CN207580675U - A kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency - Google Patents

A kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency Download PDF

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Publication number
CN207580675U
CN207580675U CN201721236537.3U CN201721236537U CN207580675U CN 207580675 U CN207580675 U CN 207580675U CN 201721236537 U CN201721236537 U CN 201721236537U CN 207580675 U CN207580675 U CN 207580675U
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China
Prior art keywords
permanent magnet
magnet synchronous
synchronous motor
low
conveyor
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Expired - Fee Related
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CN201721236537.3U
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Chinese (zh)
Inventor
鲍久圣
王洋洋
葛世荣
阴妍
王世博
马驰
刘同冈
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China University of Mining and Technology CUMT
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China University of Mining and Technology CUMT
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Abstract

The utility model discloses a kind of intelligent water-cooled straight drive systems of drag conveyor permanent-magnetic variable-frequency, including magneto, controller, frequency converter I etc., magneto one end is directly connected to sprocket wheel by shaft coupling, intermediate decelerator-free, further include the encoder I being connected with the Chain Wheel of Flight Bar Conveyor I other ends, the encoder II being connected with the Chain Wheel of Flight Bar Conveyor II other ends, and pull pressure sensor and cooling auxiliary equipment, cooling auxiliary equipment specifically includes water tank, water pump, cooler, two-position three way magnetic valve, temperature sensor I, temperature sensor II and water pipe, the snakelike cooling water pipe of frequency converter and permanent magnet synchronous motor cooling water pipe.The utility model belongs to underground coal mine material transportation technical field, specifically there is provided a kind of intelligent water-cooled straight drive systems of drag conveyor permanent-magnetic variable-frequency, solve the shortcomings of existing underground coal mine scraper conveyor drive system transmission chain is long, drive characteristic is poor, heavy load starting is insufficient and frequency changing driving system cooling is insufficient.

Description

A kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency
Technical field
The utility model belongs to underground coal mine material transportation technical field, in particular to a kind of intelligent water-cooled scraper plate conveying The straight drive system of machine permanent-magnetic variable-frequency.
Background technology
Scraper Conveyor in Mining Face is due to the flexible of annular chains and intermediate channel so that conveying functional adaptation bottom plate rises Volt variation, can integrally bending Forward, thus as irreplaceable fully mechanized mining conveying equipment, largely determine coal-getter Make the production capacity and efficiency in face.
Traditional drag conveyor drive mode is using " asynchronous motor+fluid coupling+retarder+sprocket wheel ", " asynchronous Motor+controllable drive mechanism+retarder+sprocket wheel ", both kind of drive technologies are relatively ripe, and device structure is simple, Price advantage is apparent, but generally existing transmission chain length, efficiency are low, high failure rate, can also bring serious vibration and noise, profit The drawbacks such as leakage pollution, the maintenance workload of lubricating oil be big, also tend to can only No Load Start, then could access load.With change The development of frequency technology, frequency conversion asynchronous motor are gradually applied in drag conveyor drive system, and this drive mode is using change Frequency asynchronous motor and retarder series connection are used cooperatively.However, AC Motor Drive System is poor there are starting characteristic, heavily loaded work Under condition, starting current very it is big either frequently heavy load starting, operation suddenly overload situations such as easily cause frequency converter or asynchronous electricity Motivation is burnt;Also, asynchronous motor and retarder work at high speeds, accelerate bearing wear, shorten the working life. In order to shorten transmission chain, improve driving motor performance, the permanent magnet synchronous motor with low-speed big is gradually applied to scraper plate In driving system of belt conveyor, for example, patent CN105564899A has applied for a kind of scrapper conveyor low-speed half direct-driven permanent magnetic drive system System, makes frequency conversion all-in-one machine, no shaft coupling reduces electricity to a certain extent by low-speed big magneto and reducer arrangement The rotating speed of machine and retarder improves the reliability and service life of drive system, but still by means of retarder, and work as and subtract It is repaired during fast device failure more complicated.Patent CN101875432A has applied for a kind of direct-drive scraping plate conveying device, which adopts Power source is done with linear motor, is connected between secondary back iron by chaining part, realizes the operation of conveyer, it is not required that shaft coupling The intermediate transmission mechanisms such as device, idler wheel, but this drive mode using segmented power, undoubtedly increase linear motor number and The complexity of wiring.
Frequency converter and motor generally can all be furnished with the main cooling of cooling device, wherein mesohigh motor and its frequency converter Mode is water cooling, fast heat to be accelerated to scatter and disappear and improves service life.But existing cooling device frequency converter multipair greatly and motor It cools down respectively, this just undoubtedly increases the usage amount of water pump, improves production cost, also waste water resource.In order to solve this Problem, patent CN104377884A have applied for the combined-type water cooling system of a kind of motor and frequency converter, and the system is to frequency converter It is cooled down simultaneously with motor parallel connection, still, still cools down the waste for resulting in the energy to it when motor temperature is relatively low, not enough closed Reason;In addition, its temperature sensor is provided only on circulating line, not enough truly reflect the temperature of frequency converter and motor.
Utility model content
To solve above-mentioned existing problem, it is straight that the utility model provides a kind of intelligent water-cooled drag conveyor permanent-magnetic variable-frequency Drive system, solve that existing underground coal mine scraper conveyor drive system transmission chain is long, drive characteristic is poor, heavy load starting is insufficient and The shortcomings of frequency changing driving system cooling is insufficient.
The technical solution that the utility model is taken is as follows:The intelligent water-cooled drag conveyor permanent-magnetic variable-frequency of the utility model is straight Drive system, mainly including controller, frequency converter I, frequency converter II, low-speed big permanent magnet synchronous motor I, low-speed big permanent magnetism Synchronous motor II, shaft coupling I, shaft coupling II, Chain Wheel of Flight Bar Conveyor I, Chain Wheel of Flight Bar Conveyor II, scraper plate, scraper chain, middle part Slot and the three-phase wire of connection low-speed big permanent magnet synchronous motor and frequency converter I, low-speed big permanent magnet synchronous motor I It is connect by shaft coupling I with Chain Wheel of Flight Bar Conveyor I one end, and Chain Wheel of Flight Bar Conveyor I is driven to rotate, low-speed big permanent magnetism Synchronous motor II is connect by shaft coupling II with Chain Wheel of Flight Bar Conveyor II one end, and Chain Wheel of Flight Bar Conveyor II is driven to rotate, Chain Wheel of Flight Bar Conveyor I and Chain Wheel of Flight Bar Conveyor II pull scraper plate chain movement jointly, and then scraper plate is made to convey material, this practicality The straight drive system of drag conveyor permanent-magnetic variable-frequency of novel intelligent water cooling further includes what is be connected with the Chain Wheel of Flight Bar Conveyor I other ends Encoder I, the encoder II being connected with the Chain Wheel of Flight Bar Conveyor II other ends and pull pressure sensor and the attached dress of cooling It puts, cooling auxiliary equipment specifically includes water tank, water pump, cooler, two-position three way magnetic valve, temperature sensor I, temperature sensor II and the snakelike cooling water pipe of water pipe, frequency converter and permanent magnet synchronous motor cooling water pipe.
Further, the low-speed big permanent magnet synchronous motor I output shafts pass through with Chain Wheel of Flight Bar Conveyor I input shafts Shaft coupling I is directly connected to, and low-speed big permanent magnet synchronous motor II output shafts pass through connection with Chain Wheel of Flight Bar Conveyor II input shafts Axis device II is directly connected to, intermediate equal decelerator-free.
Further, the encoder I is connect with the other end of Chain Wheel of Flight Bar Conveyor I, encoder I and drag conveyor Sprocket wheel I central coaxials can simultaneously rotate simultaneously;Encoder II is connect with the other end of Chain Wheel of Flight Bar Conveyor II, and encoder II is with scraping Plate conveyor sprocket II central coaxials can simultaneously rotate simultaneously.
Further, the water pump is inside water tank, the water pump inside water tank, the water outlet of water pump by water pipe with The import connection of two-position three way magnetic valve, the one outlet of two-position three way magnetic valve is with low-speed big permanent magnet synchronous motor I's Permanent magnet synchronous motor cooling water pipe is connected by water pipe, another outlet of two-position three way magnetic valve is snakelike cold with frequency converter I But water pipe is connected by water pipe, the water outlet of the snakelike cooling water pipe of frequency converter and the permanent magnetism of low-speed big permanent magnet synchronous motor I Synchronous motor cooling water pipe is connected by water pipe, forms closed loop;The low-speed big permanent magnetism at drag conveyor both ends Synchronous motor I, frequency converter I, low-speed big permanent magnet synchronous motor II, frequency converter II are respectively equipped with a set of cooling auxiliary equipment.
Further, the low-speed big permanent magnet synchronous motor I casing outer walls are glued with multiple rows of permanent magnet synchronous electric arranged side by side Machine cooling water pipe, the snakelike cooling water pipe of frequency converter face the component for most serious of generating heat in frequency converter I.
Further, the temperature sensor I, temperature sensor II, pull pressure sensor are electrically connected respectively with controller, Two-position three way magnetic valve and water pump are electrically connected respectively with controller.Temperature sensor I, temperature sensor II, pull pressure sensor The signal of detection passes to controller, and two-position three way magnetic valve and water pump receive the control instruction of controller.
Further, the drag conveyor head and the tail both ends are equipped with low-speed big permanent magnet synchronous motor I, the big torsion of low speed Pull pressure sensor is equipped with below torque permanent magnet synchronous motor I.
What the utility model obtained using the above structure has the beneficial effect that:This programme is by the traditional asynchronous electricity of drive system Motivation is substituted for low-speed big permanent magnet synchronous motor so that and its output characteristics is more suitable for the duty requirements of drag conveyor, Detent torque is big, disclosure satisfy that heavy load starting, anti-overload ability are strong;Due to eliminating reducer arrangement, reduce failure rate, carry High transmission efficiency, while the drawbacks such as caused maintenance workload and lubrication leakage in the presence of retarder are also eliminated, substantially It is non-maintaining, improve reliability and service life.The encoder being connected with the Chain Wheel of Flight Bar Conveyor other end can detect in real time The rotating speed of sprocket wheel, when there is sprocket wheel broken teeth to occur, encoder can detect the cyclic fluctuation of chain wheel speed, control computer This fluctuation signal will be extracted and show sprocket wheel exception, alarm is carried out, improve the intelligent journey of drag conveyor Degree.Frequency converter and low-speed big permanent magnet synchronous motor share a water pump, reduce water pump usage amount, while also economize on Water;The cooling of low-speed big permanent magnet synchronous motor has selectivity, when the temperature is low, only frequency converter is cooled down, ring It protects, is energy saving.
Description of the drawings
Fig. 1 directly drives drag conveyor structure diagram for permanent magnet synchronous motor;
Fig. 2 cools down auxiliary equipment structure diagram for frequency converter and permanent magnet synchronous motor;
Fig. 3 cools down auxiliary equipment flow diagram for frequency converter and permanent magnet synchronous motor.
In figure:1st, controller, 2, frequency converter I, 3, three-phase wire, 4, low-speed big permanent magnet synchronous motor I, 5, shaft coupling I, 6, Chain Wheel of Flight Bar Conveyor I, 7, encoder I, 8, scraper plate, 9, scraper chain, 10, intermediate channel, 11, encoder II, 12, scraper plate it is defeated Send chain wheel II, 13, shaft coupling II, 14, low-speed big permanent magnet synchronous motor II, 16, frequency converter II, 18, water tank, 19, forever Magnetic-synchro motor cooling water pipe, 20, temperature sensor II, 21, water pipe, 22, temperature sensor I, 23, the snakelike cooling water of frequency converter Pipe, 24, cooler, 25, water pump, 26, two-position three way magnetic valve, 27, pull pressure sensor.
Specific embodiment
With reference to attached drawing 1-3, the utility model is described in further details.
As shown in Figure 1, the straight drive system of drag conveyor permanent-magnetic variable-frequency that the utility model is intelligent water-cooled, main to include control Device 1, frequency converter I 2, frequency converter II 16, low-speed big permanent magnet synchronous motor I 4, low-speed big permanent magnet synchronous motor II 14th, shaft coupling I 5, shaft coupling II 13, Chain Wheel of Flight Bar Conveyor I 6, Chain Wheel of Flight Bar Conveyor II 12, scraper plate 8, scraper chain 9, The three-phase wire 3 of intermediate channel 10 and connection low-speed big permanent magnet synchronous motor I 4 and frequency converter I 2.Low-speed big is forever Magnetic-synchro motor I 4 is connect, and drive Chain Wheel of Flight Bar Conveyor I 6 by shaft coupling I 5 with 6 one end of Chain Wheel of Flight Bar Conveyor I Rotation;Low-speed big permanent magnet synchronous motor II 14 is connect by shaft coupling II 13 with 12 one end of Chain Wheel of Flight Bar Conveyor II, And Chain Wheel of Flight Bar Conveyor II 12 is driven to rotate;Chain Wheel of Flight Bar Conveyor I 6 and Chain Wheel of Flight Bar Conveyor II 12 is pulled jointly Scraper chain 9 moves, and then scraper plate 8 is made to convey material.
The intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency of the utility model further includes and Chain Wheel of Flight Bar Conveyor I The encoder I 7 that 6 other ends are connected, the encoder II 11 being connected with 12 other ends of Chain Wheel of Flight Bar Conveyor II, coding Device I 7 can detect the rotating speed of sprocket wheel I 6 in real time, and encoder II 11 can detect the rotating speed of sprocket wheel II 12 in real time, when there is sprocket wheel to have When broken teeth occurs, encoder can detect the cyclic fluctuation of chain wheel speed, and control computer will extract this fluctuation letter Number and show that sprocket wheel is abnormal, sends out alarm, improve the intelligence degree of drag conveyor.
As shown in Figure 2:The utility model further includes cooling auxiliary equipment, and cooling auxiliary equipment specifically includes water tank 18, water Pump 25, cooler 24, two-position three way magnetic valve 26, temperature sensor I 22, temperature sensor II 20 and water pipe 21, frequency conversion The snakelike cooling water pipe 23 of device and permanent magnet synchronous motor cooling water pipe 19.
Frequency converter I 2 and low-speed big permanent magnet synchronous motor I 4 shares a water pump 25, and two-position three way magnetic valve 26 is normal Water pump 25 and permanent magnet synchronous motor cooling water pipe 19 is connected in open state.When drag conveyor work just starts, the big torsion only to low speed Torque permanent magnet synchronous motor I 4 is cooled down, when temperature sensor I 22 detects that 2 temperature of frequency converter I is more than setting value, controller 1 It gives two-position three way magnetic valve 26 1 electric signals, then water pump 25 and the snakelike cooling water pipe 22 of frequency converter is connected, at this point, frequency converter The cooling water pipe 19 of snakelike cooling water pipe 22 and permanent magnet synchronous motor is connected, and forms closed loop with water tank 18;Work as temperature When degree sensor II 20 detects that frequency converter heat generating components temperature is more than preset value, controller 1 will be to the electricity of water pump 25 Machine frequency modulation accelerates the cooldown rate to low-speed big permanent magnet synchronous motor I 4 to increase its flow.
In addition the utility model further includes pull pressure sensor 27, can detect low-speed big permanent magnet synchronous motor I's 4 Pressure, and then calculate motor torque.When the pull pressure sensor at both ends detects low-speed big permanent magnet synchronous motor I 4 When underload is more than preset value with 14 overload times of low-speed big permanent magnet synchronous motor II, the control algolithm in controller 1 will be logical The electric current that frequency converter I 2 is made to increase low-speed big permanent magnet synchronous motor I 4 is crossed, and then increases low-speed big permanent-magnet synchronous The output torque of motor I 4.Since the output torque of low-speed big permanent magnet synchronous motor I 4 is more than load torque, low speed is big The rotating speed of torque permanent magnet synchronous motor I 4 can also increase therewith, in order to ensure Chain Wheel of Flight Bar Conveyor I 6 and drag conveyor chain Taking turns II 12 has identical rotating speed, and the control algolithm in controller 1 will increase low-speed big by adjusting frequency converter II 16 The rotating speed of permanent magnet synchronous motor II 14, so as to reduce the output torque of low-speed big permanent magnet synchronous motor II 14.Thus The load balanced between low-speed big permanent magnet synchronous motor I 4 and low-speed big permanent magnet synchronous motor II 14 is uneven, very The situation of one end overload, other end underload is avoided well, realizes the intelligent control of drag conveyor.
The intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency, is by conventional drive system disclosed in the utility model Asynchronous motor be substituted for low-speed big permanent magnet synchronous motor, eliminate reducer arrangement, directly drive drag conveyor, It can realize the energy heavy load starting not by retarder so that the output characteristics of magneto is more suitable for the work of drag conveyor Condition demand reduces the rated speed of motor, improves reliability and service life.Due to eliminating retarder, event is reduced Barrier rate improves transmission efficiency, while also eliminates and safeguard the drawbacks such as workload caused by retarder and lubrication leakage.It is based on The sprocket wheel broken teeth detection of encoder, can further improve the intelligence degree of drag conveyor.In the cooling device of outfit, become Frequency device and low-speed big permanent magnet synchronous motor share a water pump, reduce water pump usage amount, while also using water wisely, ring It protects, is energy saving.
The utility model and embodiments thereof are described above, this description is no restricted, shown in attached drawing Be also the utility model one of embodiment, practical structure is not limited thereto.All in all if this field Those of ordinary skill is enlightened by it, without deviating from the purpose of the present invention, not inventively design with The similar frame mode of the technical solution and embodiment, all should belong to the protection range of the utility model.

Claims (7)

1. a kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency, mainly including controller (1), frequency converter I (2), Frequency converter II (16), low-speed big permanent magnet synchronous motor I (4), low-speed big permanent magnet synchronous motor II (14), shaft coupling I (5), shaft coupling II (13), Chain Wheel of Flight Bar Conveyor I (6), Chain Wheel of Flight Bar Conveyor II (12), scraper plate (8), scraper chain (9), in The three-phase wire (3) of portion's slot (10) and connection low-speed big permanent magnet synchronous motor I (4) and frequency converter I (2), the big torsion of low speed Torque permanent magnet synchronous motor I (4) is connect, and drive drag conveyor by shaft coupling I (5) with Chain Wheel of Flight Bar Conveyor I (6) one end Sprocket wheel I (6) is rotated, and low-speed big permanent magnet synchronous motor II (14) passes through shaft coupling II (13) and Chain Wheel of Flight Bar Conveyor II (12) one end connects, and Chain Wheel of Flight Bar Conveyor II (12) is driven to rotate;Chain Wheel of Flight Bar Conveyor I (6) and drag conveyor chain Take turns II (12) pulls scraper chain (9) to move jointly, and then scraper plate (8) is made to convey material, it is characterised in that:It further includes defeated with scraper plate Send chain wheel I (6) encoder I (7) that the other end is connected, the coding being connected with Chain Wheel of Flight Bar Conveyor II (12) other end Device II (11) and pull pressure sensor (27) and cooling auxiliary equipment, cooling auxiliary equipment specifically include water tank (18), water pump (25), cooler (24), two-position three way magnetic valve (26), temperature sensor I (22), temperature sensor II (20) and water pipe (21), the snakelike cooling water pipe of frequency converter (23) and permanent magnet synchronous motor cooling water pipe (19).
2. a kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency according to claim 1, it is characterised in that: Low-speed big permanent magnet synchronous motor I (4) output shafts pass through shaft coupling I (5) with Chain Wheel of Flight Bar Conveyor I (6) input shafts It is directly connected to, low-speed big permanent magnet synchronous motor II (14) output shafts pass through connection with Chain Wheel of Flight Bar Conveyor II (12) input shaft Axis device II (13) is directly connected to.
3. a kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency according to claim 1 or 2, feature exist In:The encoder I (7) connect with the other end of Chain Wheel of Flight Bar Conveyor I (6), encoder I (7) and Chain Wheel of Flight Bar Conveyor I (6) central coaxial can simultaneously rotate simultaneously;Encoder II (11) is connect with the other end of Chain Wheel of Flight Bar Conveyor II (12), encoder II (11) and Chain Wheel of Flight Bar Conveyor II (12) central coaxial can simultaneously rotate simultaneously.
4. a kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency according to claim 1, it is characterised in that: The water pump (25) is internal in water tank (18), and the water outlet of water pump (25) passes through water pipe (21) and two-position three way magnetic valve (26) Import connects, the one outlet of two-position three way magnetic valve (26) and the permanent magnet synchronous electric of low-speed big permanent magnet synchronous motor I (4) Machine cooling water pipe (19) is connected by water pipe (21), another outlet and the snakelike cooling of frequency converter of two-position three way magnetic valve (26) Water pipe (23) is connected by water pipe (21), water outlet and the low-speed big permanent magnet synchronous electric of the snakelike cooling water pipe of frequency converter (23) The water inlet connection of the permanent magnet synchronous motor cooling water pipe (19) of machine I (4), forms closed loop;Drag conveyor both ends Low-speed big permanent magnet synchronous motor I (4), frequency converter I (2), low-speed big permanent magnet synchronous motor II (14), frequency converter II (16) it is respectively equipped with a set of cooling auxiliary equipment.
5. a kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency according to claim 4, it is characterised in that: Low-speed big permanent magnet synchronous motor I (4) the casing outer wall is glued with multiple rows of permanent magnet synchronous motor cooling water pipe (19) arranged side by side, The snakelike cooling water pipe of frequency converter (23) faces the component of fever most serious in frequency converter I (2).
6. a kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency according to claim 4, it is characterised in that: The temperature sensor I (22), temperature sensor II (20), pull pressure sensor (27) are electrically connected respectively with controller (1), and two Position-3-way solenoid valve (26) and water pump (25) are electrically connected respectively with controller (1).
7. a kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency according to claim 1, it is characterised in that: The drag conveyor head and the tail both ends are equipped with low-speed big permanent magnet synchronous motor I (4), low-speed big permanent magnet synchronous motor Pull pressure sensor (27) is equipped with below I (4).
CN201721236537.3U 2017-09-26 2017-09-26 A kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency Expired - Fee Related CN207580675U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107555082A (en) * 2017-09-26 2018-01-09 中国矿业大学 A kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency
CN110171667A (en) * 2019-05-27 2019-08-27 浙江鄞发节能科技有限公司 It can be in the conveyer of plane turning

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107555082A (en) * 2017-09-26 2018-01-09 中国矿业大学 A kind of intelligent water-cooled straight drive system of drag conveyor permanent-magnetic variable-frequency
CN107555082B (en) * 2017-09-26 2024-01-26 中国矿业大学 Intelligent water-cooled scraper conveyor permanent magnet variable frequency direct-drive system
CN110171667A (en) * 2019-05-27 2019-08-27 浙江鄞发节能科技有限公司 It can be in the conveyer of plane turning
CN110171667B (en) * 2019-05-27 2020-08-11 浙江鄞发节能科技有限公司 Tooth cable conveyer capable of turning on plane

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Granted publication date: 20180706