CN207494487U - A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke - Google Patents

A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke Download PDF

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Publication number
CN207494487U
CN207494487U CN201721353184.5U CN201721353184U CN207494487U CN 207494487 U CN207494487 U CN 207494487U CN 201721353184 U CN201721353184 U CN 201721353184U CN 207494487 U CN207494487 U CN 207494487U
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gun
stroke
manual rivet
real
monitoring
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CN201721353184.5U
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Chinese (zh)
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赵光宇
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Ruvate Fastener Equipment (changchun) Co Ltd
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Ruvate Fastener Equipment (changchun) Co Ltd
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Abstract

The utility model discloses a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke, including gun body, gun barrel, pipette tips, switch button, hydraulic package, cylinder block, air inlet, rear shell, conducting wire, motor base, amplifier, magnetic patch, stroke sensor, PLC, hydraulic output end, pressure sensor, proportioning valve, touch screen and solenoid valve.The beneficial effects of the utility model are:Rear shell by increasing pressure sensor and stroke sensor in Manual rivet pulling gun gun body and for fixing two kinds of sensors, though can so that connection pressure sensor connector or hydraulic package rupture will not damage or pollute stroke sensor and Manual rivet pulling gun gun body inside.By proportion of installation valve in the device, proportioning valve can be allowd to provide the air source needed for Manual rivet pulling gun, and it will not be unstable with air source and change the inlet air source size of Manual rivet pulling gun, so as to improve staking quality and efficiency.

Description

A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke
Technical field
It is specially a kind of for the real-time process of pulling force and stroke prison the utility model is related to a kind of Manual rivet pulling gun device The Manual rivet pulling gun device of control belongs to hand riveter installation tool application field.
Background technology
At present, well known Manual rivet pulling gun is the pulling force and stroke that hand riveter is adjusted by Manual mechanical, in practical work Actual value is generated in work and manually sets value there are deviation, deviation is more than 10%.And hand riveter cannot monitor in real time, cause to draw There are hidden danger for riveting quality.It is required for manually adjusting pulling force or travel parameters for different products every time simultaneously, working efficiency is big It is big to reduce.And the cisco unity malfunction when Manual rivet pulling gun air source is unstable.
In order to overcome shortcoming more than existing Manual rivet pulling gun, the utility model provides a kind of band real-time process prison The Manual rivet pulling gun of control, the Manual rivet pulling gun can not only monitor staking process in real time in real work, and can be right The parameter of setting of prestoring is called at any time, is greatly improved work efficiency.And make the actual value of each staking work all with setting Value deviation substantially increases staking quality within 5%.It can also be worked normally in the case where air source is unstable simultaneously.
Invention content
The purpose of this utility model is that solve the above-mentioned problems and provides a kind of for the real-time of pulling force and stroke The Manual rivet pulling gun device of process monitoring.
The utility model is achieved through the following technical solutions above-mentioned purpose, a kind of for pulling force and the real-time process of stroke The Manual rivet pulling gun device of monitoring, including gun body, pipette tips, motor base and PLC, described gun body one end is equipped with gun barrel, the gun barrel Bottom end is equipped with switch button, and the pipette tips are located at described gun barrel one end, and the gun body other end is equipped with rear shell, the gun body bottom end Equipped with cylinder block, air inlet is installed in the cylinder block side, and the gun body side is equipped with hydraulic package, the hydraulic package and institute It states and hydraulic output end is equipped between gun body, the motor base rear is equipped with magnetic patch, installation stroke inside the rear shell right half part Sensor, described stroke sensor one end is by the amplifier of conducting wire connection top, and the rear shell left-half is equipped with pressure biography Sensor, the PLC connections touch screen, the touch screen side are equipped with solenoid valve, and the solenoid valve side is equipped with proportioning valve.
Preferably, in order to which the pressure sensor is allow more sensitively to be detected according to use demand, the pressure Sensor one end is connect with the hydraulic output end, and the pressure sensor other end connects the PLC.
Preferably, the gas is provided in order to which user is allow to pass through the proportioning valve, the solenoid valve, the air inlet The air inlet is installed in air source needed for cylinder seat, the cylinder block side.
Preferably, in order to make the stroke sensor that can accurately be detected when in use, the stroke sensor One end senses the magnetic patch at the motor base rear, and the stroke sensor other end connects amplifier.The amplifier is another One end connects the PLC.
Preferably, in order to the rear shell is allow to play the effect of protection, the stroke sensor, the amplifier, institute It states pressure sensor to be respectively positioned on inside the rear shell, and stroke sensor and pressure sensor carry out isolation installation and fix.
Preferably, in order to which user is allow to be monitored in real time by the touch screen to device, the PLC with it is described Touch screen electrically connects.
Preferably, more stable in order to use the pipette tips, the pipette tips are set with the gun barrel in level It puts, and the pipette tips are adapted with the gun barrel size.
Preferably, in order to the hydraulic package is allow to meet the use demand of pressure sensor, the hydraulic package one End penetrates connection pressure sensor inside rear shell, and the hydraulic package other end connects the hydraulic output end.
The beneficial effects of the utility model are:It is passed by increasing pressure sensor and stroke in Manual rivet pulling gun gun body The circuit part of sensor and the rear shell for fixing two kinds of sensors, pressure sensor and stroke sensor is connect with PLC, PLC is connect again with touch screen, proportioning valve, solenoid valve, and rear shell employs the aluminum alloy material of split left and right formula and to pressure Force snesor and stroke sensor carry out isolation fixed design, even if can be so that the connector or hydraulic package of connection pressure sensor Rupture will not damage or pollute stroke sensor and Manual rivet pulling gun gun body inside.Pass through proportion of installation valve in the device, energy Proportioning valve is allowd to provide the air source needed for Manual rivet pulling gun, and it will not be unstable with air source and change Manual rivet pulling gun Inlet air source size, so as to being monitored in real time to Manual rivet pulling gun, improve staking quality and efficiency.By by proportioning valve Circuit part is connected with PLC, and PLC is connect with touch screen, and air path part is connect with air source and solenoid valve, solenoid valve and manual staking Rifle air inlet connects, and by the way that the program of the parameter setting of touch screen and PLC softwares is controlled the practical manual of proportioning valve Hand riveter intake pressure size, can be so that Manual rivet pulling gun can also be worked normally in the case where air source is unstable.Device has Staking quality is high, using it is more stable the characteristics of.
Description of the drawings
Fig. 1 is the utility model overall structure diagram;
Fig. 2 is the utility model magnetic patch structure diagram;
Fig. 3 is the utility model stroke sensor structure diagram;
Fig. 4 is the utility model pressure sensor structure schematic diagram;
Fig. 5 is the utility model apparatus control portion separation structure schematic diagram;
Fig. 6 is annexation figure inside the utility model.
In figure:1st, gun body, 2, gun barrel, 3, pipette tips, 4, switch button, 5, hydraulic package, 6, cylinder block, 7, air inlet, 8, Rear shell, 9, conducting wire, 10, motor base, 11, magnetic patch, 12, PLC, 13, stroke sensor, 14, amplifier, 15, hydraulic output end, 16th, pressure sensor, 17, proportioning valve, 18, touch screen, 19, solenoid valve.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work All other embodiments obtained shall fall within the protection scope of the present invention.
It please refers to Fig.1 shown in -6, a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke, including Gun body 1, pipette tips 3, motor base 10 and PLC12,1 one end of gun body are equipped with gun barrel 2, and 2 bottom end of gun barrel is equipped with switch button 4, pipette tips 3 In 2 one end of gun barrel, 1 other end of gun body is equipped with rear shell 8, and 1 bottom end of gun body is equipped with cylinder block 6, and air inlet 7 is installed in 6 side of cylinder block, 1 side of gun body is equipped with hydraulic package 5, hydraulic output end 15 is set between hydraulic package 5 and gun body 1,10 rear of motor base is equipped with Magnetic patch 11,8 right half part of rear shell inside installation stroke sensor 13,13 one end of stroke sensor pass through the connection of conducting wire 9 top Amplifier 14,8 left-half of rear shell are internally provided with pressure sensor 16, and PLC12 connections touch screen 18,18 side of touch screen is equipped with Solenoid valve 19,19 side of solenoid valve are equipped with proportioning valve 17.
As a kind of technical optimization scheme of the utility model, 16 one end of pressure sensor is connect with hydraulic output end 15, 16 other end of pressure sensor connects PLC12, and pressure sensor can be more sensitively detected according to use demand.
As a kind of technical optimization scheme of the utility model, 6 side of cylinder block installation air inlet 7, user can lead to It crosses proportioning valve 17, solenoid valve 19, air inlet 7 and air source needed for the cylinder block 6 is provided.
As a kind of technical optimization scheme of the utility model, 13 one end of stroke sensor senses 10 rear of motor base Magnetic patch 11,13 other end of stroke sensor pass through conducting wire 9 connect amplifier 14.14 other end of amplifier connects PLC12.Stroke Sensor can be accurately detected when in use.
As a kind of technical optimization scheme of the utility model, stroke sensor 13, amplifier 14, pressure sensor 16 are equal Inside rear shell 8, rear shell can play the effect of protection.
As a kind of technical optimization scheme of the utility model, PLC12 and touch screen 18, amplifier 14, pressure sensor 16th, proportioning valve 17, solenoid valve 19 electrically connect, and user can monitor device in real time by touch screen.
As a kind of technical optimization scheme of the utility model, pipette tips 3 are in be horizontally disposed with, and pipette tips 3 and rifle with gun barrel 2 2 size of pipe is adapted, and what pipette tips can use more stablizes.
As a kind of technical optimization scheme of the utility model, 5 one end of hydraulic package penetrates 8 inside connection pressure of rear shell and passes Sensor, 5 other end of hydraulic package connection hydraulic output end 15, hydraulic package can meet the use demand of pressure sensor.
When the utility model is used, first, the external power-line plug of device is inserted in power outlet, gathers around device There are enough power sources, the parameter set is transmitted to PLC12 by touch screen 18, and PLC calculates the defeated of proportioning valve by parameter Go out the pressure value of air source.When user is by operating switch button 4, proportioning valve is controlled manually by the pressure value that PLC gives The bleed pressure size of hand riveter supplies required air source by open solenoid valve 19 and air inlet 7 to cylinder block.It draws manually Riveting gun is acted by the bleed pressure Manual rivet pulling gun of air inlet 7, while 13 He of stroke sensor on Manual rivet pulling gun Signal can be transmitted to PLC12 by pressure sensor 16, and the data being collected into can be transmitted to touch screen 18 and shown by PLC12.It is drawn when manual PLC12 can close solenoid valve 19 when riveting gun reaches the parameter value of setting.The effect of proportioning valve 17 is to provide needed for Manual rivet pulling gun Air source, it will not be unstable with air source and changes the inlet air source size of Manual rivet pulling gun.And proportioning valve 17 can be in gas In the case that source is unstable, Manual rivet pulling gun is monitored in real time, improves staking quality and efficiency.Device can make to draw manually Riveting gun reaches the pulling force and stroke of setting in real work, and actual value is made to remain accuracy rating of the precision 5% It is interior.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned exemplary embodiment, and And in the case of the spirit or essential attributes without departing substantially from the utility model, it can realize that this practicality is new in other specific forms Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this practicality is new The range of type is indicated by the appended claims rather than the foregoing description, it is intended that by containing in the equivalent requirements of the claims is fallen All changes in justice and range are embraced therein.Any reference numeral in claim should not be considered as limitation Involved claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in each embodiment can also be properly combined, forms those skilled in the art The other embodiment being appreciated that.

Claims (8)

1. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke, including gun body(1), pipette tips(3), horse Up to seat(10)And PLC(12), it is characterised in that:The gun body(1)One end is equipped with gun barrel(2), the gun barrel(2)Bottom end is equipped with and opens Close button(4), the pipette tips(3)Positioned at the gun barrel(2)One end, the gun body(1)The other end is equipped with rear shell(8), the rifle Body(1)Bottom end is equipped with cylinder block(6), the gun body(1)Side is equipped with hydraulic package(5), the hydraulic package(5)With the rifle Body(1)Between be equipped with hydraulic output end(15), the motor base(10)Rear is equipped with magnetic patch(11), the rear shell(8)Right side Divide internal installation stroke sensor(13), the stroke sensor(13)One end passes through conducting wire(9)Connect the amplifier of top (14), the rear shell(8)Installation pressure sensor inside left-half(16), the PLC(12)Connect touch screen(18), it is described Touch screen(18)Side is equipped with solenoid valve(19), the solenoid valve(19)Side is equipped with proportioning valve(17).
2. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke according to claim 1, It is characterized in that:The pressure sensor(16)One end and the hydraulic output end(15)Connection, the pressure sensor(16)Separately One end connects the PLC(12).
3. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke according to claim 1, It is characterized in that:The cylinder block(6)Side is installed by air inlet(7).
4. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke according to claim 1, It is characterized in that:The stroke sensor(13)One end senses the motor base(10)The magnetic patch at rear(11), the stroke Sensor(13)The other end passes through conducting wire(9)Connect amplifier(14), the amplifier(14)The other end connects the PLC (12).
5. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke according to claim 1, It is characterized in that:The stroke sensor(13), the amplifier(14), the pressure sensor(16)It is respectively positioned on the rear shell (8)It is internal.
6. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke according to claim 1, It is characterized in that:The PLC(12)With the touch screen(18), amplifier(14), pressure sensor(16), proportioning valve(17), electricity Magnet valve(19)Electrically connect.
7. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke according to claim 1, It is characterized in that:The pipette tips(3)With the gun barrel(2)It is in be horizontally disposed with, and the pipette tips(3)With the gun barrel(2)Size It is adapted.
8. a kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke according to claim 1, It is characterized in that:The hydraulic package(5)One end penetrates rear shell(8)Internal and pressure sensor(16)Connection, the hydraulic package (5)The other end connects the hydraulic output end(15).
CN201721353184.5U 2017-10-20 2017-10-20 A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke Active CN207494487U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721353184.5U CN207494487U (en) 2017-10-20 2017-10-20 A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721353184.5U CN207494487U (en) 2017-10-20 2017-10-20 A kind of Manual rivet pulling gun device for the monitoring of the real-time process of pulling force and stroke

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CN207494487U true CN207494487U (en) 2018-06-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109317593A (en) * 2018-10-25 2019-02-12 铁藤机电技术(上海)有限公司 Band monitoring riveting gun
CN109604507A (en) * 2018-12-27 2019-04-12 铁藤机电技术(上海)有限公司 Band monitoring Nut riveter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109317593A (en) * 2018-10-25 2019-02-12 铁藤机电技术(上海)有限公司 Band monitoring riveting gun
CN109604507A (en) * 2018-12-27 2019-04-12 铁藤机电技术(上海)有限公司 Band monitoring Nut riveter

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