CN207568764U - A kind of commercial car liquid fuel assisted heating device - Google Patents
A kind of commercial car liquid fuel assisted heating device Download PDFInfo
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- CN207568764U CN207568764U CN201721641725.4U CN201721641725U CN207568764U CN 207568764 U CN207568764 U CN 207568764U CN 201721641725 U CN201721641725 U CN 201721641725U CN 207568764 U CN207568764 U CN 207568764U
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Abstract
The utility model is related to a kind of commercial car liquid fuel assisted heating device, including liquid fuel heating unit, cooling water circulating device, fueller, control device and heating plant;The outside that cooling water circulating device is set to liquid fuel heating unit is connect by water pipe with cooling water pipe of engine;Cooling water circulating device is connect with heating plant by pipeline;Control device is connect by circuit with liquid fuel heating unit and fueller respectively.The liquid fuel assisted heating device of the technical program, experiment proves that engine low-temperature starting-up preheating and driver's cabin heating effect is made to be greatly improved.Liquid fuel assisted heating device is the heating equipment relatively independent with engine, i.e. in the case where engine is inoperative, can independently it reach to engine low-temperature starting-up preheating, driver's cabin heating and defrosting-defogging function, reduce the degree of wear of the low-speed running to engine, improve service life of aeroengine, substitution engine idling heating comprehensively, reduces engine idle exhaust emission, adapts to urban environmental protection requirement.
Description
Technical field
The utility model belongs to car accessories technical field, particularly relates to a kind of commercial car liquid fuel auxiliary heating
Device.
Background technology
With the raising and progress of commercial car technology, consumer proposes vehicle comfort, energy-saving and environmental protection higher and higher
Requirement.In the winter of severe cold or ice and snow weather, such as extremely frigid zones, the quality of commercial car heating performance has become consumer's choosing
Primary Reference standard during vehicle is purchased, directly affects vehicle brand image.At present, in the market existing commercial car mostly use with
Engine coolant is the heating system of heat source, is affected by Vehicular behavior.
The application provides a kind of liquid fuel auxiliary heating system, independently of automobile engine, using fuel oil as fuel, with
Liquid is heat-conducting medium, and independent thermal source whether no matter vehicle is run, can provide suitable vehicle interior temperature for vehicle.Heating is fast
Speed can meet the requirement of larger thermic load and higher heating quality.The system cannot be only used for interior heating and glass defrosting
Demisting can also use it for engine cold starting under low temperature environment and preheat, and solve the problems, such as that cryogenic engine starting is difficult, it is slow to start,
Cold starting process engine emission is effectively reduced, reduces engine cold starting abrasion, increasing service life of engine carries
High Fuel Economy.
In the prior art by increasing pre- heat grate 02 in the inlet manifold 01 of engine, 03 air inlet of engine is carried out pre-
Heat engine to be facilitated to be started, carries out heating, pre- heat grate is in engine after starting after long-time preheats coolant
Position is as shown in Figure 1.
In extremely frigid zones, only relying on charge heating can not ensure that engine being capable of normal starting;And it needs to adopt in driver's cabin
When warm, engine is needed necessarily to be in starting state, can not be warmed oneself under shutdown status.
Utility model content
The purpose of this utility model is to provide a kind of commercial car liquid fuel assisted heating device, to solve extremely frigid zones
The problem of engine start and heating can not adapt to.
The utility model is achieved through the following technical solutions:
A kind of commercial car liquid fuel assisted heating device, including liquid fuel heating unit, cooling water circulating device, confession
Oily device, control device and heating plant;
The fueller is connect by oil pipe with the fuel oil heater;The cooling water circulating device is set to institute
The outside for stating liquid fuel heating unit is connect by water pipe with cooling water pipe of engine;
The cooling water circulating device is connect with the heating plant by pipeline;
The control device is connect by circuit with the liquid fuel heating unit and the fueller respectively.
The liquid fuel heating unit include combustion chamber, igniter, water inlet, water pump, fuel filter, water return outlet,
Heater controller, exhaust outlet, main motor cover, stent, oil pump, high-pressure oil pipe, atomizer, temperature detect switch (TDS), combustion-supporting fan, main electricity
Machine, shaft coupling, nozzle holder, ignitor and heat exchanger;
The heat exchanger is set to the outside of the combustion chamber, and the water inlet is handed over the water return outlet with the heat
Parallel operation connects, and the water pump is connected with the water inlet;
The igniter is connect by conducting wire with the ignitor, and the upper end of the ignitor extend into the burning
It is indoor;
The temperature detect switch (TDS) is connect with the igniter, and the temperature detect switch (TDS) is connected with the heater controller by conducting wire
It connects;
The main motor is connect with the oil pump by the shaft coupling, the entrance of the oil pump and the fuel filter
It is connected by pipeline, the outlet of the oil pump is connect with the high-pressure oil pipe, one end of the high-pressure oil pipe and the atomizer
Connection, the atomizer are set on the nozzle holder, and one end of the atomizer is stretched into the combustion chamber;
Main motor cover is provided on the outside of the main motor, the main motor cover is connect with the outer wall of the combustion chamber;
The main motor is fixed on the inside of the main motor cover by the stent;
Main motor one end opposite with the oil pump is provided with combustion-supporting fan.
The liquid fuel heating unit further includes sensor, and the sensor passes through conducting wire with the heater controller
Connection.
The cooling water circulating device is connect by pipeline with cooling water circulation system of engine;In the cooling water circulation
Check valve is provided between device and the cooling water circulation system of engine.
The fueller includes the fuel filter, the oil pump, oil inlet pipe and oil return pipe;The one of the oil inlet pipe
End is connected with fuel tank, and the other end is connect with the oil inlet of the fuel filter;
The oil outlet of the fuel filter is connected with the oil inlet of the oil pump;One end of the oil return pipe and the height
Pressuring oil pipe connects, and the other end is connected with the fuel tank.
The control device includes air-conditioner controller, heater controller, control switch, air blower relay, pattern control
Device and timer processed;
The air-conditioner controller, the heater controller, the control switchs and one end of the air blower relay
And positive pole, and the other end is grounded;
The air-conditioner controller is connect with the mode controller signal;
The air-conditioner controller, the air blower relay and the mode controller are connect with IGN power supplys;
The control switch is electrically connected with the heater controller;The timer respectively with the positive pole, institute
State heater controller and grounding connection.
The beneficial effects of the utility model are:
The liquid fuel assisted heating device of the technical program, experiment proves that engine low-temperature starting-up is made to preheat and drive
Room heating effect is greatly improved.Liquid fuel assisted heating device is the heating equipment relatively independent with engine, i.e.,
In the case where engine is inoperative, can independently reach to engine low-temperature starting-up preheating, driver's cabin heating and defrosting-defogging
Function reduces the degree of wear of the low-speed running to engine, improves service life of aeroengine, engine idling is replaced to take comprehensively
It is warm, engine idle exhaust emission is reduced, adapts to urban environmental protection requirement.
Description of the drawings
Fig. 1 is the schematic diagram that the prior art increases pre- heat grate in motor intake manifold;
Fig. 2 is liquid fuel assisted heating device fundamental diagram;
Fig. 3 is arrangement schematic diagram of the liquid fuel assisted heating device on vehicle;
Fig. 4 is liquid fuel schematic diagram of heating device;
Fig. 5 is cooling water circulating device and engine cool water circle device connection diagram;
Fig. 6 is fueller schematic diagram;
Fig. 7 device electrical schematic diagrams in order to control;
Fig. 8 is drives indoor heating schematic diagram.
Reference sign
01 inlet manifold, 02 pre- heat grate, 03 engine, 1 engine, 2 liquid fuel heating units, 3 driver's cabin heat are handed over
Parallel operation, 4 check valves, 5 water valves, 6 control switches, 7 mufflers, 8 air-conditioner controllers, 9 timers, 10 air blower relays,
11 fuses, 12 radiators, 13 wirning harnesses, 14 water routes, 15 oil circuits, 16 mode controllers, 21 oil return pipes, 22 oil inlet pipes, 201 masters
Motor cover, 202 stents, 204 oil pumps, 205 high-pressure oil pipes, 206 atomizers, 207 sensors, 208 temperature detect switch (TDS)s, 209 combustion airs
Fan, 210 main motors, 211 shaft couplings, 212 nozzle holders, 213 ignitors, 214 combustion chambers, 215 heat exchangers, 216 heating
Device controller.
Specific embodiment
The technical solution of the utility model is described in detail by the following examples, following embodiment is only exemplary
, it is only capable of for explanation and illustration the technical solution of the utility model, and be not to be construed as to technical solutions of the utility model
Limitation.
The utility model provides a kind of commercial car liquid fuel assisted heating device, as shown in Fig. 2 to Fig. 8, including liquid
Totally five parts are formed for body fuel heating unit 2, cooling water circulating device, fueller, control device and heating plant;Its work
It is as shown in Figure 2 to make principle.
Fueller is connect by oil pipe with liquid fuel heating unit;Cooling water circulating device is set to fuel Heating dress
The outside put is connect by water pipe with cooling water pipe of engine.
Cooling water circulating device is connect with heating plant by pipeline.
Control device is connect by circuit with liquid fuel heating unit and fueller respectively.
During work, the control switch 6 on control panel is connected, liquid fuel heating unit 2 is connected to enabling signal, heating
Device controller 216 carries out safety detection automatically.Oil pump 204 is sent to atomizer 206, atomizer 206 sprays high pressure from fuel tank pump oil
Mist of oil is mixed with combustion air and is lighted, while coolant is pumped into the heat exchange outside combustion chamber by water pump through the electric discharge of ignitor 213
Device, heat pass to circulating liquid in heat exchanger through heat exchange sheet, circulating liquid under the action of water pump in the entire system
Cycle, for engine low temperature cold start, interior heating and glass defrosting-defogging and use;Exhaust gas after burning is arranged from exhaust outlet
Go out.
Liquid fuel assisted heating device arranges schematic diagram as shown in figure 3, including engine 1, liquid fuel on vehicle
Heating unit 2, check valve 4, water valve 5, control switch 6, muffler 7, air-conditioner controller 8, is determined cab heat exchanger 3
When device 9, air blower relay 10, fuse 11, radiator 12, wirning harness 13, water route 14 and oil circuit 15.
Liquid fuel heating unit 2 is mainly by fuel system, combustion system, blowing system, heat-exchange system and control system
Unite five parts composition, as shown in Figure 4.
The effect of fuel system be by fuel by spray or fuel-steam in the form of provide into combustion chamber.Combustion system is
Fuel oil and the place of air mixing and burning, are made of combustion chamber and ignition system.The size of combustion chamber is because of power and fuel feeding side
The difference of formula and it is different.The effect of ignition system is to light flammable mixture when heater starts.The effect of blowing system is
The air needed for burning is provided for heater, has certain turbulence level and speed when admitting air into combustion chamber, and coordinate combustion
The shape of burning room, combustion system carry out optimizing tissue burning, ensure the stability and completeness of burning.The effect of heat-exchange system is
By in the heat transfer to heat transferring medium for generation of burning, heat transferring medium transfers heat to application scenario.The work(of control system
It can be the igniting, extinguishing process for controlling heater, realize the overheating protection of heater, and control heating occasion, combustion chamber and heat exchange
The temperature regime of medium.
Liquid fuel heating unit 2 include combustion chamber 214, igniter, water inlet, water pump, fuel filter, water return outlet,
Heater controller 216, exhaust outlet, main motor cover 201, stent 202, oil pump 204, high-pressure oil pipe 205, atomizer 206, temperature control
Switch 208, combustion-supporting fan 209, main motor 210, shaft coupling 211, nozzle holder 212, ignitor 213 and heat exchanger 215.
Heat exchanger is set to the outside of combustion chamber, and water inlet is connected with water return outlet with heat exchanger, water pump and water inlet
Mouth connection.
Igniter is connect by conducting wire with ignitor, and the upper end of ignitor is extend into combustion chamber.
Temperature detect switch (TDS) is connect with igniter, and temperature detect switch (TDS) is connect with heater controller by conducting wire.
Fuel oil heater further includes sensor 207, and sensor is connect with heater controller by conducting wire.
Main motor is connect with oil pump by shaft coupling, and the entrance of oil pump is connect with fuel filter by pipeline, oil pump
Outlet is connect with high-pressure oil pipe, and one end of high-pressure oil pipe is connect with atomizer, and atomizer is set on nozzle holder, atomizer
One end is stretched into combustion chamber.
Main motor cover, the outer wall connection of main motor cover and combustion chamber are provided on the outside of main motor;Main motor passes through branch
Frame is fixed on the inside of main motor cover.
Main motor one end opposite with oil pump is provided with combustion-supporting fan.
Igniter, which is powered, during work preheats, solenoid valve and main motor energization work, fuel oil quilt after it reaches rated temperature
The combustion air that oil pump sucking is sent into through atomizer effect with combustion-supporting fan mixes, and gas mixture is in ignitor high temperature action
Lower to burn in a combustion chamber rapidly, as heat exchanger temperature rises, temperature detect switch (TDS) action, control circuit cut-out igniter supplies
Electricity, heater normal combustion, the circulating liquid heated in heat exchanger recycle under water pump effect in entire heating system.When
When heater water outlet water temperature reaches 81 DEG C, sensor controls heater to stop burning by controller, and water pump recycles always, when
When engine coolant temperature drops to 68 DEG C, heater ignition again makes engine coolant water temperature be always held at 68
DEG C~81 DEG C between, the purpose of so as to reach engine prewarming and cab heating.
Liquid heating is linked into lead to from the automobile engine cooling water circulatory system and drive by cooling water circulating device
In the pipeline of room heat exchanger.The optimal case of the application is to be handed over using series parallel type in engine, heater and driver's cabin heat
3 circulation waterway of parallel operation adds in check valve 4 and forms a fluid circulation system, as shown in Figure 5.
Foundation《Commercial car frigid zone product technology condition》Standard, when external environment is higher than -25 DEG C, engine is without additional
Auxiliary preheating, closes water valve, coolant is by cycle of engine to cab heat exchanger, to realize cab heating and remove at this time
White demisting purpose;When environment temperature is less than -25 DEG C, risen by controlling liquid heating work that engine low temperature can be realized
Dynamic preheating.
For waterway circulating when working without heater, coolant reaches cab heat exchanger by engine through check valve,
To realize cab heating and defrosting-defogging purpose;When heater is needed to work, water valve is opened, under water pump effect, cooling
Liquid reaches cab heat exchanger by engine after liquid heating heats, and can both realize that coolant cold-starting preheats,
Cab heating and defrosting-defogging purpose can be realized again.
Fueller is mainly made of components such as fuel filter, oil pump 204, oil inlet pipe 22, oil return pipes 21.Heater is used
Fuel oil can share fuel tank with engine, can also independent oil distrbuting box, fueller schematic diagram is as shown in Figure 6.
When fuel oil used and engine share fuel tank, oil inlet pipe takes hydraulic fluid port hydraulic fluid port to be taken to keep as possible relatively solely with engine
Vertical, the oil return opening of oil return pipe can be connected on engine oil return pipe by three-way connection, to ensure that entire oil circuit is smooth effectively.Into
Oil pipe and oil return pipe can be used 8 × 1 nylon resin hoses of φ, and the Standard tubing fittings of M14 × 1.5 can be used in connector, and oil pipe connection will
Ask secured, it is impossible to gas leakage.Within fuel tank liquid level and ± 500 ㎜ of heater center height difference.Heater solenoid valve fuel inlet fitting and combustion
Tank-level nature distance is within 3m.
As shown in fig. 7, control device include air-conditioner controller, heater controller, control switch, air blower relay,
Mode controller 16 and timer.
Air-conditioner controller, heater controller, control switch and air blower relay one end and positive pole, it is and another
One end is grounded.
Air-conditioner controller is connect with mode controller signal.
Air-conditioner controller, air blower relay and mode controller are connect with IGN power supplys.
Control switch is electrically connected with heater controller;Timer respectively with positive pole, heater controller and ground connection
Connection.
Heater control switch (water temperature is less than 68 DEG C) is opened, fan electromotor drives combustion-supporting fan to combustion with relatively low rotating speed
Burner supplies, and after 18 seconds, ignitor starts power supply (electrode power 12 seconds), after 1 second, solenoid valve power supply, electromagnetic fuel pump with
Relatively low frequency is through fuel pipe fuel feeding, if lighting a fire successfully, host enters normal combustion state, while the indicator light that burns switchs to entirely
It is bright, after heater controller judges heater normal fire according to sensor signal, just close ignitor, and make combustion-supporting
Fan and oil pump are respectively with normal rotating speed and frequency air-supply, fuel feeding.When being burned to water temperature and rising to about 81 DEG C, heater stops
Machine, burning indicator light extinguish.After stopping burning, main motor delay working 150 seconds.Water temperature is down to cold-starting temperature (68 DEG C),
Heater is automatically into next working cycles.If ignitor discharges, 12 second ignitions are unsuccessful, after heater is delayed 2 minutes
It lights a fire into second, unsuccessful instruction failure of lighting a fire three times.
By Air-Conditioning Control Panel changes in temperature knob in driver's cabin, heating pattern is selected, rotates air quantity knob, air blower relay
Device is attracted, and air blower is started to work.Cold air is increased through cab heat exchanger operative temperature, rotating control panel scheme control
Knob realizes driver's cabin heating and defrosting-defogging purpose.
Heating plant be will burn generate heat transfer to engine body or driver's cabin in, reach engine warm-up,
Driver's cabin heating and defrosting-defogging effect.It is mainly made of cab heat exchanger, air blower, pipeline, air duct and air port,
It is as shown in Figure 8 to drive indoor heating.
Engine coolant is sent into cab heat exchanger after liquid fuel heating devices heat by pipeline, in air blower
Under the action of by each air port reach to cab compartment heating and defrosting-defogging purpose.Add since engine coolant is recycled
Heat, therefore engine is constantly in by heated condition, this is exactly equivalent to our traditional engine warm-up processes, this
The cold-start performance that the presence of system will greatly promote engine.The more traditional warming-up mistake of warming-up is carried out using fuel heating system
Journey is with the obvious advantage.As do not installed automobile assisted heating device, then be rapid raising coolant in starting process in winter
Water temperature is generally required makes its idle running a period of time after engine ignition, is driven again after water temperature rises to certain temperature, this
Huge injury will be caused to engine, the race of engine will result directly in the discharge of high fuel consumption and pernicious gas.
The utility model has carried out detailed explanation by preferred embodiment.However, by studying carefully above,
Variation and increase to each embodiment are also apparent to those of ordinary skill in the art.It is intended that institute
There are these to change and increase all to fall in the range protected in the utility model claims.
Claims (6)
1. a kind of commercial car liquid fuel assisted heating device, which is characterized in that followed including liquid fuel heating unit, cooling water
Loop device, fueller, control device and heating plant;
The fueller is connect by oil pipe with the liquid fuel heating unit;The cooling water circulating device is set to institute
The outside for stating liquid fuel heating unit is connect by water pipe with cooling water pipe of engine;
The cooling water circulating device is connect with the heating plant by pipeline;
The control device is connect by circuit with the liquid fuel heating unit and the fueller respectively.
2. commercial car liquid fuel assisted heating device according to claim 1, which is characterized in that the liquid fuel adds
Thermal includes combustion chamber, igniter, water inlet, water pump, fuel filter, water return outlet, heater controller, exhaust outlet, master
Motor cover, stent, oil pump, high-pressure oil pipe, atomizer, temperature detect switch (TDS), combustion-supporting fan, main motor, shaft coupling, nozzle holder, point
Thermoelectricity pole and heat exchanger;
The heat exchanger is set to the outside of the combustion chamber, the water inlet and the water return outlet with the heat exchanger
Connection, the water pump are connected with the water inlet;
The igniter is connect by conducting wire with the ignitor, and the upper end of the ignitor extend into the combustion chamber
It is interior;
The temperature detect switch (TDS) is connect with the igniter, and the temperature detect switch (TDS) is connect with the heater controller by conducting wire;
The main motor is connect with the oil pump by the shaft coupling, and the entrance of the oil pump passes through with the fuel filter
Pipeline connects, and the outlet of the oil pump is connect with the high-pressure oil pipe, and one end of the high-pressure oil pipe is connect with the atomizer,
The atomizer is set on the nozzle holder, and one end of the atomizer is stretched into the combustion chamber;
Main motor cover is provided on the outside of the main motor, the main motor cover is connect with the outer wall of the combustion chamber;It is described
Main motor is fixed on the inside of the main motor cover by the stent;
Main motor one end opposite with the oil pump is provided with combustion-supporting fan.
3. commercial car liquid fuel assisted heating device according to claim 2, which is characterized in that the liquid fuel adds
Thermal further includes sensor, and the sensor is connect with the heater controller by conducting wire.
4. commercial car liquid fuel assisted heating device according to claim 1, which is characterized in that the cooling water circulation
Device is connect by pipeline with cooling water circulation system of engine;In the cooling water circulating device and the engine cooling water
Check valve is provided between the circulatory system.
5. commercial car liquid fuel assisted heating device according to claim 2, which is characterized in that the fueller packet
Include the fuel filter, the oil pump, oil inlet pipe and oil return pipe;One end of the oil inlet pipe is connected with fuel tank, the other end with
The oil inlet connection of the fuel filter;
The oil outlet of the fuel filter is connected with the oil inlet of the oil pump;One end of the oil return pipe and the high pressure oil
Pipe connects, and the other end is connected with the fuel tank.
6. commercial car liquid fuel assisted heating device according to claim 1, which is characterized in that the control device packet
Include air-conditioner controller, heater controller, control switch, air blower relay, mode controller and timer;
The air-conditioner controller, the heater controller, it is described control switch and the air blower relay one end with
Positive pole, and the other end is grounded;
The air-conditioner controller is connect with the mode controller signal;
The air-conditioner controller, the air blower relay and the mode controller are connect with IGN power supplys;
The control switch is electrically connected with the heater controller;The timer respectively with the positive pole, it is described plus
Hot device controller and grounding connection.
Priority Applications (1)
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CN201721641725.4U CN207568764U (en) | 2017-11-30 | 2017-11-30 | A kind of commercial car liquid fuel assisted heating device |
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CN201721641725.4U CN207568764U (en) | 2017-11-30 | 2017-11-30 | A kind of commercial car liquid fuel assisted heating device |
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Publication Number | Publication Date |
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ID=62689380
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CN201721641725.4U Expired - Fee Related CN207568764U (en) | 2017-11-30 | 2017-11-30 | A kind of commercial car liquid fuel assisted heating device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113187640A (en) * | 2021-06-08 | 2021-07-30 | 东风汽车股份有限公司 | Parallel liquid heating device |
CN115076005A (en) * | 2022-06-09 | 2022-09-20 | 中昇建机(南京)重工有限公司 | Novel tower crane engine cold-start heating system and heating method thereof |
CN115539267A (en) * | 2022-09-22 | 2022-12-30 | 江铃汽车股份有限公司 | Automobile oil road wax deposition prevention and heating compromise system and automobile |
-
2017
- 2017-11-30 CN CN201721641725.4U patent/CN207568764U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113187640A (en) * | 2021-06-08 | 2021-07-30 | 东风汽车股份有限公司 | Parallel liquid heating device |
CN115076005A (en) * | 2022-06-09 | 2022-09-20 | 中昇建机(南京)重工有限公司 | Novel tower crane engine cold-start heating system and heating method thereof |
CN115539267A (en) * | 2022-09-22 | 2022-12-30 | 江铃汽车股份有限公司 | Automobile oil road wax deposition prevention and heating compromise system and automobile |
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Granted publication date: 20180703 Termination date: 20201130 |