CN207476877U - A kind of coffee fresh fruit processes water circulation utilization system - Google Patents

Abstract

The utility model provides a kind of coffee fresh fruit processing water circulation utilization system, this system includes cleaning water tank, rinse bath, degumming fermentation vat, with waterpipe, rinse bath connects degumming fermentation vat by using waterpipe, the water outlet of degumming fermentation vat is connected to water outlet by using waterpipe, water outlet is equipped with automatically controlled two-way valve, one end connection drainpipe of automatically controlled two-way valve, the other end is connected to settling tank, settling tank is connected to cleaning water tank by water pump and with waterpipe, filter housing device is installed in rinse bath, the discharge end connection shell collecting tank of filter housing device, the other end is connected to water outlet by using waterpipe；By this system and the processing and fermentation method using this system, coffee processing water can be saved, the waste of water resource can be effectively solved and the ingenious content using recirculated water changes to improve fermentation efficiency, improve coffee fresh fruit quality.

Description

A kind of coffee fresh fruit processes water circulation utilization system

Technical field

The utility model is related to the technical method and apparatus field in a kind of coffee fresh fruit processing technology, specially a kind of coffees Coffee fresh fruit processes water circulation utilization system.

Background technology

Coffee tree is genus rubia section evergreen dungarunga, and daily drinking coffee is boiled with coffee bean cooperation is a variety of different What utensil was made, and coffee bean just refers to the kernel inside coffee tree fruit, then is baked with appropriate method, one glass The taste that the coffee of standard is tasted should not be it is bitter, a qualified barista when making coffee can it is rigorous into Row per single stepping, the coffee finally presented for guest can be showed in the sense of taste different degrees of sugariness, acidity, alcohol thickness or It is clean degree.Coffee fresh fruit should not be stayed overnight, and storage must not exceed two days.So after the harvesting of coffee fresh fruit, to carry out immediately just Processing.After preliminary working, it is still raw beans, is also baked again, can just produces the coffee of various tastes that we usually drink. In general, there are two ways to green coffee is made by coffee fresh fruit, i.e. wet processing and dry process are generally added using wet method Work.Wet processing process impregnates one band shell beans test package of a drying generally according to one decortication of rinsing classification, one fermentation, one cleaning one The multiple working procedures such as one shelling of storage, one classification one coffee bean test package storage carry out.Beans after everfermentation, surface can be certainly Some sugared parts are so secreted out of, so from the beginning, staff just must ceaselessly stir beans using big spade, so as to upper The sugared part in face is fully cleaned.While cleaning, maximum, most full beans has all sunk to bottom of pond, other beans all by Flow, has flowed into next layer, has thus separated two grades；Step identical in this way can just form certain after carrying out repeatedly The classification of coffee bean degumming cleaning, the coffee bean surface after decortication is surrounded by muciform pectin substance, this substance be by sugar, The chemical substance of enzyme, protopectin and pectin fat composition, still, such way is not only larger for artificial intensity, while also right Water resource has great waste, control and utilization to water resource, at present without there is good solution.

Utility model content

In order to solve the above technical problems, the utility model be intended to provide a kind of system that can save coffee processing water and Process, can effectively solve the waste of water resource and the ingenious content using recirculated water changes to improve fermentation efficiency, improve Coffee fresh fruit quality.

Specifically, the utility model is realized in this way：A kind of coffee fresh fruit processes water circulation utilization system, including cleaning Water tank, rinse bath, degumming fermentation vat, with waterpipe, rinse bath connects degumming fermentation vat by using waterpipe, degumming fermentation vat Water outlet is connected to water outlet by using waterpipe, and water outlet is equipped with automatically controlled two-way valve, and one end of automatically controlled two-way valve connects Run in water pipe, and the other end is connected to settling tank, and settling tank is connected to cleaning water tank by water pump and with waterpipe, pacifies in rinse bath Equipped with filter housing device, the discharge end connection shell collecting tank of filter housing device, the other end is connected to water outlet by using waterpipe.

Further, the filter housing device is placed in below the discharge end of connection rinse bath, and filter housing device includes receiving hopper, Connection rises material flood dragon pipe below receiving hopper, and the bottom for rising material flood dragon pipe offers several osculums, rises material flood dragon pipe and is connected to Defeated shell motor, the lower section of osculum is equipped with to be open accordingly with waterpipe.

Further, the fermentation vat is in that several fermentation tanks being longitudinally arranged in order are formed, the bottom of the fermentation tank In ramped shaped, and form the step of several longitudinal arrangements sequentially mutually arranged of height by the gradient on the slope, and step from it is inner to Outer rim has upward gradient, and emptying gate is set to fermentation tank base side, and emptying gate is connected to water outlet.

Further, filter device is also equipped between the water outlet and settling tank, the discharge end connection of filter device is miscellaneous Matter collecting tank, the other end are connected into settling tank.

Further, the filter device includes filtered motor, screen belt, guipure roller；It is equipped with above screen belt Lautertuns is connected to lautertuns from water outlet with waterpipe, passes through the use with waterpipe for another section below screen belt Waterpipe is connected in settling tank, and the end of screen belt extends to impurity collecting tank.

Further, the water pump is also connected with being equipped with liquid level sensor, and the level height of liquid level sensor is not less than water Level height where pumping, the liquid level sensor are connected to the motor of water pump.

The operation principle introduction of the utility model：During practical application, external clear water enters cleaning water tank memory storage, will just take off The coffee fresh fruit pan feeding that shell is completed is into rinse bath, and open cleaning water tank, flow directly rinses coffee fresh fruit, by coffee fresh fruit table The broken shell and slag that face mixes, which rinse to bubble through the water column upper strata and be brought into filter housing device, carries out water hull separation, and the coffee after cleaning is fresh Fruit is entered to by using waterpipe in degumming fermentation vat with part flow accumulates, this process can constantly be carried out continuously charging It cleans, the water for cleaning after filtered housing apparatus is connected to water outlet and enters in settling tank from water outlet by using waterpipe to converge The sandstone slag contained in water body is carried out precipitation isolation of purified by collection precipitation, and the clear water on upper strata is poured into again by water pump extraction It cleans in water tank, for repeating to clean coffee fresh fruit；The cleaning that part is circulated throughout even four times two or three times can also enter It ferments, can first discharge water when discharging after fermentation, when fermenting for the first time, the water body after fermentation disclosure satisfy that in degumming fermentation vat The condition cleaned and fermented again, can be introduced into settling tank and be continued with after settlement treatment, after fermenting twice, water body It can not reuse, at this point, adjusting the entrance that settling tank is led in automatically controlled two-way valve closing, open the channel of drainpipe, will use Water discharge system, then water body processing is carried out, such recirculated water system, overcoming in the processing of traditional coffee fresh fruit needs largely to make The problem of with tap water, has effectively saved and has used water, also, in this system, and water body is repeatedly clear by the immersion of coffee fresh fruit It washes, by the contact repeatedly with coffee fresh fruit pulp, among sugar a large amount of in flesh fruit pectin and enzyme are incorporated water body, passes through number After secondary cycle, the whole sugar content of water body and containing the double raising of enzyme amount, this part water body enters in degumming fermentation vat and can promote Coffee degumming rate and fermentation rate effectively raise the efficiency of fermentation, shorten technique and take, then can effectively control coffee The process of coffee fermentation, avoids the occurrence of insufficient fermentation or the yeast-bitten qualitative effects caused by coffee bean, for coffee fresh fruit Working process has important positive effect.

Enter filter housing device, sandstone after cleaning flow and being flowed out outside along rinse bath with the sandstone soil under rinsing and broken shell Soil broken shell and water body are directly fallen through into from rinse bath in liter material flood dragon pipe, and water body exits into from osculum and uses water pipe Road is then transported to shell collecting tank by the sandstone broken shell that osculum filters by a liter material flood dragon pipe；It realizes primary filter, leaves water Body, filters out solids, and broken shell can recycle again；

Coffee fresh fruit ferments after being poured with flow into fermentation vat, and traditional degumming fermentation vat is planar base surface, is be easy to cause The accumulation of coffee fresh fruit causes degumming fermentation uneven, meanwhile, the size of coffee fresh fruit, weight, whether quality can all determine coffee The influence that coffee ferments to caf product and quality, it has been found that, lighter and smaller and higher maturity coffee fresh fruit hair It is most short the time required to ferment, and cannot squeeze and accumulate, it can be because accumulation and stirring damage fresh fruit, cause the shadow in quality It rings, therefore, utility model people has found through overtesting, and the bottom surface of fermentation vat is designed, and press gradient shape on the slope in ramped shaped The step for several longitudinal arrangements sequentially mutually arranged into height, and edge has upward gradient to step from the inside to surface, can reach Better degumming and ferment effect, principle are that coffee fresh fruit downstream rush in fermentation vat and fall on first step by stream, and freshness is high, a Small, lighter coffee fresh fruit can flow continuation and tumble forward downstream, and the distance that heavier fresh fruit and the fresh fruit of larger advance is then Considerably shorter than lighter fresh fruit, therefore, after a batch fermentation fresh fruit piles whole pond, gentlier, the higher fresh fruit of maturity largely collects In in fermentation vat endpiece, and heavier and larger fresh fruit is predominantly located in fermentation vat leading portion, forms classification fire wall, facilitates fermentation To the differentiation of the stirring extent of fresh fruit in scouring processes, heavier fresh fruit pile things on is avoided in the fresh fruit that maturity religion is high, religion is light On and cause the damaged condition of stirred multipair fresh fruit, also avoid fermentation time and lead to that part fresh fruit fermentation is out-of-date and band The qualitative effects come, such design when needing to take out after fresh fruit fermentation, first can take fresh fruit from the tail end of fermentation vat, this Sample can shorten the opposite fermentation time of this part fresh fruit, it is achieved thereby that preferably grading control operation, effective to improve The controllability of the fermentation time of fresh fruit improves the product system control of fermentation degumming；Filter device herein is for filtering Slag, the purpose of settling tank be to collect water for cleaning, and larger impurity and rubbish is avoided to enter in settling tank；Level sensing Device is used to measure the liquid water level in settling tank, and when liquid water level is too low, liquid level sensor stops pump working；

Compared with traditional coffee zymotechnique system, a kind of coffee fresh fruit processing water circulation use system of the utility model System can effectively save water resource, greatly reduce demand of the processing coffee fresh fruit to water consumption, realize energy-saving and emission-reduction, using water wisely Environment protecting, meanwhile, using such fermentation system also be able to realize improve fermentation efficiency, shorten fermentation time, improve hair The serviceability rate of fresh fruit after ferment degumming reduces yeast-bitten and insufficient fresh fruit quantity, whole to improve fermented quality, improves processing effect While rate, moreover it is possible to improve the mellowness of coffee fresh fruit, improve the quality of coffee fresh fruit.

Description of the drawings

Fig. 1 is the structure diagram that a kind of coffee fresh fruit processes water circulation utilization system；

Fig. 2 is the structure diagram of filter housing device；

Fig. 3 is the structure diagram of filter device；

The bottom side of Fig. 4 positions fermentation tank regards cross-sectional view；

Wherein：1-cleaning water tank, 2-rinse bath, 3-degumming fermentation vat, 4-uses waterpipe, 5-water outlet, 6-electricity Control two-way valve, 7-drainpipe, 8-settling tank, 9-water pump, 10-filter housing device, 11-shell collecting tank, 12-splicing Bucket, 13-liter material flood dragon pipe, 14-osculum, 15-defeated shell motor, 16-fermentation tank, 17-step, 18-emptying gate, 19-filter device, 20-impurity collecting tank, 21-filtered motor, 22-screen belt, 23-guipure roller, 24-lautertuns, 25-liquid level sensor.

Specific embodiment

Embodiment 1：A kind of coffee fresh fruit processes water circulation utilization system, including cleaning water tank 1, rinse bath 2, degumming fermentation Pond 3, with waterpipe 4, rinse bath 2 connects degumming fermentation vat 3 by using waterpipe 4, and the water outlet of degumming fermentation vat 3 is by using water Pipeline 4 is connected to water outlet 5, and water outlet 5 is equipped with automatically controlled two-way valve 6, and one end of automatically controlled two-way valve 6 connects drainpipe 7, The other end is connected to settling tank 8, and settling tank 8 is connected to cleaning water tank 1 by water pump 9 and with waterpipe 4, is installed in rinse bath 2 There is filter housing device 10, the discharge end connection shell collecting tank 11 of filter housing device 10, the other end is connected to water outlet by using waterpipe 4 Road 5.During practical application, external clear water enters cleaning 1 memory storage of water tank, by the coffee fresh fruit pan feeding that firm shelling is completed into rinse bath In 2, open cleaning water tank 1, flow directly rinses coffee fresh fruit, and broken shell and the slag flushing that coffee fresh fruit surface mixes are floated on Water surface upper strata is simultaneously brought into the progress water hull separation of filter housing device 10, and the coffee fresh fruit after cleaning is with part flow by using water pipe Road 4, which is entered in degumming fermentation vat 3, to be accumulated, this process can constantly be carried out continuously charging and clean, after filtered housing apparatus 10 Water for cleaning by using waterpipe 4 be connected to water outlet 5 and from water outlet 5 enter settling tank 8 in collect precipitation, will be in water body The sandstone slag contained carries out precipitation isolation of purified, and the clear water on upper strata is extracted out by water pump 9 to be poured into again in cleaning water tank 1, is used Coffee fresh fruit is cleaned in repetition；The cleaning that part is circulated throughout even four times two or three times can also enter to degumming fermentation vat 3 It inside ferments, can first discharge water when discharging after fermentation, when fermenting for the first time, the water body after fermentation disclosure satisfy that be cleaned and send out again The condition of ferment can be introduced into settling tank 8 and be continued with after settlement treatment, and after fermenting twice, water body can not make again With at this point, adjusting automatically controlled two-way valve 6 closes the entrance for leading to settling tank 8, the channel of unlatching drainpipe 7 will use water to discharge system System, then water body processing is carried out, such recirculated water system, overcoming in the processing of traditional coffee fresh fruit needs largely to use tap water The problem of, it has effectively saved and has used water, also, in this system, water body repeatedly passes through the soaking and washing of coffee fresh fruit, by more The secondary contact with coffee fresh fruit pulp, among sugar a large amount of in flesh fruit pectin and enzyme are incorporated water body, after recycling for several times, The whole sugar content of water body and containing the double raising of enzyme amount, this part water body, which enters, can promote coffee degumming in degumming fermentation vat 3 Rate and fermentation rate effectively raise the efficiency of fermentation, shorten technique and take, then can effectively control what coffee fermented Process avoids the occurrence of insufficient fermentation or the yeast-bitten qualitative effects caused by coffee bean, for the working process of coffee fresh fruit With important positive effect.

Further, the filter housing device 10 is placed in below the discharge end of connection rinse bath 2, and filter housing device 10 includes connecing Hopper 12,12 lower section connection of receiving hopper rise material flood dragon pipe 13, and the bottom for rising material flood dragon pipe 13 offers several osculums 14, rises Material flood dragon pipe 13 is connected to defeated shell motor 15, and the lower section of osculum 14 is equipped with to be open accordingly with waterpipe 4.When cleaning flow band The sandstone soil and broken shell under rinsing along filter housing device 10 is entered after being flowed out outside rinse bath 2, sandstone soil broken shell and water body are straight It connects from rinse bath 2 and falls through into liter in material flood dragon pipe 13, water body is exited into from osculum 14 with waterpipe 4, by osculum The 14 sandstone broken shells filtered are then transported to shell collecting tank 11 by a liter material flood dragon pipe 13；It realizes primary filter, leaves water body, filter out Solids, broken shell can recycle again；

Further, filter device 19, the discharge end of filter device 19 are also equipped between the water outlet 5 and settling tank 8 Impurity collecting tank 20 is connected, the other end is connected into settling tank 8.Further, the filter device 19 includes filtered motor 21st, screen belt 22, guipure roller 23；22 top of screen belt is equipped with lautertuns 24, connects from the waterpipe 4 of water outlet 5 It is connected to lautertuns 24,22 lower section of screen belt with waterpipe 4, is connected to waterpipe 4 in settling tank 8 for another section by this, The end of screen belt 22 extends to impurity collecting tank 20.Filter device 19 herein is for filtering slag, the mesh of settling tank 8 Be collect water for cleaning, larger impurity and rubbish is avoided to enter in settling tank 8；

Further, the water pump 9 is also connected with being equipped with liquid level sensor 25, and the level height of liquid level sensor 25 is not low Level height where water pump 9, the liquid level sensor 25 are connected to the motor of water pump 9.Liquid level sensor 25 is used to measure Liquid water level in settling tank 8, when liquid water level is too low, liquid level sensor 25 stops water pump 9 and works；

Embodiment 2：Further on the basis of embodiment 1, the fermentation vat is in several hairs being longitudinally arranged in order Ferment slot 16 is formed, the bottom of the fermentation tank 16 in ramped shaped, and on the slope by the gradient formed height sequentially mutually arrange it is several The step 17 of a longitudinal arrangement, and edge has upward gradient to step 17 from the inside to surface, emptying gate 18 is set to fermentation tank 16 bases side, emptying gate 18 are connected to water outlet 5.Coffee fresh fruit ferments after being poured with flow into fermentation vat, and traditional is de- Glue fermentation vat 3 is planar base surface, be easy to cause the accumulation of coffee fresh fruit, causes degumming fermentation uneven, meanwhile, coffee fresh fruit Size, weight, whether quality can all determine that coffee ferments influence to caf product and quality, it has been found that, it is relatively light and compared with It is most short the time required to small and higher maturity coffee fresh fruit fermentation, and cannot squeeze and accumulate, can because accumulation and Stirring damage fresh fruit, causes the influence in quality, and therefore, utility model people has found through overtesting, by the bottom surface of fermentation vat in oblique Ramp shaped designs, and forms the step 17 of several longitudinal arrangements sequentially mutually arranged of height by the gradient on the slope, and step 17 from In to outer rim have upward gradient, better degumming and ferment effect can be reached, principle is that coffee fresh fruit downstream rush in by stream Fermentation vat is fallen on first step 17, and the coffee fresh fruit that freshness is high, head is small, lighter can flow continuation and tumble forward downstream, compared with The distance that the fresh fruit of weight and larger fresh fruit advance then is considerably shorter than lighter fresh fruit, therefore, when a batch fermentation fresh fruit pile it is whole Chi Hou, gentlier, the higher fresh fruit of maturity be largely focused on fermentation vat endpiece, and heavier and larger fresh fruit is predominantly located in Fermentation vat leading portion forms classification fire wall, facilitates the differentiation to the stirring extent of fresh fruit in fermentation scouring processes, avoids heavier Fresh fruit pile things on the damaged condition of stirred multipair fresh fruit is caused on the fresh fruit that maturity religion is high, religion is light, also avoid Fermentation time and lead to the qualitative effects that fresh fruit fermentation in part is out-of-date and brings, such design needs to take after fresh fruit fermentation When going out, can fresh fruit first be taken from the tail end of fermentation vat, the opposite fermentation time of this part fresh fruit can be shortened in this way, so as to real Show better grading control operation, effectively raised the controllability of the fermentation time of fresh fruit, improve the product of fermentation degumming System control.

Claims (6)

1. a kind of coffee fresh fruit processes water circulation utilization system, including cleaning water tank (1), rinse bath (2), degumming fermentation vat (3), With waterpipe (4), rinse bath (2) is by using waterpipe (4) connection degumming fermentation vat (3), which is characterized in that degumming fermentation vat (3) water outlet is connected to water outlet (5) by using waterpipe (4), and water outlet (5) is equipped with automatically controlled two-way valve (6), automatically controlled One end connection drainpipe (7) of two-way valve (6), the other end are connected to settling tank (8), and settling tank (8) is by water pump (9) and uses Waterpipe (4) is connected to cleaning water tank (1), and filter housing device (10), the discharge end of filter housing device (10) are equipped in rinse bath (2) Shell collecting tank (11) is connected, the other end is connected to water outlet (5) by using waterpipe (4).

A kind of 2. coffee fresh fruit processing water circulation utilization system according to claim 1, which is characterized in that the filter housing dress It puts (10) to be placed in below the discharge end of connection rinse bath (2), filter housing device (10) includes receiving hopper (12), under receiving hopper (12) Side's connection rises material flood dragon pipe (13), and the bottom for rising material flood dragon pipe (13) offers several osculums (14), rises material flood dragon pipe (13) defeated shell motor (15) is connected to, the lower section of osculum (14) is equipped with to be open accordingly with waterpipe (4).

A kind of 3. coffee fresh fruit processing water circulation utilization system according to claim 1, which is characterized in that the fermentation vat It is formed in several fermentation tanks (16) being longitudinally arranged in order, the bottom of the fermentation tank (16) is in ramped shaped, and on the slope By the step (17) of several longitudinal arrangements that gradient formation height is sequentially mutually arranged, and edge has upwards step (17) from the inside to surface Gradient, emptying gate (18) is set to fermentation tank (16) base side, and emptying gate (18) is connected to water outlet (5).

A kind of 4. coffee fresh fruit processing water circulation utilization system according to claim 1, which is characterized in that the water outlet (5) filter device (19) is also equipped between settling tank (8), the discharge end of filter device (19) connects impurity collecting tank (20), The other end is connected into settling tank (8).

A kind of 5. coffee fresh fruit processing water circulation utilization system according to claim 4, which is characterized in that the filtering dress It puts (19) and includes filtered motor (21), screen belt (22), guipure roller (23)；Lautertuns is installed above screen belt (22) (24), lautertuns (24) is connected to waterpipe (4), from water outlet (5) for another section with water below screen belt (22) Pipeline (4) is connected to waterpipe (4) in settling tank (8) by this, and the end of screen belt (22) extends to impurity collecting tank (20)。

A kind of 6. coffee fresh fruit processing water circulation utilization system according to claim 1, which is characterized in that the water pump (9) it is also connected with that liquid level sensor (25) is installed, the level height of liquid level sensor (25) is not less than the level where water pump (9) Highly, the liquid level sensor (25) is connected to the motor of water pump (9).