CN207512553U - A kind of paver vehicle for the construction of modified resin multifunction road superthin layer - Google Patents
A kind of paver vehicle for the construction of modified resin multifunction road superthin layer Download PDFInfo
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- CN207512553U CN207512553U CN201721324500.6U CN201721324500U CN207512553U CN 207512553 U CN207512553 U CN 207512553U CN 201721324500 U CN201721324500 U CN 201721324500U CN 207512553 U CN207512553 U CN 207512553U
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Abstract
The utility model discloses a kind of paver vehicles for the construction of modified resin multifunction road superthin layer, equipped with car body, resin storage tank, curing agent storage tank, continuous synchronization mixing apparatus, glue lying device, building stones storehouse and crushed stone spreading system are installed；Resin storage tank is used to store epoxy resin, curing agent storage tank is used to store curing agent, the epoxy resin being stored in resin storage tank and the curing agent being stored in curing agent storage tank continuously can be mixed into the output of epoxide-resin glue ramming material by continuous synchronization mixing apparatus according to default mixing ratio, and the epoxide-resin glue ramming material of continuous synchronization mixing apparatus output can be paved by glue lying device on road surface, to form epoxide-resin glue ramming material coating；For storing rubble, the rubble being stored in building stones storehouse can be spread in uniform on epoxide-resin glue ramming material coating by crushed stone spreading system in building stones storehouse.The paver vehicle of the utility model can realize the automated construction of multifunction road superthin layer in the process of moving.
Description
Technical field
The utility model is related to a kind of paver vehicles for the construction of modified resin multifunction road superthin layer, belong to road work
Journey construction field.
Background technology
With the growth of the road occupation time limit, there is the phenomenon that antiskid performance degradation is serious in most road surfaces, are not achieved
There is very big security risk in safety requirements.Multifunction road superthin layer (MRS) is a kind of thin layer epoxy pavement material, more work(
Energy road surface superthin layer can effectively solve asking for pavement skid resistance scarce capacity under the premise of grade elevation or bridge floor dead load is not influenced
Topic.
Main cement concrete basal plane, the epoxide-resin glue ramming material by being laid with successively from bottom to up of multifunction road superthin layer
It is formed with rubble.Therefore, working procedure is the epoxy resin and curing agent mixture i.e. epoxy after specified proportioning is sufficiently stirred
Resin glue ramming material is uniformly laid on pavement concrete basal plane, interior in short-term later, and rubble is uniformly dispensed on thin layer glue face, Gu
After changing maintenance, can be open to traffic use.
At present, both at home and abroad in existing thin layer epoxy pave-load layer work progress, glue mixing process uses manual mode of operation more,
Mechanization Level is not high, and there are the defects of labor intensity is big, working efficiency is low, construction quality is unstable, it is difficult to reach quick, high
Effect, good construction requirement.
Utility model content
Technical problem to be solved in the utility model is：One kind is provided to apply for modified resin multifunction road superthin layer
The paver vehicle of work.
Above-mentioned technical problem is solved, technical solution is as follows used by the utility model：
A kind of paver vehicle for the construction of modified resin multifunction road superthin layer, equipped with car body, it is characterised in that：
The car body is equipped with resin storage tank, curing agent storage tank, continuous synchronization mixing apparatus, glue lying device, stone
Feed bin and crushed stone spreading system；The resin storage tank is used to store epoxy resin and equipped with the epoxy resin to being stored in it
The resin heat-insulating coil pipe kept the temperature, the curing agent storage tank are used to store curing agent and equipped with the curing to being stored in it
The curing agent heat-insulating coil pipe that agent is kept the temperature, the continuous synchronization mixing apparatus will continuously can be stored according to default mixing ratio
Epoxy resin in the resin storage tank is mixed into epoxy resin with the curing agent being stored in the curing agent storage tank
Cementitious matter exports, and the epoxide-resin glue ramming material of continuous synchronization mixing apparatus output can pass through the glue lying device
It paves on road surface, to form epoxide-resin glue ramming material coating；The building stones storehouse is used to store rubble, the crushed stone spreading system
The rubble being stored in the building stones storehouse can be spread in uniform on the epoxide-resin glue ramming material coating, it is multi-functional to be formed
Road surface superthin layer.
Preferred embodiment as the utility model：The continuous synchronization mixing apparatus is equipped with resin pumping glue and pumps, is solid
Agent takes out glue pump, resin triple valve, curing agent triple valve, static mixer and takes out glue pump driving mechanism；The resin takes out glue pump
Inlet communication described in the discharge port of resin storage tank, outlet the glue pump discharge pipeline connection resin triple valve is taken out by resin
Import, the first outlet of the resin triple valve connects the refluxing opening of the resin storage tank, the by resin return line
Two outlets connect the entrance of the static mixer by resin triple valve export pipeline；The import that the curing agent takes out glue pump connects
Lead to the discharge port of the curing agent storage tank, the glue pump discharge pipeline connection curing agent triple valve is smoked in outlet by curing agent
Import, the first outlet of the curing agent triple valve connect the reflux of the curing agent storage tank by curing agent return line
Mouth, second outlet pass through the entrance that curing agent triple valve export pipeline connects the static mixer；The pumping glue pump driving machine
Structure can drive the resin to take out glue pump and extract the epoxy resin being stored in the resin storage tank simultaneously with resin metered flow
It pumps out and the curing agent can be driven to take out glue pump and be stored in the curing agent storage tank with the extraction of curing agent metered flow
Curing agent and pump out, and the ratio between the resin metered flow and curing agent metered flow be equal to the epoxy resin and curing agent
Mixing ratio.
Preferred embodiment as the utility model：The pumping glue pump driving mechanism is passed by motor, plastic gear chain
Motivation structure and curing agent chain transmission mechanism composition, the motor takes out glue pump with the resin and curing agent pumping glue pump is opposite
Fixed, the driving gear of the plastic gear chain drive and curing agent chain transmission mechanism is installed in the horse
On the output shaft reached, the driven gear of the plastic gear chain drive is mounted on the drive shaft that the resin takes out glue pump
On, the driven gear of the curing agent chain transmission mechanism is mounted on the curing agent and takes out in the drive shaft of glue pump.
For reinforced epoxy and the mixed effect of curing agent, the preferred embodiment as the utility model：Institute
The junction of the entrance and the resin triple valve export pipeline and curing agent triple valve export pipeline of static mixer is stated, it is described
The flow direction of resin and the flowing side of curing agent in the curing agent triple valve export pipeline in resin triple valve export pipeline
To positioned at same straight line, simultaneously direction is opposite.
In order to ensure static mixer can be sufficiently mixed resin and curing agent, and convenient for observation static mixer
Interior colloid residual and cleannes situation, the preferred embodiment as the utility model：The static mixer is by least two
The end to end static mixing device assemblies of Duan Yici assembly, wherein, the head end of static mixing device assembly is described in first segment
The entrance of the static mixer, static mixing device assembly is made of clear PVC material described in final stage, in addition to final stage
Other static mixing device assemblies be made of transparent 304 stainless steel material.
For the ease of being cleaned to static mixer, the preferred embodiment as the utility model：The automobile
Car body is also equipped with being capable of providing the air supply system of high-pressure air source, and the continuous synchronization mixing apparatus is additionally provided with inlet suction port；
The air inlet of the inlet suction port connects the air supply system, and the gas outlet of the inlet suction port connects the static mixer
Entrance.
The mixing ratio and temperature of epoxy resin and curing agent are detected for the ease of manual sampling, as the excellent of the utility model
Select embodiment：The continuous synchronization mixing apparatus is additionally provided with resin sample cock and curing agent sample cock；The resin
Resin return line described in the inlet communication of sample cock, curing agent described in the inlet communication of the curing agent sample cock flow back
Pipeline.
For the ease of continuous synchronization mixing apparatus installing and using on the construction carrier such as truck, as the utility model
Preferred embodiment：Resin triple valve, curing agent triple valve, resin sample cock and the curing agent sample cock is gas
Movable valve, the motor are hydraulic motor.
For the ease of control continuous synchronization mixing apparatus work, the preferred embodiment as the utility model：Described
Paver vehicle is additionally provided with control system；The control system can control the opening or closing of the resin triple valve, the curing
The the opening or closing of agent triple valve, the opening or closing of the resin sample cock, the opening of the curing agent sample cock or
Close, the opening or closing of the resin feeding triple valve, the opening or closing of curing agent charging triple valve, the resin
The heating temperature of heat-insulating coil pipe, the heating temperature of the curing agent heat-insulating coil pipe, the hydraulic motor start or stop.
Preferred embodiment as the utility model：The continuous synchronization mixing apparatus is additionally provided with described for monitoring
The motor rotational speed sensor of the output rotating speed of motor takes out glue for monitoring the resin for the drive shaft speed that the resin takes out glue pump
Revolution speed sensor takes out glue revolution speed sensor for monitoring the curing agent for the drive shaft speed that the curing agent takes out glue pump, uses
Pressure transmitter in the pressure at inlet for monitoring the static mixer, the inlet temperature for monitoring the static mixer
The temperature sensor of degree, for monitor the resin take out glue pump rate of discharge resin stream gauge, for monitoring the curing
The curing agent flowmeter of the rate of discharge of glue pump is taken out in agent, and the motor rotational speed sensor, resin take out glue revolution speed sensor, curing
Agent take out glue revolution speed sensor, pressure transmitter, temperature sensor, resin stream gauge and curing agent flowmeter respectively with the control
System processed is electrically connected.
Preferred embodiment as the utility model：The glue lying device is mounted on the vehicle of the car body
Tail position, the glue lying device are made of glue efferent duct, glue deflector, levelling gear and elevating mechanism；It is described
Glue deflector is made of at least level-one bending part between upper head plate, bottom plate and the connection upper head plate and bottom plate,
And the bottom plate favours the road surface arrangement, the bending place of the bending part is parallel with the lower edge of the bottom plate；
The glue efferent duct is equipped with import and multiple outlets, and the import of the glue efferent duct connects the continuous synchronization by hose
Mixing apparatus is used to export the output terminal of the epoxide-resin glue ramming material, each outlet of the glue efferent duct is towards institute
The upper head plate arrangement of glue deflector is stated, and each outlet of glue efferent duct is equal along the lower edge extending direction of the bottom plate
Even arranged for interval so that：The epoxy that each outlet of the glue efferent duct can export the continuous synchronization mixing apparatus
Resin glue ramming material is sprayed onto on the upper head plate of the glue deflector, and the epoxide-resin glue ramming material passes through the bendings at different levels
It is flowed on the road surface via the bottom plate of the glue deflector again after the buffering in portion；The levelling gear can be according to described
The cross fall on road surface adjusts the glue deflector so that the lower edge of the bottom plate keeps horizontally disposed；The lifting
Mechanism can drive the glue deflector to rise or fall, to adjust between the lower edge of the bottom plate and the road surface
Away from.
Preferred embodiment as the utility model：The transmission system of the car body is equipped with engine, hydraulic pressure horse
It reaches and transfer case, the transfer case sets that there are two power input shaft and a power output shaft, two power of the transfer case
Input shaft connects the engine and hydraulic motor respectively so that：In normally travel, the car body can be by the hair
Motivation provides driving dynamics, and when carrying out the multifunction road superthin layer construction, the car body can be by the hydraulic pressure
Motor provides driving dynamics.
Preferred embodiment as the utility model：The car body is also equipped with high-pressure dust-cleaning system, described
High-pressure dust-cleaning system is made of motor, centrifugal high pressure fan and high pressure guide duct, wherein, the high pressure guide duct set there are one into
Air port and two air outlets, the high pressure guide duct are mounted on the headstock position of the car body, and the high pressure guide duct
Two air outlets are arranged towards the road surface and are located at the left and right sides of the car body respectively, the motor can drive
The centrifugal high pressure fan is moved, the air outlet of the centrifugal high pressure fan connects the air inlet of the high pressure guide duct.
Compared with prior art, the utility model has the advantages that：
First, the utility model continuously will can be stored in tree by continuous synchronization mixing apparatus according to default mixing ratio
Epoxy resin in fat storage tank is mixed into the output of epoxide-resin glue ramming material with the curing agent being stored in curing agent storage tank, and
The epoxide-resin glue ramming material of output is enable to pave on road surface by glue lying device, to form the painting of epoxide-resin glue ramming material
Layer, also, the rubble being stored in building stones storehouse can be spread in uniform in by asphalt mixtures modified by epoxy resin by crushed stone spreading system in a short time
On fat cementitious matter coating, to form multifunction road superthin layer, therefore, the paver vehicle of the utility model can be in the process of moving
It realizes the automated construction of multifunction road superthin layer, compared with existing manual mode of operation, significantly reduces labor intensity, carries
High construction efficiency, the thin layer epoxy that can be widely used in the various road surfaces such as highway, town road or bridge floor are mated formation work
Journey.
Second, by controlling resin triple valve and curing agent triple valve, the continuous synchronization mixing of the utility model
Equipment can be operated in interior recurrent state and glue admixture：
Under interior recurrent state, the import of resin triple valve is connected with first outlet, the import of curing agent triple valve and the
One outlet is connected so that：Epoxy resin is extracted to resin to take out after glue pumps and be taken out successively via resin again by the bottom of resin storage tank
Glue pump discharge pipeline, resin triple valve, resin return line are back to the top of resin storage tank, form the interior of epoxy resin and follow
Ring；And curing agent is extracted to curing agent to take out and takes out glue pump discharge via curing agent successively again after glue pumps by the bottom of curing agent storage tank
Pipeline, curing agent triple valve, curing agent return line are back to the top of curing agent storage tank, form the interior cycle of curing agent.
Under glue admixture, the import of resin triple valve is connected with second outlet, the import of curing agent triple valve with
Second outlet is connected so that：Epoxy resin is extracted to resin to take out by the bottom of resin storage tank takes out glue via resin again after glue pumps
Pump discharge pipeline, resin triple valve flow into resin triple valve export pipeline, curing agent by the bottom of curing agent storage tank extract to
Curing agent takes out glue pump discharge pipeline via curing agent again after taking out glue pump, curing agent triple valve flows into curing agent threeway valve outlet tube
Road, then, the epoxy resin for flowing into resin triple valve export pipeline exist with flowing into the curing agent of curing agent triple valve export pipeline
The entrance confluence of static mixer, exports after being finally sufficiently mixed under the action of static mixer；Moreover, because resin is taken out
Glue pumps out the resin metered flow of epoxy resin and curing agent takes out glue and pumps out the ratio between curing agent metered flow of curing agent etc.
In epoxide-resin glue ramming material epoxy resin and the mixing ratio of curing agent, therefore, static mixer energy under glue admixture
Enough continuous output accurate epoxide-resin glue ramming materials of mixing ratio.
So as to when not needing to using epoxide-resin glue ramming material, make at the continuous synchronization mixing apparatus of the utility model
In interior recurrent state, to stop exporting epoxy gluing material, and glue admixture can be switched at any time to export mixing ratio
Accurate epoxide-resin glue ramming material, since epoxy resin and curing agent are still equal in glue admixture in interior recurrent state
Resin metered flow and curing agent metered flow are kept at, therefore epoxy resin and curing agent can be avoided by stationary state
There is a situation where instability of flow when having just enter into glue admixture and cause mixing ratio unstable, it is ensured that epoxy resin and solid
Agent can keep stable mixing ratio under entire glue admixture.
Also, before being mixed in static mixer, epoxy resin and curing agent by resin storage tank and are consolidated respectively
Heat-insulating coil pipe in agent storage tank is kept the temperature, to ensure that the temperature of epoxy resin and curing agent is stablized relatively, it is ensured that they
Viscosity and density be to stablize, is controllable so that the mixing ratio of epoxy resin and curing agent is accurate, stablizes.
To sum up, the utility model can realize epoxy resin and curing agent with accurate, steady by continuous synchronization mixing apparatus
Fixed mixing ratio is continuously mixed, and can be switched in epoxide-resin glue ramming material by stopping output (recurrent state in i.e.)
Starting ensures that the mixing ratio of epoxy resin and curing agent keeps accurate, stablizes during output (i.e. glue admixture), avoid people
Work operation there is a possibility that error, and therefore, the utility model realizes the automation of epoxy resin and curing agent mixed processes,
It disclosure satisfy that the demand that the construction of thin layer epoxy pave-load layer is worked continuously, it is easy to operate, it significantly reduces labor intensity, improve
Construction efficiency, the thin layer epoxy that can be widely used in the various road surfaces such as highway, town road or bridge floor are mated formation engineering.
Third, the continuous synchronization mixing apparatus of the utility model pass through selected plastic gear chain drive and curing agent
The driving gear number of teeth, the driven gear number of teeth of chain transmission mechanism, you can so that resin metered flow and curing agent are specified
The ratio between flow is equal to the mixing ratio of epoxy resin and curing agent, therefore, the utility model by it is simple in structure, functional reliability is high
Pumping glue pump driving mechanism, it can be ensured that the mixing ratio of resin and curing agent is accurate, avoids that manual operation is existing to slip up, because
This improves construction quality, extends the service life of pave-load layer.
4th, the utility model is by setting air supply system and setting to connect high pressure gas in continuous synchronization mixing apparatus
The inlet suction port in source, using the inlet suction port input high pressure gas can in time, easily to static mixer and connecting line
It is cleaned, ensures that epoxy resin is readily cleaned in the state of not being fully cured, greatly reduce epoxy resin cure
The risk of blocking pipeline afterwards improves equipment performance stability and extends the service life of equipment.
5th, the glue lying device of the utility model is by glue efferent duct, glue deflector, levelling gear and elevator
Structure forms, and by levelling gear and elevating mechanism, the Level tune to glue deflector and terrain clearance are adjusted respectively so that logical
Cross epoxide-resin glue ramming material that glue efferent duct sprays by the trickling on glue deflector C2 can uniformly pave to
On road surface, therefore, the utility model can uniformly be paved epoxide-resin glue ramming material onto road surface by glue lying device.
6th, the transmission system of the car body of the utility model is equipped with engine, hydraulic motor and transfer case, normal
When driving, car body can provide driving dynamics by engine, when carrying out the construction of multifunction road superthin layer, car body
Driving dynamics can be provided by hydraulic motor, stepless time adjustment can be carried out to the travel speed of car body A using hydraulic motor,
And make car body A constant-speed travelings (speed is generally in 0-1.5 ㎞/h), it is spread with the travel speed for ensuring car body A with rubble
Distribution system E spreading rubble speed can be matched precisely, and the epoxide-resin glue ramming material that ensures to pave is with the uniformity for dispensing rubble and surely
It is qualitative, to improve the construction quality of multifunction road superthin layer.
Description of the drawings
The utility model is described in further detail in the following with reference to the drawings and specific embodiments：
Fig. 1 is the structure diagram of the paver vehicle of the utility model；
Fig. 2 is the dimensional structure diagram of the continuous synchronization mixing apparatus of the utility model；
Fig. 3 is the main structure diagram of the continuous synchronization mixing apparatus of the utility model；
Fig. 4 is the right side structural representation of the continuous synchronization mixing apparatus of the utility model；
Fig. 5 is the overlooking the structure diagram of the continuous synchronization mixing apparatus of the utility model；
Fig. 6 is the structure diagram of static mixer in the utility model；
Fig. 7 is the structure diagram of glue lying device in the utility model；
Fig. 8 is the A-A sectional views of Fig. 7.
Specific embodiment
As shown in Figure 1, the utility model discloses a kind of booth for the construction of modified resin multifunction road superthin layer
Vehicle is spread, equipped with car body A, inventive concept is：Car body A is equipped with resin storage tank B1, curing agent storage tank B2, connects
Continuous synchronized mixes equipment B, glue lying device C, building stones storehouse D and crushed stone spreading system E；Resin storage tank B1 is used to store epoxy
Resin is simultaneously equipped with the resin heat-insulating coil pipe kept the temperature to the epoxy resin being stored in it, and curing agent storage tank B2 is used to store
Curing agent is simultaneously equipped with the curing agent heat-insulating coil pipe kept the temperature to the curing agent being stored in it, continuous synchronization mixing apparatus B energy
It is enough continuously by the epoxy resin being stored in resin storage tank B1 and to be stored in curing agent storage tank B2 according to default mixing ratio
Interior curing agent is mixed into the output of epoxide-resin glue ramming material, and the epoxide-resin glue ramming material energy of continuous synchronization mixing apparatus B outputs
It is enough paved on road surface by glue lying device C, to form epoxide-resin glue ramming material coating；Building stones storehouse D is used to store rubble,
The rubble being stored in the D of building stones storehouse can be spread in uniform on epoxide-resin glue ramming material coating by crushed stone spreading system E, to be formed
Multifunction road superthin layer, that is, MRS.So as to which the paver vehicle of the utility model can realize that multifunction road surpasses in the process of moving
The automated construction of thin layer compared with existing manual mode of operation, significantly reduces labor intensity, improves construction efficiency, can
Mated formation engineering with the thin layer epoxy for being widely used in the various road surfaces such as highway, town road or bridge floor.In addition, this practicality is new
The paver vehicle of type also can uniformly spread using only continuous synchronization mixing apparatus B and glue lying device C and spill epoxide-resin glue ramming material,
Alternatively, dispense building stones using only crushed stone spreading system E.
On the basis of foregoing invention design, the utility model uses following preferred structure：
As shown in Figures 2 to 6, as the preferred embodiment of the utility model：Continuous synchronization mixing apparatus B is equipped with resin
Take out glue pump B3, curing agent takes out glue and pumps B4, resin triple valve B5, curing agent triple valve B6, static mixer B7 and take out glue pump driving
Mechanism；Resin takes out the discharge port of the inlet communication resin storage tank B1 of glue pump B3, glue pump discharge pipeline B8 is taken out in outlet by resin
The import of resin triple valve B5 is connected, the first outlet of resin triple valve B5 passes through resin return line B9 connection resin storage tanks
The entrance that the refluxing opening of B1, second outlet pass through resin triple valve export pipeline B10 connection static mixers B7；Curing agent takes out glue
Pump the discharge port of the inlet communication curing agent storage tank B2 of B4, outlet is taken out glue pump discharge pipeline B11 connections by curing agent and cured
The import of agent triple valve B6, the first outlet of curing agent triple valve B6 pass through curing agent return line B12 connection curing agent storings
The entrance that the refluxing opening of tank B2, second outlet pass through curing agent triple valve export pipeline B13 connection static mixers B7；Take out glue pump
Driving mechanism can drive resin to take out the epoxy resin that glue pump B3 is stored in the extraction of resin metered flow in resin storage tank B1
And pump out and can drive curing agent smoke glue pump B4 with curing agent metered flow extraction be stored in curing agent storage tank B2
Curing agent simultaneously pumps out, and the ratio between resin metered flow and curing agent metered flow are equal to the mixing ratio of epoxy resin and curing agent.
Wherein, it is contemplated that the chemical characteristic of epoxy resin and curing agent, resin storage tank B1, curing agent storage tank B2, resin take out glue pump
The inside that B3 and curing agent take out glue pump B4 should use corrosion-resistant material, and each seal washer preferably uses polytetrafluoroethylene material.
The operation principle of above-mentioned continuous synchronization mixing apparatus B is as follows：
By controlling resin triple valve B5 and curing agent triple valve B6, the continuous synchronization mixing of the utility model is set
Standby B can be operated in interior recurrent state and glue admixture：
Under interior recurrent state, import and the first outlet of resin triple valve B5 are connected, the import of curing agent triple valve B6
It is connected with first outlet so that：Epoxy resin is extracted to resin to take out after glue pumps B3 and be passed through successively again by the bottom of resin storage tank B1
The top of resin storage tank B1, shape are back to by resin pumping glue pump discharge pipeline B8, resin triple valve B5, resin return line B9
Into the interior cycle of epoxy resin；And curing agent is extracted after taking out glue pump B4 to curing agent again successively by the bottom of curing agent storage tank B2
Glue pump discharge pipeline B11, curing agent triple valve B6, curing agent return line B12, which are taken out, via curing agent is back to curing agent storing
The interior cycle of curing agent is formed on the top of tank B2.
Under glue admixture, the import of resin triple valve B5 is connected with second outlet, curing agent triple valve B6 into
Mouth is connected with second outlet so that：Epoxy resin by the bottom of resin storage tank B1 extract to resin take out glue pump B3 after again via
Resin takes out glue pump discharge pipeline B8, resin triple valve B5 and flows into resin triple valve export pipeline B10, and curing agent is by curing agent storing
The bottom of tank B2 is extracted to curing agent to take out after glue pumps B4 takes out glue pump discharge pipeline B11, curing agent triple valve B6 via curing agent again
Curing agent triple valve export pipeline B13 is flowed into, then, the epoxy resin for flowing into resin triple valve export pipeline B10 is solid with flowing into
Entrance of the curing agent of agent triple valve export pipeline B13 in static mixer B7 is converged, finally static mixer B7's
It is exported after being sufficiently mixed under effect；Moreover, because resin takes out the resin metered flow and curing agent that glue pump B3 pumps out epoxy resin
It takes out glue pump B4 and pumps out the ratio between curing agent metered flow of curing agent equal to epoxide-resin glue ramming material epoxy resin and curing agent
Mixing ratio, therefore, static mixer B7 can continuously export the accurate epoxide-resin glue of mixing ratio under glue admixture
Ramming material.
So as to when not needing to using epoxide-resin glue ramming material, make at the continuous synchronization mixing apparatus B of the utility model
In interior recurrent state, to stop exporting epoxy gluing material, and glue admixture can be switched at any time to export mixing ratio
Accurate epoxide-resin glue ramming material, since epoxy resin and curing agent are still equal in glue admixture in interior recurrent state
Resin metered flow and curing agent metered flow are kept at, therefore epoxy resin and curing agent can be avoided by stationary state
There is a situation where instability of flow when having just enter into glue admixture and cause mixing ratio unstable, it is ensured that epoxy resin and solid
Agent can keep stable mixing ratio under entire glue admixture.
Also, before being mixed in static mixer B7, epoxy resin and curing agent pass through resin storage tank B1 respectively
It is kept the temperature with the heat-insulating coil pipe in curing agent storage tank B2, to ensure that the temperature of epoxy resin and curing agent is stablized relatively, really
Viscosity and the density for protecting them are to stablize, is controllable so that the mixing ratio of epoxy resin and curing agent is accurate, stablizes.
To sum up, it is continuous can to realize that epoxy resin and curing agent are carried out with mixing ratio that is accurate, stablizing for the utility model
Mixing, and startup output (i.e. glue mixing can be switched to by stopping output (recurrent state in i.e.) in epoxide-resin glue ramming material
State) when ensure that the mixing ratio of epoxy resin and curing agent keeps accurate, stablizes, therefore, the utility model realizes asphalt mixtures modified by epoxy resin
The automation of fat and curing agent mixed processes disclosure satisfy that the demand that the construction of thin layer epoxy pave-load layer is worked continuously, operation letter
It is single, it significantly reduces labor intensity, improve construction efficiency, the various roads such as highway, town road can be widely used in
The thin layer epoxy of face or bridge floor is mated formation engineering.
As shown in Figures 2 to 6, as the preferred embodiment of the utility model：Take out glue pump driving mechanism by motor B14,
Plastic gear chain drive B15 and curing agent chain transmission mechanism B16 compositions, motor B14 take out glue pump B3 with resin
Glue pump B4 is taken out with curing agent to be relatively fixed, plastic gear chain drive B15 and curing agent chain transmission mechanism B16's
Driving gear is installed on the output shaft of motor B14, and the driven gear of plastic gear chain drive B15 is mounted on resin
In the drive shaft for taking out glue pump B3, the driven gear of curing agent chain transmission mechanism B16 is mounted on curing agent and smokes glue pump B4's
In drive shaft.So as to by the master for selecting plastic gear chain drive B15 and curing agent chain transmission mechanism B16
Moving teeth tooth number, the driven gear number of teeth, you can so that the ratio between resin metered flow and curing agent metered flow are equal to epoxy resin
With the mixing ratio of curing agent, therefore, the utility model pumps driving mechanism, energy by the high pumping glue of simple in structure, functional reliability
Enough ensure that the mixing ratio of resin and curing agent is accurate, avoid the existing error of manual operation, therefore improve construction quality, prolong
The service life of pave-load layer is grown.
As shown in fig. 6, for reinforced epoxy and the mixed effect of curing agent, the preferred implementation as the utility model
Mode：In the company of the entrance and resin triple valve export pipeline B10 and curing agent triple valve export pipeline B13 of static mixer B7
Meet place, the flow direction of resin and curing agent in curing agent triple valve export pipeline B13 in resin triple valve export pipeline B10
Flow direction is located at same straight line and direction is opposite.So as to so that resin is with curing agent in the entrance for entering static mixer B7
It is preceding that impact is formed with opposite flow direction, to enhance the mixability of oxygen resin and curing agent.
Referring to Fig. 5, in order to ensure static mixer B7 can be sufficiently mixed resin and curing agent, and convenient for observation
Colloid residual and cleannes situation in static mixer B7, the preferred embodiment as the utility model：Static mixer
B7 by least two sections successively end to end static mixing device assembly B71 assembly, wherein, first segment static mixing device assembly
The head end of B71 is the entrance of static mixer B7, and final stage static mixing device assembly B71 is made of clear PVC material, except most
Other static mixing device assembly B71 outside latter section are made of transparent 304 stainless steel material.Wherein, static mixing device assembly B71
Using existing static mixer, also, should adaptable mixer diameter and flow be selected according to mixer design manual
Match, so that：During mixing, glue generates full enough turbulent flows in pipeline.
As shown in Figures 2 to 6, for the ease of being cleaned to static mixer B7, the preferred reality as the utility model
Apply mode：Car body A is also equipped with being capable of providing the air supply system of high-pressure air source, continuous synchronization mixing apparatus B be additionally provided with into
Gas connector B17；The air inlet connection air supply system of inlet suction port B17, the gas outlet connection static mixer B7 of inlet suction port B17
Entrance.So as to, it is contemplated that (epoxy resin with curing agent is mixed and is chemically reacted the irreversibility after epoxy resin cure
Afterwards, blend glue stuff can cure in a short time), it, can be by the way that air supply system be controlled to be connect for inlet suction port B17 before construction finishes
Logical high-pressure air source, cleans the inside of static mixer B7 cleaning agent and pressure-air with high pressure gas, when by quiet
The static mixing device assembly B71 that the final stage of state mixer B7 is transparent observes that the internal washing of static mixer B7 is clean
Afterwards, then with high pressure gas air-blowing cleaning is carried out to pipeline, removes residual cleaner and sizing material, static mixing is timely cleaned with this
Device B7 and pipeline prevent sizing material curing obstruction, deposit in pipeline.
As shown in Figures 2 to 6, the mixing ratio and temperature of epoxy resin and curing agent are detected for the ease of manual sampling, is made
Preferred embodiment for the utility model：Continuous synchronization mixing apparatus B is additionally provided with resin sample cock B18 and curing agent sampling
Valve B19；The inlet communication resin return line B9 of resin sample cock B18, the inlet communication of curing agent sample cock B19 are consolidated
Agent return line B12.So as to by opening resin sample cock B18 and curing agent sampling valve simultaneously under interior recurrent state
Door B19, detects and is flowed out from the resin sample cock B18 epoxy resin flows flowed out and detection from curing agent sample cock B19
Curing agent flux, you can the mixing ratio and temperature of epoxy resin and curing agent are detected by manual sampling mode.
For the ease of continuous synchronization mixing apparatus B installing and using on the construction carrier such as truck, as the utility model
Preferred embodiment：Resin triple valve B5, curing agent triple valve B6, resin sample cock B18 and curing agent sample cock B19
It is operated pneumatic valve, motor B14 is hydraulic motor.So as to the vehicle-mounted air source that operated pneumatic valve can be constructed by truck etc. on carrier
System supplies, and by the break-make of pneumatic control system control gas supply, and hydraulic motor can be constructed vehicle-mounted on carrier by truck etc.
Hydraulic power unit provides driving, and controls proportioning valve by hydraulic control system, and hydraulic fluid flow rate size is controlled, so as to fulfill
The rotating speed control of hydraulic motor.In addition, the continuous synchronization mixing apparatus B of the utility model can be fixed on card by bearing 20
On the construction carrier such as vehicle.
For the ease of control continuous synchronization mixing apparatus B work, the preferred embodiment as the utility model：Paver vehicle
It is additionally provided with control system；Control system can control the opening or closing of resin triple valve B5, the opening of curing agent triple valve B6
Or close, the opening or closing of resin sample cock B18, the opening or closing of curing agent sample cock B19, resin feeding threeway
The the opening or closing of valve B24, the opening or closing of curing agent charging triple valve B26, the heating temperature of resin heat-insulating coil pipe, curing
The heating temperature of agent heat-insulating coil pipe, hydraulic motor start or stop.Wherein, control system is preferably by PLC programmable controller
And its peripheral circuit composition, opening or closing for control system control operated pneumatic valve is control by above-mentioned pneumatic control system
System realizes indirectly, and starting or stoping for control system control hydraulic motor is control room by above-mentioned hydraulic control system
Connect realization.
Preferred embodiment as the utility model：Continuous synchronization mixing apparatus B is additionally provided with for monitoring motor B14's
It exports the motor rotational speed sensor of rotating speed, take out glue revolution speed biography for monitoring the resin for the drive shaft speed that resin takes out glue pump B3
Sensor takes out glue revolution speed sensor, for monitoring static state for monitoring the curing agent for the drive shaft speed that curing agent takes out glue pump B4
The pressure transmitter of the pressure at inlet of mixer B7, the temperature sensing for monitoring the inlet temperature of static mixer B7
Device, for monitor resin take out glue pump B3 rate of discharge resin stream gauge B21, for monitor curing agent take out glue pump B4 outlet
The curing agent flowmeter B22 of flow, motor rotational speed sensor, resin take out glue revolution speed sensor, curing agent is taken out glue revolution speed and passed
Sensor, pressure transmitter, temperature sensor, resin stream gauge B21 and curing agent flowmeter B22 electrically connect respectively with control system
It connects.Wherein, motor rotational speed sensor, resin take out glue revolution speed sensor and curing agent is taken out glue revolution speed sensor and be may each be suddenly
You are close to switch, and precision controlling is at ± 0.5 rev/min.So as to which, the utility model being capable of dynamic, accurate monitoring motor B14
Export rotating speed, resin takes out the glue pump drive shaft speed of B3, curing agent takes out the drive shaft speed of glue pump B4, static mixer B7
The glue pressure of inlet, the glue temperature of the inlet of static mixer B7, to learn the flow of epoxy resin, curing in real time
The flow of agent and their mixing ratio.
As shown in Figure 7 and Figure 8, as the preferred embodiment of the utility model：Glue lying device C is mounted on Automobile
The tailstock position of body A, glue lying device C is by glue efferent duct C1, glue deflector C2, levelling gear and elevating mechanism group
Into；Glue deflector C2 is by least one between upper head plate C21, bottom plate C22 and connection upper head plate C21 and bottom plate C22
Grade bending part C23 is formed, and bottom plate C22 favours road surface arrangement, and the bending place of bending part C23 is following with bottom plate C22's
It is parallel along C22a；Glue efferent duct C1 is equipped with import C1a and multiple outlet C1b, and the import C1a of glue efferent duct C1 passes through soft
Pipe connection continuous synchronization mixing apparatus B is used to export the output terminal of epoxy gluing material, and each of glue efferent duct C1 goes out
Mouthful C1b arranges towards the upper head plate C21 of glue deflector C2, and each outlet C1b of glue efferent duct C1 is along bottom plate C22
Lower edge C22a extending directions uniform intervals arrangement so that：Each outlet C1b of glue efferent duct C1 can be by continuous synchronization
The epoxide-resin glue ramming material of mixing apparatus B outputs is sprayed onto on the upper head plate C21 of glue deflector C2, and epoxide-resin glue ramming material
It is flowed on road surface via the bottom plate C22 of glue deflector C2 again after the buffering of bending part C23 at different levels, to realize to epoxy
Resin glue ramming material paving on road surface, and epoxide-resin glue ramming material can be uniform by the trickling on glue deflector C2
It paves onto road surface；Levelling gear can be adjusted according to the cross fall on road surface (be highway transverse drainage and design the gradient)
Glue deflector C2 so that the lower edge C22a of bottom plate C22 keeps horizontally disposed, to prevent epoxy gluing material in glue
Deflector C2 trickles to lower and the epoxide-resin glue ramming material became uneven on road surface that causes to pave is even；Elevating mechanism can drive
Dynamic glue deflector C2 rises or falls, to adjust the lower edge C22a of bottom plate C22 and the spacing on road surface.
As shown in Figure 1, the preferred embodiment as the utility model：The transmission system of car body A be equipped with engine,
Hydraulic motor and transfer case, transfer case are set there are two power input shaft and a power output shaft, and two power of transfer case are defeated
Enter axis and connect engine and hydraulic motor respectively so that：In normally travel, car body A can provide traveling by engine
Power, when carrying out the construction of multifunction road superthin layer, car body A can provide driving dynamics by hydraulic motor.So as to,
When carrying out the construction of multifunction road superthin layer, stepless time adjustment can be carried out to the travel speed of car body A using hydraulic motor,
And make car body A constant-speed travelings (speed is generally in 0-1.5 ㎞/h), it is spread with the travel speed for ensuring car body A with rubble
Distribution system E spreading rubble speed can be matched precisely, and the epoxide-resin glue ramming material that ensures to pave is with the uniformity for dispensing rubble and surely
It is qualitative, to improve the construction quality of multifunction road superthin layer.
As shown in Figure 1, the preferred embodiment as the utility model：Car body A is also equipped with high-pressure dust-cleaning system
F, high-pressure dust-cleaning system F are made of motor, centrifugal high pressure fan F1 and high pressure guide duct F2, wherein, high pressure guide duct F2 is equipped with
One air inlet and two air outlets, high pressure guide duct F2 are mounted on the headstock position of car body A, and high pressure guide duct F2
Two air outlets are arranged towards road surface and are located at the left and right sides of car body A respectively, and motor can drive centrifugal high pressure wind
The air inlet of the air outlet connection high pressure guide duct F2 of machine F1, centrifugal high pressure fan F1.So as to which carrying out, multifunction road is ultra-thin
During layer construction, by starting motor so that the wind energy of centrifugal high pressure fan F1 outputs reaches two outlet air through high pressure guide duct F2
Mouth is blown out in the front of car body A in a manner that left and right is to blowing, clean the dust on road surface is purged.Wherein, high pressure from
The air output and wind pressure of heart wind turbine F1 can control motor speed adjust by rotational speed governor, and wind can be by the purging width of dust
Angle that two air outlets of high pressure guide duct F2 are formed with road surface controls.
The utility model is not limited to above-mentioned specific embodiment, according to the above, according to the ordinary skill of this field
Knowledge and customary means, under the premise of the above-mentioned basic fundamental thought of the utility model is not departed from, the utility model can also be made
Equivalent modifications, replacement or the change of other diversified forms are all fallen among the scope of protection of the utility model.
Claims (10)
1. a kind of paver vehicle for the construction of modified resin multifunction road superthin layer, equipped with car body (A), feature exists
In：The car body (A) is equipped with resin storage tank (B1), curing agent storage tank (B2), continuous synchronization mixing apparatus
(B), glue lying device (C), building stones storehouse (D) and crushed stone spreading system (E)；The resin storage tank (B1) is for storing epoxy
Resin is simultaneously equipped with the resin heat-insulating coil pipe kept the temperature to the epoxy resin being stored in it, and the curing agent storage tank (B2) is used
In storage curing agent and equipped with the curing agent heat-insulating coil pipe kept the temperature to the curing agent being stored in it, the continuous synchronization is mixed
Close epoxy resin and storage that equipment (B) will continuously can be stored according to default mixing ratio in the resin storage tank (B1)
Curing agent in the curing agent storage tank (B2) is mixed into the output of epoxide-resin glue ramming material, and continuous synchronization mixing is set
The epoxide-resin glue ramming material of standby (B) output can be paved by the glue lying device (C) on road surface, to form asphalt mixtures modified by epoxy resin
Fat cementitious matter coating；For the building stones storehouse (D) for storing rubble, the crushed stone spreading system (E) can will be stored in the stone
Rubble in feed bin (D) is spread in uniform on the epoxide-resin glue ramming material coating, to form multifunction road superthin layer.
2. according to claim 1 for the paver vehicle of modified resin multifunction road superthin layer construction, it is characterised in that：Institute
The continuous synchronization mixing apparatus (B) stated takes out glue pump (B3) equipped with resin, curing agent takes out glue pump (B4), resin triple valve (B5), solid
Agent triple valve (B6), static mixer (B7) and pumping glue pump driving mechanism；The resin takes out the inlet communication institute of glue pump (B3)
State the discharge port of resin storage tank (B1), outlet takes out glue pump discharge pipeline (B8) by resin and connects the resin triple valve (B5)
Import, the first outlet of the resin triple valve (B5) passes through resin return line (B9) and connects the resin storage tank (B1)
Refluxing opening, second outlet pass through the entrance that resin triple valve export pipeline (B10) connects the static mixer (B7)；It is described
Curing agent takes out the discharge port of curing agent storage tank (B2) described in the inlet communication of glue pump (B4), outlet is taken out glue by curing agent and pumped out
Mouth pipeline (B11) connects the import of the curing agent triple valve (B6), and the first outlet of the curing agent triple valve (B6) passes through
Curing agent return line (B12) connects the refluxing opening of the curing agent storage tank (B2), second outlet passes through curing agent triple valve
Export pipeline (B13) connects the entrance of the static mixer (B7)；The pumping glue pump driving mechanism can drive the resin
Glue pump (B3) is taken out with the resin metered flow epoxy resin that is stored in the resin storage tank (B1) of extraction and is pumped out and energy
Enough drive the curing agent smoke glue pump (B4) with curing agent metered flow extraction be stored in the curing agent storage tank (B2)
Curing agent simultaneously pumps out, and the ratio between the resin metered flow and curing agent metered flow are equal to the epoxy resin and curing agent
Mixing ratio.
3. according to claim 2 for the paver vehicle of modified resin multifunction road superthin layer construction, it is characterised in that：Institute
It states and takes out glue pump driving mechanism by motor (B14), plastic gear chain drive (B15) and curing agent chain transmission mechanism
(B16) it forms, the motor (B14) takes out glue pump (B3) with the resin and curing agent is taken out glue pump (B4) and is relatively fixed, the tree
The driving gear of fat chain transmission mechanism (B15) and curing agent chain transmission mechanism (B16) is installed in the horse
Up on the output shaft of (B14), the driven gear of the plastic gear chain drive (B15) is mounted on the resin and takes out glue pump
(B3) in drive shaft, the driven gear of the curing agent chain transmission mechanism (B16) is mounted on the curing agent and takes out glue
In the drive shaft for pumping (B4).
4. according to claim 2 for the paver vehicle of modified resin multifunction road superthin layer construction, it is characterised in that：
The entrance of the static mixer (B7) and the resin triple valve export pipeline (B10) and curing agent triple valve export pipeline
(B13) junction, the flow direction of resin goes out with the curing agent triple valve in the resin triple valve export pipeline (B10)
The flow direction of curing agent is located at same straight line in mouth pipeline (B13) and direction is opposite.
5. according to claim 2 for the paver vehicle of modified resin multifunction road superthin layer construction, it is characterised in that：Institute
The car body (A) stated is also equipped with being capable of providing the air supply system of high-pressure air source, and the continuous synchronization mixing apparatus (B) is also
Equipped with inlet suction port (B17)；The air inlet of the inlet suction port (B17) connects the air supply system, the inlet suction port (B17)
Gas outlet connect the entrance of the static mixer (B7).
6. according to claim 3 for the paver vehicle of modified resin multifunction road superthin layer construction, it is characterised in that：Institute
The continuous synchronization mixing apparatus (B) stated is additionally provided with resin sample cock (B18) and curing agent sample cock (B19)；The resin
Resin return line (B9) described in the inlet communication of sample cock (B18), the inlet communication of the curing agent sample cock (B19)
The curing agent return line (B12).
7. according to claim 6 for the paver vehicle of modified resin multifunction road superthin layer construction, it is characterised in that：Institute
Resin triple valve (B5), curing agent triple valve (B6), resin sample cock (B18) and the curing agent sample cock (B19) stated are equal
For operated pneumatic valve, the motor (B14) is hydraulic motor.
8. the paver vehicle constructed according to claim 1 to 7 any one for modified resin multifunction road superthin layer,
It is characterized in that：Mounted on the tailstock position of the car body (A), the glue paves the glue lying device (C)
Device (C) is made of glue efferent duct (C1), glue deflector (C2), levelling gear and elevating mechanism；The glue deflector
(C2) by least one between upper head plate (C21), bottom plate (C22) and the connection upper head plate (C21) and bottom plate (C22)
Grade bending part (C23) is formed, and the bottom plate (C22) favours the road surface arrangement, the bending place of the bending part (C23)
It is parallel with the lower edge (C22a) of the bottom plate (C22)；The glue efferent duct (C1) equipped with import (C1a) and it is multiple go out
Mouth (C1b), the import (C1a) of the glue efferent duct (C1) connect the continuous synchronization mixing apparatus (B) by hose and are used for
The output terminal of the epoxide-resin glue ramming material is exported, each outlet (C1b) of the glue efferent duct (C1) is described in
Upper head plate (C21) arrangement of glue deflector (C2), and each outlet (C1b) of glue efferent duct (C1) is along the bottom plate
(C22) lower edge (C22a) extending direction uniform intervals arrangement so that：Each outlet of the glue efferent duct (C1)
(C1b) the epoxide-resin glue ramming material that the continuous synchronization mixing apparatus (B) exports can be sprayed onto the glue deflector
(C2) on upper head plate (C21), and the epoxide-resin glue ramming material after the buffering of the bending parts (C23) at different levels again via
The bottom plate (C22) of the glue deflector (C2) is flowed on the road surface；The levelling gear can be according to the road surface
Cross fall adjusts the glue deflector (C2) so that the lower edge (C22a) of the bottom plate (C22) keeps horizontally disposed；
The elevating mechanism can drive the glue deflector (C2) to rise or fall, to adjust the following of the bottom plate (C22)
Along (C22a) and the spacing on the road surface.
9. the paver vehicle constructed according to claim 1 to 7 any one for modified resin multifunction road superthin layer,
It is characterized in that：The transmission system of the car body (A) is equipped with engine, hydraulic motor and transfer case, and the transfer case is equipped with
Two power input shafts and a power output shaft, two power input shafts of the transfer case connect respectively the engine and
Hydraulic motor so that：In normally travel, the car body (A) can provide driving dynamics by the engine, carry out
During the multifunction road superthin layer construction, the car body (A) can provide driving dynamics by the hydraulic motor.
10. the paver vehicle constructed according to claim 1 to 7 any one for modified resin multifunction road superthin layer,
It is characterized in that：The car body (A) is also equipped with high-pressure dust-cleaning system (F), and the high-pressure dust-cleaning system (F) is by electricity
Machine, centrifugal high pressure fan (F1) and high pressure guide duct (F2) composition, wherein, the high pressure guide duct (F2) is set there are one air inlet
With two air outlets, the high pressure guide duct (F2) is mounted on the headstock position of the car body (A), and the high pressure wind-guiding
Two air outlets for managing (F2) are arranged towards the road surface and are located at the left and right sides of the car body (A) respectively, described
Motor can drive the centrifugal high pressure fan (F1), and the air outlet of the centrifugal high pressure fan (F1) connects the high pressure wind-guiding
Manage the air inlet of (F2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201721324500.6U CN207512553U (en) | 2017-10-16 | 2017-10-16 | A kind of paver vehicle for the construction of modified resin multifunction road superthin layer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721324500.6U CN207512553U (en) | 2017-10-16 | 2017-10-16 | A kind of paver vehicle for the construction of modified resin multifunction road superthin layer |
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| CN207512553U true CN207512553U (en) | 2018-06-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107916605A (en) * | 2017-10-16 | 2018-04-17 | 广东省建筑科学研究院集团股份有限公司 | A kind of paver vehicle for the construction of modified resin multifunction road superthin layer |
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2017
- 2017-10-16 CN CN201721324500.6U patent/CN207512553U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107916605A (en) * | 2017-10-16 | 2018-04-17 | 广东省建筑科学研究院集团股份有限公司 | A kind of paver vehicle for the construction of modified resin multifunction road superthin layer |
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Effective date of registration: 20190102 Address after: 510500 121 Tianhe District martyrs East Road, Guangzhou, Guangdong Patentee after: Guangdong Jianke Traffic Engineering Quality Inspection Center Co., Ltd. Address before: 510500 No. 121 Xianlie East Road, Guangzhou, Guangdong Province Patentee before: Guangdong Construction Academy Group Plc |