CN207610993U - A kind of defects of vision detecting system based on intelligent mobile terminal - Google Patents
A kind of defects of vision detecting system based on intelligent mobile terminal Download PDFInfo
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- CN207610993U CN207610993U CN201721679818.6U CN201721679818U CN207610993U CN 207610993 U CN207610993 U CN 207610993U CN 201721679818 U CN201721679818 U CN 201721679818U CN 207610993 U CN207610993 U CN 207610993U
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Abstract
The defects of vision detecting system based on intelligent mobile terminal that the utility model discloses a kind of, camera, which is carried, using intelligent mobile terminal obtains product picture to be detected, then APP is detected by the product defects on intelligent mobile terminal, analyzing processing is carried out to the picture got, and testing result is sent to industrial control unit (ICU) through router, industrial control unit (ICU) is according to testing result handled product.The utility model is obtained without images such as industrial camera and Industrial PCs and processing equipment, and system structure is simple, at low cost.
Description
Technical field
The utility model is related to defects of vision detection technique field, more particularly to a kind of vision based on intelligent mobile terminal
Defect detecting system.
Background technology
Current demand of the people to personalization of product makes the production model of enterprise turn from original single, mass production
For multiple types, the production of small lot.Most enterprises are more for type at present, and the few product defects detection of quantity mostly uses artificial
Detection.Artificial detection is influenced by factors such as labor intensity, the experience of worker and subjective emotions, and the accuracy rate and efficiency of detection are all
It is relatively low.And with the development of current industrial, product quality is required to be increasingly stringenter, traditional artificial defect detection method is
Through being difficult to meet production requirement.
If using Industrial PC Machine Vision Inspecting System, need to buy mating equipment, such as industrial camera, camera lens, work
Control machine etc., it is expensive.And for different types of product, need to develop different detecting systems, development process is cumbersome, efficiency
It is low.The acquisition, processing and communication function of image are integrated in single camera by industrial intelligent camera, and integrated level is high, but open
Property is poor, and for the product testing of multiple types, development process is relative complex, and industrial intelligent camera is expensive.
Above-mentioned detection mode is difficult to meet the needs of being detected to multiple types, small lot, the simple product of defect.
Utility model content
The shortcomings that the purpose of the utility model is to overcome the prior arts and deficiency provide a kind of based on intelligent mobile terminal
Defects of vision detecting system, can make full use of existing commercially available facilities and equipment, complete simple to multiple types, small lot, defect
Product production detection, it is simple in structure, inexpensive, at the same can again have compared with high-accuracy and efficiency.
The purpose of this utility model is realized by the following technical solution：
A kind of defects of vision detecting system based on intelligent mobile terminal, including：With camera function and wireless interface
Intelligent mobile terminal, router and industrial control unit (ICU)；Intelligent mobile terminal is connect by wireless interface with router, Industry Control
Device is connect by connection with router, to realize that the information between intelligent mobile terminal and industrial control unit (ICU) is transmitted.
Preferably, intelligent mobile terminal has camera function and wireless interface, and has operation, processing, analysis, data storage work(
Energy.
Preferably, intelligent mobile terminal includes defects of vision detecting system, and system includes camera control module, Image Acquisition
With processing module, product defects detection module and information transmission modular；
The signal input part of information transmission modular receives triggering photographing signals when product to be detected enters detection zone,
Camera control module calls camera to take pictures product to be detected；After obtaining product image to be detected, Image Acquisition and processing
Module handles the image；Product defects detection module analyzes the image after having processed, and obtains detection
As a result；Testing result is sent to industrial control unit (ICU) by the signal output end of information transmission modular through router.
Preferably, more intelligent mobile terminals are used simultaneously in a producing line, are controlled via the same router and industry
Device processed is connected, and carries out networking communication detection.More intelligent mobile terminals detect simultaneously to be waited for into the corresponding number of detection zone
Detect product；These intelligent mobile terminals connect the same router, and by router, are that every intelligent mobile terminal distributes
IP address realizes networking；The testing result of every intelligent mobile terminal has identifier, industrial control unit (ICU) to be identified by identifier
The testing result information received, handles the product of corresponding position.
The utility model compared with prior art, has the following advantages that and advantageous effect：
Defects of vision detecting system and method described in the utility model based on intelligent mobile terminal, only by intelligence
Defective mounting detects APP on mobile terminal, can be achieved with the detection to product defects.It is more for type, the simple product of defect,
Its is simple to operate, does not need the expensive mating detection device based on PC industrial visions, it is only necessary in intelligent mobile terminal
Defective mounting detects APP, can be achieved with the defects detection to product.The acquisition, processing and communication function of image are integrated in by it
Simple to operate in single intelligent mobile terminal, utilization rate of equipment and installations is high.
Commercially available industrial intelligent camera integrated level is high, can complete all processes that defects detection is got from product image, but
It is open poor.And intelligent mobile terminal is become one by the utility model by installing the form of APP in intelligent mobile terminal
A dysnusia detecting system, develops different APP, can be achieved with being detected different product defects.This system is set up
Simply, more mobile phones can be also connected by router, realization networking communicates and at group control, simple to operate.
Description of the drawings
Fig. 1 is defects of vision detection intelligent mobile terminal structural schematic diagram.
Fig. 2 is more intelligent mobile terminal networking communication exemplary plots.
Specific implementation mode
The present invention will be further described in detail with reference to the embodiments and the accompanying drawings, but the implementation of the utility model
Mode is without being limited thereto.
Embodiment 1
Present embodiment is illustrated with reference to attached drawing 1, for same type of defect, it is identical to detect method used, i.e.,
The different defects of similar-type products can use the same APP.Such defects of vision detecting system based on intelligent mobile terminal,
It includes：Intelligent mobile terminal, router, industrial control unit (ICU) with camera function and wireless interface.
The defects detection APP finished writing is installed in smart mobile phone, i.e., the embedded intelligent checking system in smart mobile phone,
The intelligent checking system includes mainly：Image Acquisition and processing module, product defects detection module, information transmission modular.
It adjusts and fixes smart mobile phone for position when detecting, and used under the detection environment at place in the position
Smart mobile phone carries camera, carries out sampling of taking pictures to qualified standard sample, obtains the sample image of qualified products, while at this
The region to be detected is selected on image, and is saved in smart mobile phone.
When product to be detected enters detection zone, sensing device sends a signal to smart mobile phone, after receiving trigger signal,
Smart mobile phone, which calls, carries camera, and camera is driven to take pictures product, obtains the image of product to be detected.
Image Acquisition demarcates to the product image to be detected of acquisition with processing module, extracts the region to be detected,
Obtain the characteristic image for wanting detection part.The region that defects detection is selected after acquisition master sample, can reduce do not have in this way
The region being detected interferes detection process, while reducing the size of image to be processed, promotes image processing and analyzing
Speed.
Product defects detection module handles characteristic image, and by treated, defect area characteristic image is marked with qualified
Quasi- sample is compared, and obtains defects detection as a result, and being stored to testing result.
Smart mobile phone is connected by Wi-Fi with router, and industrial control unit (ICU) is connected by cable with router.Configure net
Network enables smart mobile phone to carry out information exchange by router and industrial control unit (ICU).
Be sent to the testing result of industrial control unit (ICU), only comprising intelligent mobile terminal device identification and detect whether to close
Lattice include the code information of " qualification " or " unqualified ", can reduce the data volume of transmission, lifting means operation speed in this way
Degree, and on the realization of function without influence.By router, testing result is sent to Industry Control by smart mobile phone signal output end
Device, controller are handled product according to the testing result received.
For different types of simple products defect, by replacing the defects of smart mobile phone detection APP, to realize to not
The defects detection of same type.This measure simplifies development process, and the defects detection of different product need not change entire detecting system,
Defects detection APP is only needed to change to can be achieved with.This point very appropriate products wide variety, quantity is few, and defect simply produces
Situation.
In order to promote detection speed, more smart mobile phones can be used simultaneously in a producing line, identical APP is installed,
It is connected with industrial control unit (ICU) via the same router, carries out networking communication detection.
It is illustrated in conjunction with Fig. 2.In order to promote product testing speed, while being detected using more smart mobile phones.It is more
Platform smart mobile phone detects the product to be detected into the corresponding number of detection zone simultaneously.These smart mobile phones connect the same road
By device, and by router, it is that every smart mobile phone distributes IP address, realizes networking.The testing result of every smart mobile phone is all
There is identifier, industrial control unit (ICU) identifies the testing result information received by identifier, at the product of corresponding position
Reason.It is communicated by networking, the detection speed of product can be promoted without causing sorting disorderly.
Testing result is stored in smart mobile phone, and testing result information can export.The testing result information can be used for
The information such as the reason of defect is generated in analysis product production process and time.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiment of the utility model is not by above-mentioned
The limitation of embodiment, under other any Spirit Essences and principle without departing from the utility model made by change, modify, replace
In generation, simplifies combination, should be equivalent substitute mode, is included within the scope of protection of the utility model.
Claims (5)
1. a kind of defects of vision detecting system based on intelligent mobile terminal, which is characterized in that including：With camera function and nothing
Intelligent mobile terminal, router and the industrial control unit (ICU) of line interface；Intelligent mobile terminal is connect by wireless interface with router,
Industrial control unit (ICU) is connect by connection with router, to realize that the information between intelligent mobile terminal and industrial control unit (ICU) passes
It is defeated.
2. defects of vision detecting system according to claim 1, which is characterized in that intelligent mobile terminal have camera function and
Wireless interface, and have operation, processing, analysis, data storage function.
3. defects of vision detecting system according to claim 1, which is characterized in that intelligent mobile terminal includes camera control
Module, Image Acquisition and processing module, product defects detection module and information transmission modular；
The signal input part of information transmission modular receives triggering photographing signals when product to be detected enters detection zone, camera
Control module calls camera to take pictures product to be detected；After obtaining product image to be detected, Image Acquisition and processing module
The image is handled；Product defects detection module analyzes the image after having processed, and obtains testing result；
Testing result is sent to industrial control unit (ICU) by the signal output end of information transmission modular through router.
4. defects of vision detecting system according to claim 1, which is characterized in that use more simultaneously in a producing line
Intelligent mobile terminal is connected via the same router with industrial control unit (ICU), carries out networking communication detection.
5. defects of vision detecting system according to claim 4, which is characterized in that more intelligent mobile terminals detect simultaneously
Into the product to be detected of the corresponding number of detection zone；These intelligent mobile terminals connect the same router, and pass through road
By device, it is that every intelligent mobile terminal distributes IP address, realizes networking；The testing result of every intelligent mobile terminal has mark
Symbol, industrial control unit (ICU) identify the testing result information received by identifier, handle the product of corresponding position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721679818.6U CN207610993U (en) | 2017-12-06 | 2017-12-06 | A kind of defects of vision detecting system based on intelligent mobile terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721679818.6U CN207610993U (en) | 2017-12-06 | 2017-12-06 | A kind of defects of vision detecting system based on intelligent mobile terminal |
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| Publication Number | Publication Date |
|---|---|
| CN207610993U true CN207610993U (en) | 2018-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721679818.6U Expired - Fee Related CN207610993U (en) | 2017-12-06 | 2017-12-06 | A kind of defects of vision detecting system based on intelligent mobile terminal |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113358020A (en) * | 2020-03-05 | 2021-09-07 | 青岛海尔工业智能研究院有限公司 | Machine vision detection system and method |
-
2017
- 2017-12-06 CN CN201721679818.6U patent/CN207610993U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113358020A (en) * | 2020-03-05 | 2021-09-07 | 青岛海尔工业智能研究院有限公司 | Machine vision detection system and method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180713 Termination date: 20201206 |
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| CF01 | Termination of patent right due to non-payment of annual fee |