CN207555212U - A kind of workshop air compressor machine de-watering apparatus - Google Patents
A kind of workshop air compressor machine de-watering apparatus Download PDFInfo
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- CN207555212U CN207555212U CN201721746731.6U CN201721746731U CN207555212U CN 207555212 U CN207555212 U CN 207555212U CN 201721746731 U CN201721746731 U CN 201721746731U CN 207555212 U CN207555212 U CN 207555212U
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- air accumulator
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Abstract
The utility model is related to a kind of workshop air compressor machine de-watering apparatus, including passing through the sequentially connected air compressor machine of gas transmission line, humid air air accumulator, freeze drier and dry air air accumulator, dew point detector is installed on dry air air accumulator, it is connected inside dew point detector and dry air air accumulator, connecting pipe between freeze drier and humid air air accumulator is equipped with drying tower, and air compressor machine, humid air air accumulator, freeze drier, dry air air accumulator, drying tower and dew point detector are electrically connected with the controller.The beneficial effects of the utility model are simple in structure, easy to operate, the moisture in the compressed air that can effectively go out, and reduce influence of the moisture to user terminal production equipment, extend the service life of production equipment, and production cost reduces;Simultaneously, it is ensured that production line consecutive production improves production efficiency, ensures product quality.
Description
Technical field
The utility model is related to workshop air compressor machine water removal device technical fields, and in particular to a kind of workshop pneumatics
Machine de-watering apparatus.
Background technology
Air compressor machine is the important equipment on many production lines, it provides compressed air for user terminal, in actual production, raw
The air compressor machine gas transmission line of producing line is generally more than 400 meters, and compressed air is typically to pass through the laggard access customer end of cooling driers, but
It is that the dried compressed air of cooling driers cannot remove the moisture content in compressed air completely, still can contains a large amount of moisture content, especially
It is after raining or snowing, and the water in pipeline can significantly increase.It, would not be defeated since production line has been typically designed cooling driers
Drainage point is set on gas pipeline, the moisture content in air pipeline can not thus be discharged, directly bring the compressed air with water into use
Family.Air has the following problems after the processing of above-mentioned de-watering apparatus during use:1st, due to aqueous to making in compressed air
It causes to damage with the equipment of compressed air, reduces the Adjustment precision of equipment, easy occurrence of equipment failure simultaneously causes to stop production;2nd, by
The burn into of pneumatic equipment is influenced in water, reduces the service life of pneumatic original paper, the replacement of pneumatic original paper becomes frequent, raw
Producing cost increases;3rd, equipment fault significantly increases, and the off-time extends, and production efficiency reduces, and product yield is impacted.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of workshop air compressor machine de-watering apparatus, it is intended to solve
Compressed air water removal is not thorough on production line, causes equipment damage serious, and production cost is high, and production efficiency is low, product quality
The problem of can not ensureing.
The technical solution that the utility model solves above-mentioned technical problem is as follows:
A kind of workshop air compressor machine de-watering apparatus, including being stored up by the sequentially connected air compressor machine of gas transmission line, humid air
Gas tank, freeze drier and dry air air accumulator are equipped with dew point detector, the dew point inspection on the dry air air accumulator
It surveys inside instrument and the dry air air accumulator and connects, the connection being equipped between the freeze drier and the humid air air accumulator
Drying tower on pipeline, it is the air compressor machine, the humid air air accumulator, the freeze drier, the dry air air accumulator, described
Drying tower and the dew point detector are electrically connected with the controller.
The beneficial effects of the utility model are:Air is compressed by air compressor machine, is sent into humid air air accumulator then
By freeze drier and drying tower, multilevel drying processing is carried out to compressed air, the moisture in air is removed and is stored in dry
In air storage tank, dry air air accumulator is connect with user terminal;Dew point detector is to moisture in air in dry air air accumulator
Dew point is detected, and judges whether dried air meets the requirements, and signal is passed to controller;The device is full-automatic
Production, production efficiency is high, and the labor intensity of employee is low, saves manpower, and production cost reduces;Meanwhile the quality of compressed air carries
It is high, it is ensured that product quality reduces influence of the moisture to production equipment, reduces production cost.
Based on the above technical solution, the utility model can also do following improvement.
Further, the drying tower is made of multiple tower bodies, and the top of the tower body is equipped with tower body gas outlet, the tower body
Gas outlet is connected by gas transmission line with the dry air air accumulator, and the lower end of the tower body is equipped with tower body air inlet, the tower
Body air inlet is connected by the gas transmission line with the freeze drier.
Advantageous effect using above-mentioned further scheme is by the way that multiple tower bodies is set to work at the same time, increase dry air
Volume improves production efficiency.
Further, heating unit is equipped in the tower body, the heating unit is electrically connected with the controller.
Advantageous effect using above-mentioned further scheme is to automatically turn on heating unit by controller, to the sky in tower body
Gas is heated, and removes the partial moisture in air.
Further, air inlet and gas outlet are equipped on the humid air air accumulator and the dry air air accumulator, it is described
Air inlet is less than the gas outlet.
Advantageous effect using above-mentioned further scheme is that air inlet is less than gas outlet, and the air being sent into from air inlet is continuous
Rise, discharged from gas outlet, avoid the secondary pollution of dry air.
Further, the lower end of the humid air air accumulator and the dry air air accumulator is equipped with discharge outlet, the draining
Mouth is connected by drainage pipeline with cesspool, and automatic drain valve is equipped at the discharge outlet.
Advantageous effect using above-mentioned further scheme is that the Auto-drainage of air accumulator is realized by automatic drain valve, is improved
The quality of compressed air reduces the labor intensity of operation employee, and time saving and energy saving, production efficiency can improve.
Further, the export pipeline between the freeze drier and the drying tower is set along gas direction of advance sequence
Upper two filters, two filters are electrically connected with the controller, and the lower end of the filter is equipped with the draining
Mouthful, the discharge outlet is connected by the drainage pipeline with the cesspool, and institute is equipped at the discharge outlet of the filter
State automatic drain valve.
Advantageous effect using above-mentioned further scheme is that multistage removal of impurities is carried out to air by two filters, effectively
The impurity in air is removed, improves the quality of compressed air;By setting automatic drain valve at the discharge outlet of filter, realize
The Auto-drainage of filter improves the quality of compressed air, reduces the labor intensity of operation employee, time saving and energy saving, production efficiency
It improves.
Further, the export pipeline between the drying tower and the dry air air accumulator is equipped with the filter, institute
It states filter to be electrically connected with the controller, the lower end of the filter is equipped with the discharge outlet, and the discharge outlet passes through described
Drainage pipeline is connected with the cesspool, and the automatic drain valve is equipped at the discharge outlet of the filter.
Advantageous effect using above-mentioned further scheme is the impurity removed again by filter in air, improves compression
The quality of air;By setting automatic drain valve at the discharge outlet of filter, realize the Auto-drainage of filter, improve compression
The quality of air reduces the labor intensity of operation employee, and time saving and energy saving, production efficiency improves.
Further, the automatic drain valve is float-ball type automatic drain valve.
Advantageous effect using above-mentioned further scheme be using float-ball type automatic drain valve can timing drainage, drainage efficiency
Height improves the quality of compressed air.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
In attached drawing, parts list represented by the reference numerals are as follows:
1st, air compressor machine, 2, humid air air accumulator, 3, freeze drier, 4, dry air air accumulator, 5, drying tower, 6, dew point inspection
Survey instrument, 7, tower body, 8, automatic drain valve, 9, filter.
Specific embodiment
The principle and feature of the utility model are described below in conjunction with attached drawing, example is served only for explaining this practicality
It is novel, it is not intended to limit the scope of the utility model.
As shown in Figure 1, the utility model provides a kind of workshop air compressor machine de-watering apparatus, including by gas transmission line according to
Air compressor machine 1, humid air air accumulator 2, freeze drier 3 and the dry air air accumulator 4 of secondary connection, freeze drier 3 and wet sky
Drying tower 5 on the connecting pipe being equipped between gas air accumulator 2, air compressor machine 1 by compressed air be sequentially sent to humid air air accumulator 2,
Freeze drier 3, dry air air accumulator 4 and drying tower 5, are handled by multilevel drying, remove compressed air in moisture and
Impurity so that the water content of compressed air reaches the requirement of production line;Dew point detector 6 on dry air air accumulator 4 is installed, is revealed
Point tester 6 is connected with 4 inside of dry air air accumulator, and dew point detector 6 detects the humidity of air in dry air air accumulator 4 in real time
And controller will be passed to induction signal, and when the humidity of air in dry air air accumulator 4 has reached the requirement of production line, control
Device opens the valve at 4 gas outlet of dry air air accumulator, is supplied to production line, air compressor machine 1, humid air air accumulator 2, freeze-drying
Machine 3, dry air air accumulator 4, drying tower 5 and dew point detector 6 are electrically connected with the controller;Whole process is full-automatic, section
Human-saving, production efficiency significantly improve;Meanwhile the device carries out compressed air multilevel drying and except impurity treatment, compression
The quality of air significantly improves, and reduces influence of the moisture in air to production equipment, and the service life of production equipment extends,
Production cost reduces, it is ensured that the quality of product, high financial profit.
In the utility model, drying tower 5 is made of multiple tower bodies 7, and the top of tower body 7 is equipped with tower body gas outlet, and tower body goes out
Gas port is connected by gas transmission line with dry air air accumulator, increases the volume of dry air, production efficiency is high, the lower end of tower body 7
Equipped with tower body air inlet, tower body air inlet is connected by gas transmission line with freeze drier 3;Heating unit is equipped in tower body 7, is added
Thermal is electrically connected with the controller, and the controllable refrigerating/heating apparatus of controller heats automatically to the air in tower body 7, the part in air
Moisture is detached with air, the moisture that the drier absorption air heating evaporation being set in tower body 7 goes out;Drier in tower body 7
It can set in many ways, such as the welded and installed slot on the inner wall of tower body 7, drier is placed in mounting groove.
In the utility model, air inlet and gas outlet, air inlet are equipped on humid air air accumulator 2 and dry air air accumulator 4
Mouth constantly rises less than gas outlet, compressed air after entering air accumulator from air inlet, is then discharged from gas outlet, after avoiding drying
Air secondary pollution, the gas outlet of dry air air accumulator 4 connect with user terminal, and air up to standard can be delivered to use after drying
Family end is for producing and using;The lower end of humid air air accumulator 2 and dry air air accumulator 4 is equipped with discharge outlet, and discharge outlet passes through draining
Pipeline is connected with cesspool, and automatic drain valve 8 is equipped at discharge outlet, and automatic drain valve 8 is preferably float-ball type automatic drain valve, is floated
A round floating ball can move up and down in the valve of ball-type automatic drain valve, and sealing is discharge outlet below, floating ball and pressure when not having water
It forces floating ball and seals discharge outlet, floating ball rises when there is water, and water discharge is avoided, it can be achieved that timing drainage, draining is quick and convenient
Dried air secondary pollution, it is ensured that the quality of compressed air.
In the utility model, the export pipeline between freeze drier 3 and drying tower 5 is set along gas direction of advance sequence
Two filters 9, two filters 9 to air carry out multistage filtering processing, remove air in impurity and partial moisture, two
Filter 9 is electrically connected with the controller, and the lower end of filter 9 is equipped with discharge outlet, and discharge outlet is connected by drainage pipeline with cesspool,
Automatic drain valve 8 is equipped at the discharge outlet of filter 9;Export pipeline between drying tower 5 and dry air air accumulator 4 was equipped with
Filter 9, filter 9 are electrically connected with the controller, and filter 9 herein filters compressed air again, improves the matter of compressed air
Amount, filter 9 are connected by drainage pipeline with cesspool, and automatic drain valve 8 is equipped at the discharge outlet of filter 9;Auto-drainage
Valve 8 is preferably float-ball type automatic drain valve, and a round floating ball can move up and down in the valve of float-ball type automatic drain valve, seal below
It is discharge outlet, floating ball and pressure push down floating ball and seals discharge outlet when not having water, and floating ball rises when there is water, and water discharge can be real
Existing timing drainage, draining is quick and convenient, dried air secondary is avoided to pollute, it is ensured that the quality of compressed air.9 work of filter
When making, water to be filtered is entered by entrance, flows through strainer, enters air compression pipeline by exporting, the granule foreign in air
Interior is trapped within, so continuous cycle, the particle being retained down is more and more, and the rate of filtration is slower and slower, and
The air of import still continuously enters, and filter opening can be less and less, and pressure differential is thus generated between import and export, works as pressure
When difference reaches setting value, electric signal is transmitted to controller by pressure transmitter, and controller starts drive motor and passes through transmission component
Shaft rotation is driven to move, while sewage draining exit is opened, and is discharged by sewage draining exit, after filter gauze cleaning, pressure differential to minimum value, filter
9 return to inceptive filtering shape, 9 normal operation of filter.
The operation principle of the utility model is as follows:
Manually to opening the device, while manually the relevant parameter of controller is configured, the pressure used such as production line
The dew point value of contracting air, heating temperature value of tower body inner heating device etc.;Controller opens the valve on gas transmission line, air compressor machine
1 is sent into compressed air in humid air air accumulator 2 and freeze drier 3, and freeze drier 3 carries out compressed air primary dry
Drying tower 5 is sent into after water removal;Filter 9 on gas transmission line between freeze drier 3 and drying tower 5 carries out compressed air
Double-filtration removes partial moisture and impurity in compressed air;The heating unit that controller is opened in drying tower 5 is empty to compression
Gas heats, the moisture that the drier absorption air heating evaporation in drying tower 5 goes out;Between drying tower 5 and dry air air accumulator 4
Filter 9 on gas transmission line is again filtered compressed air, removes partial moisture and impurity in compressed air;It is dry
The compressed-air-storing of completion is in dry air air accumulator 4, the interior compression moisture in air to dry air air accumulator 4 of dew point detector 6
Dew point examined and signal passed into controller, dry air air accumulator 4 constantly gives user terminal gas supply.In gas supply process
In, when dew point detector 6 detects that the dew point value of compressed air is more than setting value, dew point detector 6 will transmit induction signal
To controller, controller closes the valve that 4 gas outlet of dry air air accumulator goes out, and moisture is avoided to generate harmful effect to user terminal;
During compressed air drying, three 9 lower ends of filter on humid air air accumulator 2, freeze drier 3 and gas transmission line
Automatic drain valve at discharge outlet periodically can carry out draining automatically, avoid moisture secondary pollution compressed air, improve compressed air
Quality.
The utility model is simple in structure, easy to operate, high degree of automation, and production efficiency improves, and saves manpower, produces
It is at low cost;The device by carrying out multilevel drying and filtration treatment to compressed air, effectively remove moisture in compressed air and
Impurity improves the quality of compressed air, avoids influence of the moisture to user terminal production equipment performance in compressed air, subtracts
The repair of few production equipment, production efficiency improve, and reduce production cost, while also ensure the quality of product, economic benefit
It improves.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all in this practicality
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (8)
1. a kind of workshop air compressor machine de-watering apparatus, it is characterised in that:Including passing through the sequentially connected air compressor machine of gas transmission line
(1), humid air air accumulator (2), freeze drier (3) and dry air air accumulator (4) are pacified on the dry air air accumulator (4)
Equipped with dew point detector (6), connected inside the dew point detector (6) and the dry air air accumulator (4), the freeze-drying
Connecting pipe between machine (3) and the humid air air accumulator (2) is equipped with drying tower (5), the air compressor machine (1), described wet
Air storage tank (2), the freeze drier (3), the dry air air accumulator (4), the drying tower (5) and the dew point
Detector (6) is electrically connected with the controller.
2. a kind of workshop air compressor machine de-watering apparatus according to claim 1, it is characterised in that:The drying tower (5)
It is made of multiple tower bodies (7), the top of the tower body (7) is equipped with tower body gas outlet, and the tower body gas outlet passes through gas transmission line
It is connected with the dry air air accumulator (4), the lower end of the tower body (7) is equipped with tower body air inlet, and the tower body air inlet passes through
The gas transmission line is connected with the freeze drier (3).
3. a kind of workshop air compressor machine de-watering apparatus according to claim 2, it is characterised in that:In the tower body (7)
Equipped with heating unit, the heating unit is electrically connected with the controller.
4. a kind of workshop air compressor machine de-watering apparatus according to claim 1, it is characterised in that:The humid air gas storage
Air inlet and gas outlet are equipped on tank (2) and the dry air air accumulator (4), the air inlet is less than the gas outlet.
5. a kind of workshop air compressor machine de-watering apparatus according to claim 4, it is characterised in that:The humid air gas storage
The lower end of tank (2) and the dry air air accumulator (4) is equipped with discharge outlet, and the discharge outlet is connected by drainage pipeline and cesspool
It is logical, automatic drain valve (8) is equipped at the discharge outlet.
6. a kind of workshop air compressor machine de-watering apparatus according to claim 5, it is characterised in that:The freeze drier
(3) gas transmission line between the drying tower (5) sets two filters (9) along gas direction of advance sequence, described in two
Filter (9) is electrically connected with the controller, and the lower end of the filter (9) is equipped with the discharge outlet, and the discharge outlet is led to
It crosses the drainage pipeline to connect with the cesspool, the automatic drain valve is equipped at the discharge outlet of the filter (9)
(8)。
7. a kind of workshop air compressor machine de-watering apparatus according to claim 6, it is characterised in that:The drying tower (5)
Export pipeline between the dry air air accumulator (4) is equipped with the filter (9), the filter (9) and the control
Device processed electrical connection, the lower end of the filter (9) are equipped with the discharge outlet, the discharge outlet by the drainage pipeline with it is described
Cesspool connects, and the automatic drain valve (8) is equipped at the discharge outlet of the filter (9).
8. according to a kind of workshop air compressor machine de-watering apparatus of claim 5 to 7 any one of them, it is characterised in that:It is described
Automatic drain valve (8) is float-ball type automatic drain valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721746731.6U CN207555212U (en) | 2017-12-14 | 2017-12-14 | A kind of workshop air compressor machine de-watering apparatus |
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Application Number | Priority Date | Filing Date | Title |
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CN201721746731.6U CN207555212U (en) | 2017-12-14 | 2017-12-14 | A kind of workshop air compressor machine de-watering apparatus |
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ID=62663172
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CN201721746731.6U Expired - Fee Related CN207555212U (en) | 2017-12-14 | 2017-12-14 | A kind of workshop air compressor machine de-watering apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111043521A (en) * | 2019-12-11 | 2020-04-21 | 河南中烟工业有限责任公司 | Compressed air conveying system |
CN114088576A (en) * | 2021-10-29 | 2022-02-25 | 西安理工大学 | Multi-pipe type gas-liquid-solid three-phase flow experiment system |
-
2017
- 2017-12-14 CN CN201721746731.6U patent/CN207555212U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111043521A (en) * | 2019-12-11 | 2020-04-21 | 河南中烟工业有限责任公司 | Compressed air conveying system |
CN111043521B (en) * | 2019-12-11 | 2021-07-20 | 河南中烟工业有限责任公司 | Compressed air conveying system |
CN114088576A (en) * | 2021-10-29 | 2022-02-25 | 西安理工大学 | Multi-pipe type gas-liquid-solid three-phase flow experiment system |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180629 Termination date: 20191214 |
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CF01 | Termination of patent right due to non-payment of annual fee |