the PLC system is connected with PC;The left end of the PLC system respectively with for electric installation, pass
Sensor is connected;The right end of the PLC system is connected with execution system, alarm, touch screen, remote controler respectively, completes
The automation of all position welding connection device of PLC controls, intelligentized control method.
Further, described for electric installation includes solar photovoltaic assembly, solar charging controller, accumulator.
Further, described for electric installation, all position welding connection device power supply for a kind of PLC controls.
Further, the solar photovoltaic assembly is made of 25~35 pieces of solar photovoltaic cell panels.
Further, the left end of the solar charging controller is connected with solar photovoltaic assembly.
Further, the lower end of the solar charging controller is connected with accumulator.
Further, the right end of the solar charging controller is connected with PLC system.
Further, the accumulator, when solar powered insufficient, as stand-by power supply starting storage battery to one kind
The all position welding connection device power supply of PLC controls.
Further, the sensor includes temperature sensor, current sensor, voltage sensor, position sensor.
Further, the temperature sensor is mounted on the left side of welding hand, welding temperature when for detecting welding.
Further, the position sensor is mounted on the upper end of the arm and welding clamp of artificial intelligence robot, uses
A kind of position of all position welding connection device of PLC controls when detecting all-position welding.
The temperature sensor, current sensor, voltage sensor, position sensor are connected with PLC system.
Further, the remote-control device includes cloud data server, intelligent terminal.
Further, the cloud data server further includes cloud data control terminal.
Further, the cloud data server, all position welding tipping that a kind of PLC for transmitting cloud data is controlled
The weld information set realizes the resource-sharing of cloud data.
Further, the remote-control device further includes GPRS/Internet networks.
Further, the intelligent terminal is smart mobile phone, laptop computer.
The smart mobile phone, laptop computer can transmit a kind of PLC controls by GPRS/Internet network remotes
The weld information of all position welding connection device.
Further, the bottom righthand side on the welding tractor is equipped with touch screen, and the touch screen is additionally operable to one kind
The all position welding connection device of PLC controls carries out the dialogue of man-machine interactive with people.
Further, the alarm is mounted on the upper right side of welding tractor, and the alarm is automatic speech reporting
Alert device, when there is a kind of all position welding connection device of PLC controls of operator's maloperation, automatic phonetic alarm alarm.
The present utility model compared with prior art, has the following advantages and high-lighting effect:
(1), the present invention use a kind of PLC control all position welding connection device, including PC, for electric installation, PLC system,
Sensor, executes system, alarm, touch screen, remote controler, welding tractor at remote-control device;The execution system includes walking
Motor, oscillating motor;Left end on the welding tractor is equipped with oscillating motor;The lower end of the welding tractor is equipped with
Movable motor;The movable motor lower end is equipped with two traveling wheels, and the movable motor is used to control the row of traveling wheel
It walks;Welding clamp is installed, the oscillating motor is used to control the all-position welding of welding clamp on the oscillating motor;It is described
Welding clamp be mounted on an artificial intelligence robot, for artificial intelligence robot hand take welding clamp carry out Intelligent welding;Institute
The PLC system stated includes PLC controller, RS232 data lines, and the PLC controller uses the PLC controller of S7-300;Institute
The PC right ends stated are connected with remote-control device, are used for transmission a kind of all positon of all position welding connection device of long-range PLC controls
Welding control information, the lower ends PC are connected by RS232 data lines with PLC system, the PC as host computer,
Realize the control of the welding data of host computer;The upper end of the PLC system is connected with PC;The left end of the PLC system
It is connected respectively with for electric installation, sensor;The right end of the PLC system respectively with execute system, alarm, touch screen,
Remote controler is connected, and completes automation, the intelligentized control method of all position welding connection device of PLC controls;
(2), the execution system that the present invention uses includes movable motor, oscillating motor;Left end on the welding tractor
Oscillating motor is installed;The lower end of the welding tractor is equipped with movable motor;The movable motor lower end is equipped with two
Traveling wheel, the movable motor are used to control the walking of traveling wheel;Welding clamp is installed on the oscillating motor, it is described
Oscillating motor be used to control the all-position welding of welding clamp;The welding clamp is mounted on an artificial intelligence robot, uses
Welding clamp is taken to carry out Intelligent welding in artificial intelligence robot hand;
(3), the PLC system that the present invention uses includes PLC controller, RS232 data lines, and the PLC controller uses
The PLC controller of S7-300;The PC right ends are connected with remote-control device, are used for transmission a kind of the complete of long-range PLC controls
The all-position welding of position welder controls information, and the lower ends PC are connected by RS232 data lines with PLC system,
The PC realizes the control of the welding data of host computer as host computer;The upper end of the PLC system is connected with PC;
The left end of the PLC system is connected with for electric installation, sensor respectively;The right end of the PLC system respectively with execution
System, alarm, touch screen, remote controler are connected, and complete the automating of all position welding connection device of PLC controls, intelligent control
System;
(4), what the present invention used includes solar photovoltaic assembly, solar charging controller, accumulator for electric installation;Institute
State for electric installation, all position welding connection device power supply for a kind of PLC controls;The solar photovoltaic assembly is by 25~35
Block solar photovoltaic cell panel forms;The left end of the solar charging controller is connected with solar photovoltaic assembly;Institute
The lower end for the solar charging controller stated is connected with accumulator;The right end of the solar charging controller and PLC systems
System is connected;The accumulator is controlled as stand-by power supply starting storage battery to a kind of PLC when solar powered insufficient
All position welding connection device power supply;
(5), the sensor that the present invention uses includes temperature sensor, current sensor, voltage sensor, position sensing
Device;The temperature sensor is mounted on the left side of welding hand, welding temperature when for detecting welding;The position sensor
Mounted on the arm of artificial intelligence robot and the upper end of welding clamp, a kind of PLC controls is full when for detecting all-position welding
The position of position welder;Temperature sensor, current sensor, voltage sensor, position sensor and the PLC system
It is connected;
(6), the remote-control device that the present invention uses includes cloud data server, intelligent terminal;The cloud data server
It further include cloud data control terminal;The cloud data server, all position welding that a kind of PLC for transmitting cloud data is controlled
The weld information of connection device realizes the resource-sharing of cloud data;The remote-control device further includes GPRS/Internet networks;
The intelligent terminal is smart mobile phone, laptop computer;The smart mobile phone, laptop computer can pass through GPRS/
Internet network remotely transmits a kind of weld information of all position welding connection device of PLC controls;
(7), the bottom righthand side on the welding tractor that the present invention uses is equipped with touch screen, and the touch screen is additionally operable to one
The all position welding connection device of kind PLC controls carries out the dialogue of man-machine interactive with people;The alarm is mounted on welding tractor
Upper right side, the alarm is automatic phonetic alarm, when the all-position welding for having a kind of operator's maloperation PLC control
When device, automatic phonetic alarm alarm.
In addition to the above, the present invention realizes the part to be welded of all positon using a kind of all position welding connection device of PLC controls
Automatic welding, artificial intelligence robot hand takes welding rod, movable motor to control a kind of all position welding connection device of PLC control
Walking, the position of oscillating motor control welding, the welding of PLC system control realization all positon part to be welded reduce testing cost,
Detection efficiency is improved, good economic benefit and social benefit can be generated.
The further advantage, target and feature of the utility model will be explained in the following description to a certain extent
It states, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or
Person can be instructed from the practice of the utility model.The target and further advantage of the utility model can be said by following
Bright book and claims are realized and are obtained.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of all position welding connection device of PLC controls of the present invention;
Fig. 2 is a kind of simple physical structure diagram of all position welding connection device of PLC controls of the present invention;
Fig. 3 is PLC control system and sensor, solar energy in all position welding connection device that a kind of PLC of the present invention is controlled
The connection relation structural schematic diagram of charge controller, touch screen, execution system, remote controler, alarm, PC;
Fig. 4 is the automation weldering that a kind of all position welding connection device of PLC controls of the present invention realizes the part to be welded of all positon
The flow chart of termination process.
Specific implementation mode
Embodiment 1
In order that those skilled in the art will better understand the technical solution of the present invention, and make above-mentioned mesh of the invention
, feature and advantage can be more obvious and easy to understand, below in conjunction with the accompanying drawings to the present invention and embodiments thereof work further retouch in detail
It states.
As shown in Figure 1, 2, all position welding connection device of a kind of PLC control, including PC, for electric installation, PLC system, sensing
Device, executes system, alarm, touch screen, remote controler, welding tractor at remote-control device;The execution system includes walking electricity
Machine, oscillating motor;Left end on the welding tractor is equipped with oscillating motor;The lower end of the welding tractor is equipped with row
Walk motor;The movable motor lower end is equipped with two traveling wheels, and the movable motor is used to control the walking of traveling wheel;
Welding clamp is installed, the oscillating motor is used to control the all-position welding of welding clamp on the oscillating motor;Described
Welding clamp is mounted on an artificial intelligence robot, takes welding clamp to carry out Intelligent welding for artificial intelligence robot hand;It is described
PLC system include PLC controller, RS232 data lines, the PLC controller uses the PLC controller of S7-300;It is described
PC right ends be connected with remote-control device, be used for transmission a kind of all position welding of all position welding connection device of long-range PLC controls
Control information is connect, the lower ends PC are connected by RS232 data lines with PLC system, and the PC is realized as host computer
The control of the welding data of host computer;The upper end of the PLC system is connected with PC;The left end of the PLC systems is distinguished
It is connected with for electric installation, sensor;The right end of the PLC system respectively with execute system, alarm, touch screen, remote control
Device is connected, and completes automation, the intelligentized control method of all position welding connection device of PLC controls.
Also, the present invention use a kind of PLC control all position welding connection device, including PC, for electric installation, PLC system, biography
Sensor, executes system, alarm, touch screen, remote controler, welding tractor at remote-control device;The execution system includes walking electricity
Machine, oscillating motor;Left end on the welding tractor is equipped with oscillating motor;The lower end of the welding tractor is equipped with row
Walk motor;The movable motor lower end is equipped with two traveling wheels, and the movable motor is used to control the walking of traveling wheel;
Welding clamp is installed, the oscillating motor is used to control the all-position welding of welding clamp on the oscillating motor;Described
Welding clamp is mounted on an artificial intelligence robot, takes welding clamp to carry out Intelligent welding for artificial intelligence robot hand;It is described
PLC system include PLC controller, RS232 data lines, the PLC controller uses the PLC controller of S7-300;It is described
PC right ends be connected with remote-control device, be used for transmission a kind of all position welding of all position welding connection device of long-range PLC controls
Control information is connect, the lower ends PC are connected by RS232 data lines with PLC system, and the PC is real as host computer
The control of the welding data of existing host computer;The upper end of the PLC system is connected with PC;The left end of the PLC system point
It is not connected with for electric installation, sensor;The right end of the PLC system respectively with the system of execution, alarm, touch screen, distant
Control device is connected, and completes automation, the intelligentized control method of all position welding connection device of PLC controls, and is that the present invention one is notable
Feature.
Also, the execution system that the present invention uses includes movable motor, oscillating motor;Left end peace on the welding tractor
Equipped with oscillating motor;The lower end of the welding tractor is equipped with movable motor;The movable motor lower end is equipped with two
Traveling wheel, the movable motor are used to control the walking of traveling wheel;Welding clamp is installed on the oscillating motor, it is described
Oscillating motor is used to control the all-position welding of welding clamp;The welding clamp is mounted on an artificial intelligence robot, is used for
Artificial intelligence robot hand takes welding clamp to carry out Intelligent welding, and is a distinguishing feature of the invention.
Also, the PLC system that the present invention uses includes PLC controller, RS232 data lines, the PLC controller uses
The PLC controller of S7-300;The PC right ends are connected with remote-control device, are used for transmission a kind of the complete of long-range PLC controls
The all-position welding of position welder controls information, and the lower ends PC are connected by RS232 data lines with PLC system,
The PC realizes the control of the welding data of host computer as host computer;The upper end of the PLC system is connected with PC;
The left end of the PLC system is connected with for electric installation, sensor respectively;The right end of the PLC system respectively with execution
System, alarm, touch screen, remote controler are connected, and complete the automating of all position welding connection device of PLC controls, intelligent control
System, and be a distinguishing feature of the invention.
It is further used as preferred embodiment, described for electric installation includes solar photovoltaic assembly, solar recharging
Controller, accumulator.
It is further used as preferred embodiment, described for electric installation, all position welding tipping for a kind of PLC controls
Set power supply.
It is further used as preferred embodiment, the solar photovoltaic assembly is by 25~35 pieces of solar-energy photo-voltaic cells
Board group at.
It is further used as preferred embodiment, the left end and solar photovoltaic assembly of the solar charging controller
It is connected.
It is further used as preferred embodiment, the lower end of the solar charging controller is connected with accumulator.
It is further used as preferred embodiment, the right end of the solar charging controller is connected with PLC system.
It is further used as preferred embodiment, the accumulator, when solar powered insufficient, as stand-by power supply
All position welding connection device power supply of the starting storage battery to a kind of PLC controls.
Also, what the present invention used includes solar photovoltaic assembly, solar charging controller, accumulator for electric installation;Institute
State for electric installation, all position welding connection device power supply for a kind of PLC controls;The solar photovoltaic assembly is by 25~35
Block solar photovoltaic cell panel forms;The left end of the solar charging controller is connected with solar photovoltaic assembly;Institute
The lower end for the solar charging controller stated is connected with accumulator;The right end of the solar charging controller and PLC systems
System is connected;The accumulator is controlled as stand-by power supply starting storage battery to a kind of PLC when solar powered insufficient
The power supply of all position welding connection device, and be a distinguishing feature of the invention.
It is further used as preferred embodiment, the sensor includes temperature sensor, current sensor, voltage biography
Sensor, position sensor.
It is further used as preferred embodiment, the temperature sensor is mounted on the left side of welding hand, for detecting
Welding temperature when welding.
Be further used as preferred embodiment, the position sensor be mounted on artificial intelligence robot arm and
The upper end of welding clamp, a kind of position of all position welding connection device of PLC controls when for detecting all-position welding.
It is further used as preferred embodiment, the temperature sensor, current sensor, voltage sensor, position
Sensor is connected with PLC system.
Also, the sensor that the present invention uses includes temperature sensor, current sensor, voltage sensor, position sensor;
The temperature sensor is mounted on the left side of welding hand, welding temperature when for detecting welding;The position sensor peace
Mounted in the arm of artificial intelligence robot and the upper end of welding clamp, a kind of full position of PLC controls when for detecting all-position welding
Set the position of welder;Temperature sensor, current sensor, voltage sensor, position sensor and the PLC system phase
Connection, and be a distinguishing feature of the invention.
It is further used as preferred embodiment, the remote-control device includes cloud data server, intelligent terminal.
It is further used as preferred embodiment, the cloud data server further includes cloud data control terminal.
It is further used as preferred embodiment, the cloud data server, a kind of PLC for transmitting cloud data is controlled
The weld information of all position welding connection device of system realizes the resource-sharing of cloud data.
It is further used as preferred embodiment, the remote-control device further includes GPRS/Internet networks.
It is further used as preferred embodiment, the intelligent terminal is smart mobile phone, laptop computer.
The smart mobile phone, laptop computer can transmit a kind of PLC controls by GPRS/Internet network remotes
The weld information of all position welding connection device.
Also, the remote-control device that the present invention uses includes cloud data server, intelligent terminal;The cloud data server is also
Including cloud data control terminal;The cloud data server, the all-position welding that a kind of PLC for transmitting cloud data is controlled
The weld information of device realizes the resource-sharing of cloud data;The remote-control device further includes GPRS/Internet networks;Institute
The intelligent terminal stated is smart mobile phone, laptop computer;The smart mobile phone, laptop computer can pass through GPRS/Internet
Network remote transmits a kind of weld information of all position welding connection device of PLC controls, and is a distinguishing feature of the invention.
It is further used as preferred embodiment, the bottom righthand side on the welding tractor is equipped with touch screen, described
Touch screen is additionally operable to a kind of dialogue of all position welding connection device of PLC controls and people's progress man-machine interactive.
It is further used as preferred embodiment, the alarm is mounted on the upper right side of welding tractor, the report
Alert device is automatic phonetic alarm, when there is a kind of all position welding connection device of PLC controls of operator's maloperation, automatic speech reporting
Alert device alarm.
Also, the bottom righthand side on the welding tractor that the present invention uses is equipped with touch screen, the touch screen is additionally operable to one kind
The all position welding connection device of PLC controls carries out the dialogue of man-machine interactive with people;The alarm is mounted on welding tractor
Upper right side, the alarm are automatic phonetic alarm, are hinged with when there is a kind of all position welding of PLC controls of operator's maloperation
When setting, automatic phonetic alarm alarm, and be a distinguishing feature of the invention.
As shown in figure 3, the PLC control system and sensor, solar charging controller, touch screen, execute system,
The connection relation structural schematic diagram of remote controler, alarm, PC realizes the all-position welding of PLC controls.
It is further used as preferred embodiment, the right end of the temperature sensor and the input node X of PLC system1
It is connected.
It is further used as preferred embodiment, the right end of the current sensor and the input node X of PLC system2
It is connected.
It is further used as preferred embodiment, the right end of the voltage sensor and the input node X of PLC system3
It is connected.
It is further used as preferred embodiment, the right end of the position sensor and the input node X of PLC system4
It is connected.
It is further used as preferred embodiment, the right end of the solar charging controller and the input of PLC system
Nodes X5It is connected.
It is further used as preferred embodiment, the left end of the touch screen and the output node Y of PLC control system1
It is connected.
It is further used as preferred embodiment, the left end of the movable motor and the output node of PLC control system
Y2It is connected.
It is further used as preferred embodiment, the left end of the oscillating motor and the output node of PLC control system
Y3It is connected.
It is further used as preferred embodiment, the left end of the alarm and the output node Y of PLC control system4
It is connected.
It is further used as preferred embodiment, the left end of the remote controler and the output node Y of PLC control system5
It is connected.
It is further used as preferred embodiment, the left end of the PC and the output node Y of PLC control system6It is connected
It connects.
Specifically, the automatic welding process of all position welding connection device of PLC controls is realized:
First, it places artificial intelligence robot and takes welding rod on hand;
Secondly, it powers for electric installation;
Secondly, soldering turret welds part to be welded;
Again, start PLC controller;
Again, weld information is inputted in touch screen;
Finally, the welding of all positon is completed.
Embodiment 2
A kind of automatic welding process of the part to be welded of all position welding connection device realization all positon of PLC controls, such as Fig. 4 institutes
Show, specifically includes a kind of all position welding connection device of PLC controls, start to work;It powers for electric installation;PLC system works;PC works
Make;Working sensor;Welding clamp works;Remote-control device works;Judge whether the automatic welding of the part to be welded of completion all positon;
Complete the following steps such as the automatic welding of part to be welded of all positon:
Step 1:A kind of all position welding connection device of PLC controls, starts to work;
Step 2:It powers for electric installation;
Step 3:PLC system works;
Step 4:PC works;
Step 5:Working sensor;
Step 1:Temperature sensor works;
Step 2:Current sensor works;
Step 3:Voltage sensor works;
Step 4:Position sensor work
Step 6:Welding clamp works;
Step 7:Remote-control device works;
Step 1:Cloud data server;
Step 2:Intelligent terminal.
Step 8:Judge whether the automatic welding of the part to be welded of completion all positon;
Situation one:If not completing the automatic welding of the part to be welded of all positon, the work of three, PLC system is thened follow the steps;
Situation two:If completing the automatic welding of the part to be welded of all positon, thens follow the steps nine, completes the to be welded of all positon
The automatic welding of part.
Step 9:Complete the automatic welding of the part to be welded of all positon.
The present invention realizes the automatic welding of the part to be welded of all positon using a kind of all position welding connection device of PLC controls,
Artificial intelligence robot hand takes welding rod, movable motor to control a kind of walking of all position welding connection device of PLC controls, oscillating motor
The position of welding is controlled, PLC system control realizes the welding of all positon part to be welded, reduces testing cost, improves detection effect
Rate can generate good economic benefit and social benefit.
Outstanding feature of the present invention:
(1), the present invention use a kind of PLC control all position welding connection device, including PC, for electric installation, PLC system,
Sensor, executes system, alarm, touch screen, remote controler, welding tractor at remote-control device;The execution system includes walking
Motor, oscillating motor;Left end on the welding tractor is equipped with oscillating motor;The lower end of the welding tractor is equipped with
Movable motor;The movable motor lower end is equipped with two traveling wheels, and the movable motor is used to control the row of traveling wheel
It walks;Welding clamp is installed, the oscillating motor is used to control the all-position welding of welding clamp on the oscillating motor;It is described
Welding clamp be mounted on an artificial intelligence robot, for artificial intelligence robot hand take welding clamp carry out Intelligent welding;Institute
The PLC system stated includes PLC controller, RS232 data lines, and the PLC controller uses the PLC controller of S7-300;Institute
The PC right ends stated are connected with remote-control device, are used for transmission a kind of all positon of all position welding connection device of long-range PLC controls
Welding control information, the lower ends PC are connected by RS232 data lines with PLC system, the PC as host computer,
Realize the control of the welding data of host computer;The upper end of the PLC system is connected with PC;The left end of the PLC system
It is connected respectively with for electric installation, sensor;The right end of the PLC system respectively with execute system, alarm, touch screen,
Remote controler is connected, and completes automation, the intelligentized control method of all position welding connection device of PLC controls;
(2), the execution system that the present invention uses includes movable motor, oscillating motor;Left end on the welding tractor
Oscillating motor is installed;The lower end of the welding tractor is equipped with movable motor;The movable motor lower end is equipped with two
Traveling wheel, the movable motor are used to control the walking of traveling wheel;Welding clamp is installed on the oscillating motor, it is described
Oscillating motor be used to control the all-position welding of welding clamp;The welding clamp is mounted on an artificial intelligence robot, uses
Welding clamp is taken to carry out Intelligent welding in artificial intelligence robot hand;
(3), the PLC system that the present invention uses includes PLC controller, RS232 data lines, and the PLC controller uses
The PLC controller of S7-300;The PC right ends are connected with remote-control device, are used for transmission a kind of the complete of long-range PLC controls
The all-position welding of position welder controls information, and the lower ends PC are connected by RS232 data lines with PLC system,
The PC realizes the control of the welding data of host computer as host computer;The upper end of the PLC system is connected with PC;
The left end of the PLC system is connected with for electric installation, sensor respectively;The right end of the PLC system respectively with execution
System, alarm, touch screen, remote controler are connected, and complete the automating of all position welding connection device of PLC controls, intelligent control
System;
(4), what the present invention used includes solar photovoltaic assembly, solar charging controller, accumulator for electric installation;Institute
State for electric installation, all position welding connection device power supply for a kind of PLC controls;The solar photovoltaic assembly is by 25~35
Block solar photovoltaic cell panel forms;The left end of the solar charging controller is connected with solar photovoltaic assembly;Institute
The lower end for the solar charging controller stated is connected with accumulator;The right end of the solar charging controller and PLC systems
System is connected;The accumulator is controlled as stand-by power supply starting storage battery to a kind of PLC when solar powered insufficient
All position welding connection device power supply;
(5), the sensor that the present invention uses includes temperature sensor, current sensor, voltage sensor, position sensing
Device;The temperature sensor is mounted on the left side of welding hand, welding temperature when for detecting welding;The position sensor
Mounted on the arm of artificial intelligence robot and the upper end of welding clamp, a kind of PLC controls is full when for detecting all-position welding
The position of position welder;Temperature sensor, current sensor, voltage sensor, position sensor and the PLC system
It is connected;
(6), the remote-control device that the present invention uses includes cloud data server, intelligent terminal;The cloud data server
It further include cloud data control terminal;The cloud data server, all position welding that a kind of PLC for transmitting cloud data is controlled
The weld information of connection device realizes the resource-sharing of cloud data;The remote-control device further includes GPRS/Internet networks;
The intelligent terminal is smart mobile phone, laptop computer;The smart mobile phone, laptop computer can pass through GPRS/
Internet network remotely transmits a kind of weld information of all position welding connection device of PLC controls;
(7), the bottom righthand side on the welding tractor that the present invention uses is equipped with touch screen, and the touch screen is additionally operable to one
The all position welding connection device of kind PLC controls carries out the dialogue of man-machine interactive with people;The alarm is mounted on welding tractor
Upper right side, the alarm is automatic phonetic alarm, when the all-position welding for having a kind of operator's maloperation PLC control
When device, automatic phonetic alarm alarm.
7), the present invention realizes the automation weldering of the part to be welded of all positon using a kind of all position welding connection device of PLC controls
It connects, artificial intelligence robot hand takes welding rod, movable motor to control a kind of walking of all position welding connection device of PLC controls, swing
The position of motor control welding, PLC system control realize the welding of all positon part to be welded, reduce testing cost, improve inspection
Efficiency is surveyed, good economic benefit and social benefit can be generated.
In addition to the implementation, the present invention can also have other embodiment.All equivalent substitution or equivalent transformation deformations
Technical solution, in the claimed scope of the invention.Of the invention is that many features of embodiment and advantage are retouched in detail according to this
It is clear to state, therefore appended claims are intended to cover these to be that falling into for embodiment is all in its true spirit and range
These feature and advantage.Further, since those skilled in the art is readily apparent that many modifications and changes, therefore it is not meant to this
Invention is that embodiment is limited to illustrated and description precision architecture and operation, but can cover and fall into owning within the scope of its
Suitable modifications and equivalent.
Unspecified part of the present invention is technology well known to the engineers and technicians of this field.
Claims (5)
1. a kind of all position welding connection device of PLC controls, it is characterised in that:Including PC, for electric installation, PLC system, sensor,
Remote-control device executes system, alarm, touch screen, remote controler, welding tractor;The execution system includes movable motor, pendulum
Dynamic motor;Left end on the welding tractor is equipped with oscillating motor;The lower end of the welding tractor is equipped with walking electricity
Machine;The movable motor lower end is equipped with two traveling wheels, and the movable motor is used to control the walking of traveling wheel;It is described
Oscillating motor on welding clamp is installed, the oscillating motor is used to control the all-position welding of welding clamp;The welding
Pincers are mounted on an artificial intelligence robot, take welding clamp to carry out Intelligent welding for artificial intelligence robot hand;The PLC
System includes PLC controller, RS232 data lines, and the PLC controller uses the PLC controller of S7-300;The PC is right
End is connected with remote-control device, is used for transmission a kind of all-position welding control of all position welding connection device of long-range PLC controls
Information, the lower ends PC are connected by RS232 data lines with PLC system, and the PC realizes host computer as host computer
Welding data control;The upper end of the PLC system is connected with PC;The left end of the PLC system respectively with power supply
Device, sensor are connected;The right end of the PLC system is connected with the system of execution, alarm, touch screen, remote controler respectively
It connects, completes automation, the intelligentized control method of all position welding connection device of PLC controls.
2. a kind of all position welding connection device of PLC controls as described in claim 1, it is characterised in that:
Described includes solar photovoltaic assembly, solar charging controller, accumulator for electric installation;
It is described for electric installation, all position welding connection device power supply for a kind of PLC controls;
The solar photovoltaic assembly is made of 25~35 pieces of solar photovoltaic cell panels;
The left end of the solar charging controller is connected with solar photovoltaic assembly;
The lower end of the solar charging controller is connected with accumulator;
The right end of the solar charging controller is connected with PLC system;
The accumulator gives a kind of full positions of control PLC when solar powered insufficient as stand-by power supply starting storage battery
Set welder power supply.
3. a kind of all position welding connection device of PLC controls as described in claim 1, it is characterised in that:
The sensor includes temperature sensor, current sensor, voltage sensor, position sensor;
The temperature sensor is mounted on the left side of welding hand, welding temperature when for detecting welding;
The position sensor is mounted on the upper end of the arm and welding clamp of artificial intelligence robot, for detecting all position welding
A kind of position of all position welding connection device of PLC controls when connecing;
The temperature sensor, current sensor, voltage sensor, position sensor are connected with PLC system respectively.
4. a kind of all position welding connection device of PLC controls as described in claim 1, it is characterised in that:
The remote-control device includes cloud data server, intelligent terminal;
The cloud data server further includes cloud data control terminal;
The cloud data server, the weld information for all position welding connection device that a kind of PLC for transmitting cloud data is controlled,
Realize the resource-sharing of cloud data;
The remote-control device further includes GPRS/Internet networks;
The intelligent terminal is smart mobile phone, laptop computer;
The smart mobile phone, laptop computer also transmit a kind of all positon of PLC controls by GPRS/Internet network remotes
The weld information of welder.
5. a kind of all position welding connection device of PLC controls as described in claim 1, it is characterised in that:
Bottom righthand side on the welding tractor is equipped with touch screen, and the touch screen is additionally operable to a kind of full position of PLC controls
Set the dialogue that welder carries out man-machine interactive with people;
The alarm is mounted on the upper right side of welding tractor, and the alarm is automatic phonetic alarm, when there is operation
When a kind of all position welding connection device of PLC controls of person's maloperation, automatic phonetic alarm alarm.
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CN201721202199.1U CN207615924U (en) | 2017-09-19 | 2017-09-19 | A kind of all position welding connection device of PLC controls |
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CN201721202199.1U CN207615924U (en) | 2017-09-19 | 2017-09-19 | A kind of all position welding connection device of PLC controls |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109079521A (en) * | 2018-08-30 | 2018-12-25 | 淮安信息职业技术学院 | Industrial lathe integrated control system |
WO2020024092A1 (en) * | 2018-07-30 | 2020-02-06 | 深圳市大疆创新科技有限公司 | Control method, device, system, and storage medium |
CN111633312A (en) * | 2020-05-26 | 2020-09-08 | 南京英尼格玛工业自动化技术有限公司 | Welding system adopting welding moving trolley to load welding gun |
CN113894474A (en) * | 2021-10-18 | 2022-01-07 | 南京臻铭信自动化装备有限公司 | Multifunctional welding device for automobile and welding method thereof |
-
2017
- 2017-09-19 CN CN201721202199.1U patent/CN207615924U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020024092A1 (en) * | 2018-07-30 | 2020-02-06 | 深圳市大疆创新科技有限公司 | Control method, device, system, and storage medium |
CN109079521A (en) * | 2018-08-30 | 2018-12-25 | 淮安信息职业技术学院 | Industrial lathe integrated control system |
CN111633312A (en) * | 2020-05-26 | 2020-09-08 | 南京英尼格玛工业自动化技术有限公司 | Welding system adopting welding moving trolley to load welding gun |
CN111633312B (en) * | 2020-05-26 | 2021-03-26 | 南京英尼格玛工业自动化技术有限公司 | Welding system adopting welding moving trolley to load welding gun |
CN113894474A (en) * | 2021-10-18 | 2022-01-07 | 南京臻铭信自动化装备有限公司 | Multifunctional welding device for automobile and welding method thereof |
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