CN207525274U - A kind of destressing device - Google Patents
A kind of destressing device Download PDFInfo
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- CN207525274U CN207525274U CN201721604836.8U CN201721604836U CN207525274U CN 207525274 U CN207525274 U CN 207525274U CN 201721604836 U CN201721604836 U CN 201721604836U CN 207525274 U CN207525274 U CN 207525274U
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Abstract
The utility model discloses a kind of destressing device, which includes：For the destressing component of destressing, the control unit for the detection part for detecting part performance to be measured and for controlling destressing component and detection part.Destressing component includes：Support member, setting free-moving moving parts and set percussion component on the moving part on the supporting member and in face contact with part to be measured.In use state, testing result is sent to control unit by detection part in the form of data information, and control unit receives data information, and is compared with default capabilities value, control instruction information is sent according to comparison result and gives destressing component, controls the hammer action of destressing component.The device of the utility model to part to be measured can tap automatically goes de-stress, and part to be measured is detected and is removed with the stress for ensuring part to be measured.
Description
Technical field
The utility model is related to a kind of destressing devices, and in particular to a kind of destressing device.
Background technology
In mechanical processing process, the surface of workpiece can make workpiece be in a kind of unsure state there are residual stress,
Once the equilibrium condition of internal stress is broken, the distribution of internal stress will generate variation, cause deformation, so as to influence the essence of workpiece
Degree.
Amorphous alloy core is very sensitive to mechanical stress, and either Zhang Yinli or bending stress can all influence it
Magnetic property.Amorphous alloy core is easy to generate inherent strain during shear forming, and the presence of inherent strain directly affects
The performance of amorphous core.
Amorphous core can eliminate the inherent strain of iron core by processes such as heat treatments, i.e., workpiece is put into heat aging stove
It is heat-treated, slowly eliminates stress.
But this heat treatment there are it is certain the defects of, for example satellite manufactory is very strict to temperature control requirement
It Al alloy parts and can not all be handled in this way, and this method also band up to the huge workpiece of ten meters or bigger
A large amount of pollution and energy consumption are come.
At present, using making annealing treatment, then the method that amorphous core is used when eliminating inherent strain is to amorphous core
The tools such as rubber hammer are held through producers and beat iron core surrounding manually, and the residual stress inside back core of annealing is removed.But
It is that the method inefficiency of this removal residual stress, human cost is high, while after tapping iron core, iron core band is deposited in gap
Iron core clast can with tap floating in air, influence the health of operating personnel.
Utility model content
The purpose of this utility model is to provide a kind of destressing device, and which solves the prior arts to need artificial tap
The problem of going de-stress to part to be measured can tap and go de-stress, and part to be measured is detected to ensure to treat automatically
Survey the stress removal of part.
In order to achieve the above object, the utility model provides a kind of destressing device, which includes：For destressing
Destressing component, for the detection part that detects part performance to be measured and for controlling destressing component and detection part
Control unit.
The destressing component includes：Support member, be arranged in the support member and with it is described to be measured
Free-moving moving parts and the percussion component being arranged on the moving parts in the face of part contact.
In use state, testing result is sent to the control unit by the detection part in the form of data information
Part, the control unit receives data information, and is compared with default capabilities value, and control instruction is sent according to comparison result
Information gives the destressing component, controls the hammer action of the destressing component.
The moving parts includes：Be arranged in the support member and vertically moving connecting component and
It is arranged in the connecting component and horizontally movable vibration component.
Wherein, component is hit to be arranged on the vibration component.
Wherein, the support member and connecting component are used as power source by the first power part.
The moving parts includes：Be arranged in the support member and horizontally movable connecting component and
It is arranged in the connecting component and vertically moving vibration component.
Wherein, the percussion component is arranged on the vibration component.
Wherein, the support member and connecting component are used as power source by the first power part.
It is mutually perpendicular to two-by-two between the support member, connecting component and vibration component.
Wherein, it is equipped in the support member and connecting component：Sliding rail.
Wherein, first power part includes：Stepper motor.
The detection part includes：Extensible member and the connection for connecting the detection part and part to be measured
Component.
Wherein, one end of the extensible member is connect with the control unit by bus, the other end with it is described
Actuation components connect.
Wherein, the extensible member is used as power source by the second power part, in use state, the second power part
Part supplies power to the extensible member, and the extensible member is made freely to stretch.
The actuation components include：Sub- plug；The part to be measured is equipped with：The mother being adapted with the sub- plug
Plug.
The percussion component includes：The connector that is arranged on the vibration component and it is arranged on the company
Plexor member on fitting；The material of the plexor member is hard gum.
The device also includes：Supporting rack；The support member is arranged on the supporting rack.
Wherein, the supporting rack includes：Support platform and it is arranged on the bottom of the support platform and for branch
Support four support feets of the support platform.
Wherein, the destressing component is arranged in the support feet.
The device also includes：Transfer member across each support feet and the position for monitoring the part to be measured
The inductor put.
Wherein, the part to be measured is placed on the transfer member, in use state, the transfer member band
Move the part to be measured movement.
Wherein, the inductor is connect with the control unit, for the location information of the part to be measured to be sent out
It send to the control unit.
The part to be measured is amorphous alloy core.
The testing result includes：Unit no-load loss value, the unit exciting power value of part to be measured；The default property
Energy value includes：Preset unit no-load loss value, unit exciting power value.
In use state, the control unit compares the testing result and default capabilities value, when the inspection
When surveying result more than the default capabilities value, the control unit control destressing component carries out hammer action；
When the testing result is less than or equal to the default capabilities value, the control unit control destressing portion
Part stops hammer action.
The destressing device of the utility model solves the problems, such as that the prior art needs artificial tap to go de-stress, has
Advantages below：
The destressing device of the utility model, to destressing component controls, realizes that destressing component is vertical by control unit
And horizontal movement, part to be measured is tapped completely, while pass through the detection of component to be detected, it is ensured that the stress of part to be measured is gone
It removes；
The destressing device of the utility model can monitor the position of part to be measured by sensor, and location information is sent to
Control unit is realized and is accurately tapped；
The destressing device of the utility model obtains data and comparative analysis data by control unit, can be automatic
The movement of destressing component is controlled, until de-stress is gone to reach standard.
Description of the drawings
Fig. 1 is the structure diagram of the destressing device of the utility model.
Fig. 2 is the structure diagram of the destressing component of the utility model.
Fig. 3 is the structure diagram of the detection part of the utility model.
Fig. 4 is the detects schematic diagram of the part to be measured of the utility model.
Fig. 5 is the structure diagram of the destressing device of the utility model embodiment 1.
Fig. 6 is the structure diagram of the support member of the utility model embodiment 1.
Specific embodiment
The technical solution of the utility model is described further below in conjunction with drawings and examples.
A kind of destressing device, as shown in Figure 1, the structure diagram of the destressing device for the utility model, the device
Comprising：For the destressing component 10 of destressing, go to answer for the detection part 20 for detecting part performance to be measured and for controlling
The control unit of power component and detection part.
As shown in Fig. 2, the structure diagram of the destressing component for the utility model, destressing component 10 include：Support
Component 11 is arranged in support member 11 and free-moving moving parts and is arranged in the face contacted with part to be measured
Percussion component 13 on moving parts.
In use state, testing result is sent to control unit, control unit by detection part 20 in the form of data information
Part receives data information, and is compared with default capabilities value, and sending control instruction information according to comparison result gives destressing portion
Part 10, the hammer action of control destressing component 10.
As shown in Fig. 2, moving parts includes：It is arranged in support member 11 and vertically moving connecting component 121, with
And it is arranged in connecting component 121 and horizontally movable vibration component 122.
Component 13 is tapped to be arranged on vibration component 122.
Support member 11 and connecting component 121 are used as power source by the first power part.
Moving parts includes：It is arranged in support member 11 and horizontally movable connecting component 121 and the company of being arranged on
On relay part 121 and vertically moving vibration component 122.
Component 13 is tapped to be arranged on vibration component 122.
Support member 11 and connecting component 121 are used as power source by the first power part.
It is mutually perpendicular to two-by-two between support member 11, connecting component 121 and vibration component 122.
As shown in Fig. 2, it is equipped in support member 11 and connecting component 121：Sliding rail 2.
First power part includes：Stepper motor.
As shown in figure 3, the structure diagram of the detection part for the utility model, detection part 20 includes：Extensible member
21 and the actuation components 22 for communication with detection component 20 and part to be measured.
One end of extensible member 21 is connect with control unit by bus, and the other end is connect with actuation components 22.
Extensible member 21 is used as power source by the second power part, and in use state, the second power part provides dynamic
Power makes extensible member 21 freely stretch to extensible member 21.
As shown in figure 4, the detects schematic diagram of the part to be measured for the utility model, actuation components 22 include：Sub- plug；It is to be measured
Part is equipped with：The female 1 being adapted with sub- plug, in the state of detection, sub- plug is inserted into female 1, by part to be measured with
Detection part 20 is connected.
Component 13 is tapped to include：It the connector 131 that is arranged on vibration component 122 and is arranged on connector 131
Plexor member 132.The material of plexor member is hard gum.
The device also includes：Supporting rack 40；Support member 11 is arranged on supporting rack 40.
Supporting rack 40 includes：It support platform 41 and is arranged on the bottom of support platform 41 and is used to support the support and put down
Four support feets 42 of platform 41.
Destressing component 10 is arranged in support feet 42.
As shown in figure 4, the device also includes：It transfer member 50 across each support feet 42 and is treated for monitoring
Survey the inductor of the position of part.
Part to be measured is placed on transfer member 50, and in use state, transfer member 50 drives part to be measured to move.
Inductor is connect with control unit, for the location information of part to be measured to be sent to control unit.
Part to be measured is amorphous alloy core.
The testing result includes：Unit no-load loss value, the unit exciting power value of part to be measured；The default property
Energy value includes：Preset unit no-load loss value, unit exciting power value.
In use state, the control unit compares the testing result and default capabilities value, when the inspection
When surveying result more than the default capabilities value, the control unit control destressing component 10 tap dynamic
Make；When the testing result is less than or equal to the default capabilities value, going described in control unit control should
Power component 10 stops hammer action.
Embodiment 1
A kind of destressing device, as shown in figure 5, the structure diagram of the destressing device for the utility model embodiment 1,
The device includes：Supporting rack 40, destressing component, detection part 20 and control unit.
Destressing component includes：Support member 11, vibration component 122, taps component at connecting component 121.Support member
11st, it is mutually perpendicular to two-by-two between connecting component 121 and vibration component 122.Connecting component 121 is arranged in support member 11 and can
It is moved freely along support member 11, vibration component 122 is arranged in connecting component 121 and can be moved freely along connecting component 121.
Supporting rack 40 be comprising：Support platform 41 and four support feets 42 for being arranged on 41 bottom of support platform, support
Platform is 41 rectangle frames.Destressing component is arranged in four support feets 42, support member 11 is fixed on support feet 42
On, it prevents from moving due to during percussion because vibrations.
As shown in fig. 6, the structure diagram of the support member for the utility model embodiment 1, support member 11 is set vertically
It puts, stepper motor 3 is installed thereon, so that connecting component 121 can freely be moved up and down along support member 11.Two steppings
Runner 3B on motor 3 is connected by conveyer belt 3A.
Connecting component 121 is horizontally disposed, stepper motor is also equipped with, so that vibration component 122 can be along connecting component
121 freely move horizontally.
Sliding rail 2 is equipped in support member 11 and connecting component 121, to realize connecting component 121 and vibrations respectively
The movement of component 122.
One end of vibration component 122 is arranged in connecting component 121, and the other end, which is connected and fixed, taps component.
Component is tapped to include：Connector 131 and plexor member 132, plexor member 132 pass through connector 131 and vibration component 122
Connection.
Plexor member 132 is passes through striking head made of hard gum material.The contact surface of striking head and amorphous core is smooth.
Connector 131 is telescopic rod, can freely stretch along the direction of vibration component 122, striking head is driven by telescopic rod
Vibrations percussion is carried out to the side of amorphous core, so as to discharge the stress inside amorphous core.
Telescopic rod is pneumatic or hydrodynamic telescopic rod, by pneumatically or hydraulically controlling along the direction of vibration component 122
Free movement taps amorphous core side.
Detection part 20 includes：Extensible member 21（Such as telescopic rod）With actuation components 22, actuation components 22 include：Son is inserted
Head.One end of extensible member 21 is connect with control unit by bus, and the other end is connect with actuation components 22.The sub- plug can be with
The female 1 of amorphous alloy in the heart connects.
Extensible member is pneumatic or hydrodynamic extensible member.
Control unit is used to control the stepper motor in support member 11 and connecting component 121, is additionally operable to control connector
131 connection and detection freely stretched and control detection part 20.
Control unit is according to the amorphous alloy core to be detected of input（Part to be measured）Core dimensions data, adjust each step
The parameters such as the power of stepper motor carry out program setting, and preferably iron core is tapped with realizing.
Control unit is according to testing result（Practical iron core unit no-load loss value and unit exciting power value）With presetting
Performance number（Preset iron core unit no-load loss value and unit exciting power value）Between difference, position and percussion to percussion
Frequency is controlled.When testing result is less than or equal to default capabilities value, stop tapping；When testing result is more than default capabilities value
When, stepper motor drives striking head to move according to setting program, and carries out vibrations percussion to iron core, until testing result is less than etc.
In setting value, so as to obtain the amorphous core met the requirements.
Destressing component is equipped in four support feets 42 of the destressing device, can be shaken to four sides of iron core
It is dynamic to tap, lead to the control of control system, tap component under drive can moving freely with vertical-horizontal, comprehensively struck with realizing
It hits, and amorphous core performance can be tested by detection part, obtained meeting unit no-load loss and unit excitation work(
The amorphous core of rate performance requirement.
Embodiment 2
A kind of destressing device, it is identical with the component of embodiment 1, it further includes：It is fed through the biography in 42 gaps of support feet
Band is sent, the extending direction of conveyer belt is vertical with the percussion direction for tapping component.
Amorphous alloy core is placed on a moving belt, is moved forward, is being passed through with the rotation amorphous alloy core of conveyer belt
When crossing percussion component, tap component and tapped from the both sides of amorphous alloy core, to remove the internal stress of amorphous alloy core.
Embodiment 3
A kind of destressing device, it is identical with the component of embodiment 2, it further includes：For monitoring the biography of amorphous core position
Sensor.
When amorphous alloy core is sent to support feet 42 from conveyer belt, sensor is by the position of amorphous alloy core to believe
The form of breath is sent to control unit, and control unit can send command information to support member and connecting portion after receiving the information
Stepper motor in part is and non-so that it is moved freely, and connector is controlled freely to stretch, while controls the flexible of detection part
Female 1 on peritectic alloy iron core connects and detects the performance of iron core, completes the transmission of performance data.
In conclusion the destressing device of the utility model, which can tap removing and answer to part to be measured automatically
Power, and part to be measured is detected and is removed with the stress for ensuring part to be measured.
Although the content of the utility model is discussed in detail by above preferred embodiment, but it should be appreciated that on
The description stated is not considered as the limitation to the utility model.After those skilled in the art have read the above, for
A variety of modifications and substitutions of the utility model all will be apparent.Therefore, the scope of protection of the utility model should be by appended
Claim limit.
Claims (10)
1. a kind of destressing device, which is characterized in that the device includes：
For the destressing component of destressing（10）,
For detecting the detection part of part performance to be measured（20）And
For controlling the control unit of destressing component and detection part；
The destressing component（10）Comprising：
Support member（11）,
It is arranged on the support member（11）The upper and free-moving moving parts in the face contacted with the part to be measured,
And
The percussion component being arranged on the moving parts（13）；
In use state, the detection part（20）Testing result is sent to the control unit in the form of data information
Part, the control unit receives data information, and is compared with default capabilities value, and control instruction is sent according to comparison result
Information gives the destressing component（10）, control the destressing component（10）Hammer action.
2. destressing device according to claim 1, which is characterized in that the moving parts includes：
It is arranged on the support member（11）Upper and vertically moving connecting component（121）And
It is arranged on the connecting component（121）Upper and horizontally movable vibration component（122）；
The percussion component（13）It is arranged on the vibration component（122）On；
The support member（11）And connecting component（121）Power source is used as by the first power part.
3. destressing device according to claim 1, which is characterized in that the moving parts includes：
It is arranged on the support member（11）Upper and horizontally movable connecting component（121）And
It is arranged on the connecting component（121）Upper and vertically moving vibration component（122）；
The percussion component（13）It is arranged on the vibration component（122）On；
The support member（11）And connecting component（121）Power source is used as by the first power part.
4. the destressing device according to Claims 2 or 3, which is characterized in that the support member（11）, connecting component
（121）And vibration component（122）Between be mutually perpendicular to two-by-two；
The support member（11）And connecting component（121）Inside it is equipped with：Sliding rail（2）；
First power part includes：Stepper motor.
5. destressing device according to claim 4, which is characterized in that the detection part（20）Comprising：
Extensible member（21）And
For connecting the detection part（20）With the actuation components of part to be measured（22）；
The extensible member（21）One end connect with the control unit by bus, the other end and the connection portion
Part（22）Connection；
The extensible member（21）Power source is used as by the second power part, in use state, the second power part carries
The extensible member is given for power（21）, make the extensible member（21）Freely stretch.
6. destressing device according to claim 5, which is characterized in that the actuation components（22）Comprising：Sub- plug；
The part to be measured is equipped with：The female being adapted with the sub- plug（1）；
The percussion component（13）Comprising：
It is arranged on the vibration component（122）On connector（131）And
It is arranged on the connector（131）On plexor member（132）；
The material of the plexor member is hard gum.
7. destressing device according to claim 1, which is characterized in that the device also includes：Supporting rack（40）；Described
Support member（11）It is arranged on the supporting rack（40）On；
The supporting rack（40）Comprising：
Support platform（41）And
It is arranged on the support platform（41）Bottom and be used to support the support platform（41）Four support feets（42）；
The destressing component（10）It is arranged on the support feet（42）On.
8. destressing device according to claim 7, which is characterized in that the device also includes：
Across each support feet（42）Between transfer member（50）And
For monitoring the inductor of the position of the part to be measured；
The part to be measured is placed on the transfer member（50）On, in use state, the transfer member（50）Band
Move the part to be measured movement；
The inductor is connect with the control unit, described for the location information of the part to be measured to be sent to
Control unit.
9. the destressing device according to any one in claim 5-8, which is characterized in that the part to be measured is amorphous
Alloy core.
10. according to the destressing device described in claim 9, which is characterized in that the testing result includes：Part to be measured
Unit no-load loss value, unit exciting power value；The default capabilities value includes：Preset unit no-load loss value, unit
Exciting power value；
In use state, the control unit compares the testing result and default capabilities value, when the detection knot
When fruit is more than the default capabilities value, the control unit control destressing component（10）Carry out hammer action；
When the testing result is less than or equal to the default capabilities value, the control unit control destressing portion
Part（10）Stop hammer action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721604836.8U CN207525274U (en) | 2017-11-27 | 2017-11-27 | A kind of destressing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721604836.8U CN207525274U (en) | 2017-11-27 | 2017-11-27 | A kind of destressing device |
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| Publication Number | Publication Date |
|---|---|
| CN207525274U true CN207525274U (en) | 2018-06-22 |
Family
ID=62580319
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721604836.8U Active CN207525274U (en) | 2017-11-27 | 2017-11-27 | A kind of destressing device |
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| Country | Link |
|---|---|
| CN (1) | CN207525274U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107723428A (en) * | 2017-11-27 | 2018-02-23 | 上海日港置信非晶体金属有限公司 | A kind of destressing devices and methods therefor |
-
2017
- 2017-11-27 CN CN201721604836.8U patent/CN207525274U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107723428A (en) * | 2017-11-27 | 2018-02-23 | 上海日港置信非晶体金属有限公司 | A kind of destressing devices and methods therefor |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Building 1888 Tianchen Road, Qingpu District, Shanghai, 201712 Co-patentee after: Shanghai Zhixin Electric Amorphous Co., Ltd. Patentee after: Shanghai Confidence Rigang Electric Co., Ltd. Address before: Building 1888 Tianchen Road, Qingpu District, Shanghai, 201712 Co-patentee before: Shanghai Zhixin Electric Amorphous Co., Ltd. Patentee before: Shanghai Metglas Zhixin Amorphous Metals Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder |