CN207601608U - Equipment self-inspection apparatus and system - Google Patents
Equipment self-inspection apparatus and system Download PDFInfo
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- CN207601608U CN207601608U CN201721872091.3U CN201721872091U CN207601608U CN 207601608 U CN207601608 U CN 207601608U CN 201721872091 U CN201721872091 U CN 201721872091U CN 207601608 U CN207601608 U CN 207601608U
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Abstract
The utility model is related to equipment self-inspection technical fields, provide a kind of equipment self-inspection apparatus and system, the equipment self-inspection device is used to detect the operating condition of the moving component of automation equipment, it includes control module, detection module and display module, and detection module, display module and moving component are electrically connected with control module;Control module is for generating motion control instruction, and motion control instruction is sent to moving component, so that moving component setting in motion;Detection module is used for when moving component moves, and acquires the move distance of moving component, and move distance is fed back to control module;Control module is additionally operable to move distance being converted into self-detection result, and testing result is shown by display module, so that user knows the operating condition of moving component.Compared with prior art, the utility model can discovering device problem in time, improve the efficiency and accuracy rate of equipment detection.
Description
Technical field
The utility model is related to equipment self-inspection technical field, in particular to a kind of equipment self-inspection apparatus and system.
Background technology
The non-standard automatic equipment used in factory is more, during high intensity, not intermittent duty, some movement portions
Part and motion (such as cylinder, conveyer belt, clamping jaw, motor) and vulnerable part with certain time limit or access times are (such as
Cutter, idler wheel, sucker etc.), it is fragile and be not easy to be noticeable, it is continuing with equipment using effect can be caused undesirable or can not be just
Often operating.Artificial gradually inspection is relied primarily at present to solve the problems, such as this, but equipment moving mechanism, which is all equipment, to be run
Just to can be seen that the problem of whether all parts are normal, and hand inspection cannot find all parts in advance, therefore, hand inspection
Not only it is difficult to discovering device there are the problem of, can also waste a large amount of time.
Utility model content
The purpose of this utility model is to provide a kind of equipment self-inspection apparatus and system, to improve the efficiency of equipment detection
And accuracy rate.
The utility model is realized in this way:
A kind of equipment self-inspection device, which is characterized in that applied to automation equipment, for detecting the movement of automation equipment
The operating condition of component;The equipment self-inspection device include control module, detection module and display module, the detection module,
Display module and moving component are electrically connected with the control module;The control module is used to generate motion control instruction, and
The motion control instruction is sent to the moving component, so that the moving component setting in motion;The detection module is used
In when the moving component moves, acquiring the move distance of the moving component, and the move distance fed back to described
Control module;The control module is additionally operable to the move distance being converted into self-detection result, and the testing result is passed through
The display module is shown, so that user knows the operating condition of the moving component.
Further, the equipment self-inspection device further includes counting module, the counting module and control module electricity
Connection;The control module is additionally operable to when the moving component moves, by the moving component and pre-stored vulnerable part
List is compared to judge whether the moving component is vulnerable part;The counting module is used to judge in the control module
When the moving component is vulnerable part, the service life or number of the moving component are calculated.
Further, the equipment self-inspection device further includes memory module, the memory module and control module electricity
Connection;For the memory module for storing vulnerable part list, the vulnerable part list includes the title of each vulnerable part, most ambassador
With time limit or number.
Further, the equipment self-inspection device further includes alarm module, the alarm module and control module electricity
Connection;The control module is additionally operable to judge whether the service life of the moving component or number are more than preset maximum use
Time limit or number;The alarm module is used to judge that the service life of the moving component or number are more than in the control module
When default time limit or number, alarm.
Further, the alarm module is audible-visual annunciator, alarm lamp or voice guard.
Further, the display module is LED display or LCD display.
Further, the control module is PLC controller.
Further, the detection module is at least one of photoelectric sensor, magnet ring inductor and hall sensor.
A kind of equipment self-inspection system, the equipment self-inspection system include above-mentioned equipment self-inspection device, the equipment self-inspection
Device include control module, detection module and display module, the detection module, display module and moving component with the control
Molding block is electrically connected;The motion control instruction is sent to described by the control module for generating motion control instruction
Moving component, so that the moving component setting in motion;The detection module is used for when the moving component moves, and acquires institute
The move distance of moving component is stated, and the move distance is fed back into the control module;The control module be additionally operable to by
The move distance is converted into self-detection result, and the testing result is shown by the display module, so that user
Know the operating condition of the moving component.The equipment self-inspection system further includes Cloud Server, the equipment self-inspection device with
The Cloud Server communication connection, the Cloud Server are used to receive the self-test information that the equipment self-inspection device uploads, and right
The self-test information is stored.
Further, the equipment self-inspection device is multiple, multiple equipment self-inspection devices with the Cloud Server
Communication connection.
Compared with the prior art, the utility model has the advantages that:A kind of equipment self-inspection provided by the utility model
Apparatus and system, first, the motion control instruction generated by control module, controlled motion component setting in motion;Then, it is transporting
Detection module acquires the move distance of moving component and feeds back to control module when dynamic component moves, so that control module will move
Distance is converted into self-detection result, and self-detection result is shown by display module, so that user knows the fortune of moving component
Market condition carries out corresponding Inspection and maintenance operation.Compared with prior art, the utility model can discovering device problem in time, carry
The high efficiency and accuracy rate of equipment detection.
For the above-mentioned purpose of the utility model, feature and advantage is enable to be clearer and more comprehensible, preferred embodiment cited below particularly, and
Attached drawing appended by cooperation, is described in detail below.
Description of the drawings
Purpose, technical scheme and advantage to make the utility model embodiment are clearer, new below in conjunction with this practicality
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model part of the embodiment, instead of all the embodiments.Usually here described in attached drawing and
The component of the utility model embodiment shown can be configured to arrange and design with a variety of different.Therefore, below to attached
The detailed description of the embodiment of the utility model provided in figure is not intended to limit claimed the scope of the utility model,
But it is merely representative of the selected embodiment of the utility model.Based on the embodiment in the utility model, ordinary skill people
Member's all other embodiments obtained without creative efforts belong to the model of the utility model protection
It encloses.
Fig. 1 shows the structure diagram of equipment self-inspection device that the utility model first embodiment is provided.
Fig. 2 shows the structure diagrams of equipment self-inspection system that the utility model second embodiment is provided.
Fig. 3 shows the structure diagram of equipment self-inspection system that the utility model 3rd embodiment is provided.
Icon:100- equipment self-inspection devices;110- control modules;120- detection modules;130- display modules;140- is stored
Module;150- counting modules;160- alarm modules;200,300- equipment self-inspection systems;210- Cloud Servers;220- networks.
Specific embodiment
Below in conjunction with attached drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu is fully described by, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole realities
Apply example.The component of the utility model embodiment being usually described and illustrated herein in the accompanying drawings can be come with a variety of different configurations
Arrangement and design.Therefore, the detailed description of the embodiment of the utility model provided in the accompanying drawings is not intended to limit below
Claimed the scope of the utility model, but it is merely representative of the selected embodiment of the utility model.Based on the utility model
Embodiment, those skilled in the art's all other embodiments obtained under the premise of creative work is not made, all
Belong to the range of the utility model protection.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term is " even
Connect " it should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or be integrally connected;It can be machine
Tool is connected or is electrically connected;It can be directly connected, can also be indirectly connected by intermediary, can be two members
Connection inside part.For the ordinary skill in the art, it can understand that above-mentioned term is new in this practicality with concrete condition
Concrete meaning in type.
It should be noted that:Similar label and letter represents similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need to that it is further defined and explained in subsequent attached drawing.
Below in conjunction with the accompanying drawings, it elaborates to some embodiments of the utility model.In the absence of conflict, under
Feature in the embodiment and embodiment stated can be combined with each other.
First embodiment
Fig. 1 is please referred to, Fig. 1 shows the structure of equipment self-inspection device 100 that the utility model first embodiment is provided
Block diagram.Equipment self-inspection device 100 is applied to automation equipment, which includes moving component, equipment self-inspection device 100
For detecting the operating condition of moving component.
In the present embodiment, equipment self-inspection device 100 include control module 110, detection module 120, display module 130,
Memory module 140, counting module 150 and alarm module 160.Control module 110 and detection module 120, are deposited display module 130
Storage module 140, counting module 150 and alarm module 160 are electrically connected, and control module 110 is electrically connected with moving component.
In the present embodiment, control module 110 is used to generate motion control instruction, and motion control instruction is sent to fortune
Dynamic component, so that moving component setting in motion.As a kind of embodiment, motion control instruction is that control module 110 is based on using
What the operation requests at family generated, for example, during the operating condition of the moving component of detection automation equipment, resetted in automation equipment
Later, user starts " startup " button of the automation equipment, and control module 110 will generate motion control instruction so that
Moving component in automation equipment is according to the motion control instruction setting in motion.
As a kind of embodiment, moving component may be, but not limited to, feeding web, discharging conveyor belts, labeling gas
Cylinder, X-axis servo motor, Y-axis servo motor, Z axis servo motor, 90 degree of rotary cylinders, 90 degree of side cylinder, clamps gas at sucker
Cylinder, pre- air cylinder, precompressed push-and-pull cylinder etc..
In the present embodiment, control module 110 may be, but not limited to, PLC controller.
In the present embodiment, detection module 120 is used to, in the moving component movement of automation equipment, acquire moving component
Move distance, and move distance is fed back into control module 110.As a kind of embodiment, detection module 120 can be light
At least one of electric inductor, magnet ring inductor and hall sensor, specifically can be by user according to specific moving component
It is flexibly selected, is not limited thereto.
In the present embodiment, after the move distance of moving component is fed back to control module 110 by detection module 120, control
Move distance is converted into self-detection result by molding block 110.As a kind of embodiment, control module 110 can be according to movement portion
The move distance of part judges whether the moving component moves in place, if it is determined that moving component movement is in place, then obtains self-test knot
Fruit " OK " if it is determined that the moving component does not move in place, then obtains self-detection result " NO ".
In the present embodiment, after the move distance of moving component is converted into self-detection result by control module 110, by this certainly
Inspection result is shown by display module 130, so that user knows the operating condition of the moving component.Display module 130 will
After the self-detection result of moving component is shown, for example, sucker NO, user can accordingly be checked according to the self-detection result
Upkeep operation.
As a kind of embodiment, display module 130 may be, but not limited to, LED display or LCD display.
In the present embodiment, for memory module 140 for storing vulnerable part list, vulnerable part list includes each vulnerable part
Title, maximum service life or number, for example, sucker maximum access times 200.As a kind of embodiment, vulnerable part can be with
It is the fragile moving component with certain service life or access times, for example, such as cutter, idler wheel, sucker.
As a kind of embodiment, memory module 140 may be, but not limited to, storage card, storage hard disk etc..
In the present embodiment, control module 110 is additionally operable to when moving component moves, by moving component with being stored in advance in
Vulnerable part list in memory module 140 is compared to judge whether moving component is vulnerable part, if vulnerable part list includes
The moving component then judges the moving component for vulnerable part, counting module 150 is controlled to count at this time.
In the present embodiment, counting module 150 is used to, when control module 110 judges moving component for vulnerable part, calculate
The service life or number of moving component, for example, sucker access times 104 times.
In the present embodiment, control module 110 is additionally operable to after the completion of counting module 150 counts, by making for moving component
It is compared, that is, judge with the maximum service life or number being pre-stored in memory module 140 with time limit or number
Whether the service life or number of moving component are more than the maximum service life or number of the moving component, and are judging movement portion
When the service life or number of part are more than the maximum service life or number of the moving component, control alarm module 160 is reported
It is alert.
In the present embodiment, alarm module 160 is used to judge in control module 110 service life or number of moving component
It during more than default time limit or number, alarms, user to be prompted to replace the moving component in time.As a kind of embodiment,
Alarm module 160 may be, but not limited to, audible-visual annunciator, alarm lamp or voice guard.
Compared with prior art, equipment self-inspection device 100 provided in this embodiment has the advantages that:First, lead to
It crosses and the operating condition of moving component is detected using equipment self-inspection device 100 in automation equipment, greatly improve
The efficiency of equipment inspection can save the time of hand inspection;Secondly, equipment self-inspection device 100 is the operation to moving component
Situation is detected, and can be pinpointed the problems in time, and user is made to be repaired in time after knowing, improves plant maintenance efficiency,
Improve capacity utilization;Finally, if moving component is vulnerable part, using equipment self-inspection device 100 to the movement portion
The service life and access times of part are counted, and moving component service life or number be more than the moving component most
It alarms when big service life or number.
The operation principle of equipment self-inspection device 100 that the utility model first embodiment is provided is:Automation equipment is answered
After position, user starts " startup " button of automation equipment, and control module 110 generates motion control instruction so that automation
Moving component in equipment is according to the motion control instruction setting in motion;Detection module 120 is used for the movement in automation equipment
When component moves, the move distance of moving component is acquired, and move distance is fed back into control module 110;Detection module 120 will
The move distance of moving component is fed back to after control module 110, and move distance is converted into self-detection result by control module 110,
The self-detection result is shown by display module 130, so that user knows the operating condition of the moving component;Control module
110 when moving component moves, by moving component and the vulnerable part list that is stored in advance in memory module 140 compare with
Judge whether moving component is vulnerable part, if it is determined that the moving component is vulnerable part, then counting module 150 is controlled to count, count
Module 150 calculates the service life or number of moving component;Control module 110 is additionally operable to after the completion of counting module 150 counts,
The service life of moving component or number and the maximum service life being pre-stored in memory module 140 or number are carried out pair
Than, and when judging that the service life of moving component or number are more than the maximum service life or number of the moving component, control
Alarm module 160 is alarmed, user to be prompted to replace the moving component in time.
Second embodiment
Fig. 2 is please referred to, Fig. 2 shows the structures of equipment self-inspection system 200 that the utility model second embodiment is provided
Block diagram.Equipment self-inspection system 200 includes equipment self-inspection device 100 and the Cloud Server 210 that first embodiment provides, equipment self-inspection
Device 100 is communicated to connect with Cloud Server 210 by network 220.
In the present embodiment, Cloud Server 210 is used for the self-test information that receiving device self-checking unit 100 uploads, and to certainly
Inspection information is stored.The title and self-detection result of self-test information including moving component and equipment self-inspection device 100 is installed
Automation equipment number and position, after equipment self-inspection device 100 obtains the self-detection result of moving component, according to movement portion
The title and self-detection result of part and be equipped with equipment self-inspection device 100 automation equipment number and position, generate self-test
Information, and it is uploaded to Cloud Server 210.The self-test information that Cloud Server 210 uploads equipment self-inspection device 100 stores,
The operating condition of automation equipment is checked and grasped at any time convenient for user.
As a kind of embodiment, network 220 can be cable network either wireless network such as cable or WIFI.
The operation principle of equipment self-inspection system 200 that the utility model second embodiment is provided is:Equipment self-inspection device
After 100 obtain the self-detection result of moving component, according to the title of moving component and self-detection result and equipment self-inspection is installed
The number of the automation equipment of device 100 and position generate self-test information, and are uploaded to Cloud Server 210;Cloud Server 210
The self-test information that receiving device self-checking unit 100 uploads, and self-test information is stored, it checks convenient for user and grasps at any time
The operating condition of automation equipment.
3rd embodiment
Fig. 3 is please referred to, Fig. 3 shows the structure of equipment self-inspection system 300 that the utility model 3rd embodiment is provided
Block diagram.Unlike second embodiment, equipment self-inspection system 300 provided in this embodiment includes multiple equipment self-checking unit
100, multiple equipment self-checking unit 100 is communicated to connect by network 220 and Cloud Server 210.
In the present embodiment, Cloud Server 210 is used to receive the self-test information of the upload of multiple equipment self-checking unit 100, and
The self-test information of each equipment self-inspection device 100 is stored.The self-test information of each equipment self-inspection device 100 includes
The title and self-detection result of the moving component of the equipment self-inspection device 100 and the automatic of the equipment self-inspection device 100 is installed
Change number and the position of equipment.It is right after Cloud Server 210 receives the self-test information that each equipment self-inspection device 100 uploads
The self-test information that each equipment self-inspection device 100 uploads is stored, and is checked convenient for user and is grasped automation equipment at any time
Operating condition.
The operation principle of equipment self-inspection system 300 that the utility model 3rd embodiment is provided is:Each equipment self-inspection
After device 100 obtains the self-detection result of moving component, according to the title of the moving component of the equipment self-inspection device 100 and self-test
As a result and the number of automation equipment of the equipment self-inspection device 100 and position, generation self-test information are installed, and upload
To Cloud Server 210;Cloud Server 210 receives the self-test information that each equipment self-inspection device 100 uploads and is stored, and is convenient for
User checks and grasps at any time the operating condition of automation equipment.
In conclusion a kind of equipment self-inspection apparatus and system provided by the utility model, the equipment self-inspection device are used for
The operating condition of the moving component of automation equipment is detected, including control module, detection module and display module, detects mould
Block, display module and moving component are electrically connected with control module;Control module will move for generating motion control instruction
Control instruction is sent to moving component, so that moving component setting in motion;Detection module is used for when moving component moves, acquisition
The move distance of moving component, and move distance is fed back into control module;Control module is additionally operable to move distance being converted into
Self-detection result, and testing result is shown by display module, so that user knows the operating condition of moving component.It is described
Equipment self-inspection system includes above-mentioned equipment self-inspection device and Cloud Server, and equipment self-inspection device is communicated to connect with Cloud Server,
Cloud Server is used for the self-test information that receiving device self-checking unit uploads, and self-test information is stored.With prior art phase
Than, the utility model can discovering device problem in time, improve the efficiency and accuracy rate of equipment detection.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any this practical relationship or sequence.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Non-exclusive inclusion, so that process, method, article or equipment including a series of elements not only will including those
Element, but also including other elements that are not explicitly listed or further include as this process, method, article or equipment
Intrinsic element.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of equipment self-inspection device, which is characterized in that applied to automation equipment, for detecting the movement portion of automation equipment
The operating condition of part;
The equipment self-inspection device includes control module, detection module and display module, the detection module, display module and fortune
Dynamic component is electrically connected with the control module;
The control module is used to generate motion control instruction, and the motion control instruction is sent to the moving component,
So that the moving component setting in motion;
The detection module is used for when the moving component moves, and acquires the move distance of the moving component, and by described in
Move distance feeds back to the control module;
The control module is additionally operable to the move distance being converted into self-detection result, and the self-detection result is passed through described show
Show that module is shown, so that user knows the operating condition of the moving component.
2. equipment self-inspection device as described in claim 1, which is characterized in that the equipment self-inspection device further includes count module
Block, the counting module are electrically connected with the control module;
The control module is additionally operable to when the moving component moves, and the moving component and pre-stored vulnerable part are arranged
Table is compared to judge whether the moving component is vulnerable part;
The counting module is used to, when the control module judges the moving component for vulnerable part, calculate the moving component
Service life or number.
3. equipment self-inspection device as claimed in claim 2, which is characterized in that the equipment self-inspection device further includes storage mould
Block, the memory module are electrically connected with the control module;
For the memory module for storing vulnerable part list, the vulnerable part list includes the title of each vulnerable part, most ambassador
With time limit or number.
4. equipment self-inspection device as claimed in claim 3, which is characterized in that the equipment self-inspection device further includes alarm mould
Block, the alarm module are electrically connected with the control module;
The control module is additionally operable to judge whether the service life of the moving component or number are more than preset maximum use
Time limit or number;
The alarm module is used to judge that the service life of the moving component or number are more than the default phase in the control module
When limit or number, alarm.
5. equipment self-inspection device as claimed in claim 4, which is characterized in that the alarm module is audible-visual annunciator, alarm
Lamp or voice guard.
6. equipment self-inspection device as described in claim 1, which is characterized in that the display module is LED display or LCD
Display screen.
7. equipment self-inspection device as described in claim 1, which is characterized in that the control module is PLC controller.
8. equipment self-inspection device as described in claim 1, which is characterized in that the detection module is photoelectric sensor, magnet ring
At least one of inductor and hall sensor.
9. a kind of equipment self-inspection system, which is characterized in that the equipment self-inspection system includes claim 1-7 any one of them
Equipment self-inspection device, the equipment self-inspection system further include Cloud Server, and the equipment self-inspection device leads to the Cloud Server
Letter connection, the Cloud Server are used to receiving the self-test information that the equipment self-inspection device uploads, and to the self-test information into
Row storage.
10. equipment self-inspection system as claimed in claim 9, which is characterized in that the equipment self-inspection device is multiple, Duo Gesuo
Equipment self-inspection device is stated to communicate to connect with the Cloud Server.
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CN201721872091.3U CN207601608U (en) | 2017-12-27 | 2017-12-27 | Equipment self-inspection apparatus and system |
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CN201721872091.3U CN207601608U (en) | 2017-12-27 | 2017-12-27 | Equipment self-inspection apparatus and system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112309091A (en) * | 2020-11-04 | 2021-02-02 | 爱珂勒电子元器件(珠海)有限公司 | Production alarm system with remind function |
TWI760590B (en) * | 2019-01-18 | 2022-04-11 | 友達光電股份有限公司 | Conveying system and monitoring method thereof |
-
2017
- 2017-12-27 CN CN201721872091.3U patent/CN207601608U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI760590B (en) * | 2019-01-18 | 2022-04-11 | 友達光電股份有限公司 | Conveying system and monitoring method thereof |
CN112309091A (en) * | 2020-11-04 | 2021-02-02 | 爱珂勒电子元器件(珠海)有限公司 | Production alarm system with remind function |
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