CN207463489U - A kind of spray equipment used in aluminium alloy inner container spinning process - Google Patents
A kind of spray equipment used in aluminium alloy inner container spinning process Download PDFInfo
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- CN207463489U CN207463489U CN201721401287.4U CN201721401287U CN207463489U CN 207463489 U CN207463489 U CN 207463489U CN 201721401287 U CN201721401287 U CN 201721401287U CN 207463489 U CN207463489 U CN 207463489U
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- injection valve
- air delivering
- cylinder
- delivering pipeline
- lubricating grease
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Abstract
The utility model provides the spray equipment used in a kind of aluminium alloy inner container spinning process, and described device includes lubricating grease storage device, total voltage regulating module, flexible sealing pressing device, feeding device and injection apparatus；Injection apparatus includes injection valve pressue device, injection valve and atomizer；Feeding device includes cylinder, the second air delivering pipeline, the second pressure reducing valve, filter pump and conveying pipeline；Filter pump is located at the middle part in cylinder, and one end of the second air delivering pipeline is connected with total voltage regulating module, and the other end is connected by the second pressure reducing valve with cylinder；One end of conveying pipeline is connected with the lower part of cylinder, and the other end is connected with injection valve；Flexible sealing pressing device includes cross bar and the montant being connected with cross bar；Montant is in hollow form, and one end is connected across cross bar with the cylinder of feeding device, and the other end connects a disk.The lubricating grease that spray equipment provided by the utility model is sprayed is aerosol state, and the distribution of aerosol state lubricating grease is more uniform.
Description
Technical field
The utility model is related to metal tube processing mold lubrication technical field, more particularly to a kind of aluminium alloy inner container spinning work
The spray equipment used in skill.
Background technology
In the past, tubing was made to be rotated with mold on one side, and was spun into shape dress by what spinning roller feeding made tubing continuous modification on one side
It puts known.Such rotary pressing moulding device usually has the core model (i.e. shaping dies) being installed in rotary shaft, tubing
It is pressed on core model to be molded by spinning roller.
The lubrication of mold is to influence the importance of die life, and conventional lubricating method is used in advance in mold
Upper coating lubricating oil opens up oil groove in mould inside and is lubricated；These lubricating methods are disadvantageous in that cannot be to profit
It slips over Cheng Jinhang effectively to control, or volatilizing in advance so as to cause lubricating oil is generated in practical applications, lubrication is caused not filled
Point；Adhere to excessive lubricating oil in die surface, waste material is caused to be adhered on mold, these are all unfavorable in spinning process
The normal use of mold；If there is the insufficient phenomenon of lubrication during the high-speed cruising of mold, then in the very short time
It is interior to gather a large amount of heat, deteriorate the working environment of mold, accelerated wear test influences the service life of mold；If there is
Waste material adhesion can then cause product or mold to damage, seriously affect processing efficiency.Therefore a kind of effective mold profit is needed
Sliding method.
Oil foglubrication is a kind of efficient lubricating method of comparison, but in conventional method, and lubricating oil mist of oil is directly from atomizer
It sprays, is difficult to be sprayed from atomizer for the higher grease of some viscosity (i.e. lubricating grease), lubricating grease spray volume can be caused limited,
And lubricating grease is easy to block atomizer outlet；In addition i.e. enabled to spray lubricating grease, the lubricating grease to gush out is nor mist
Glue, it is thus possible to cause lubricant effect bad, while also result in the waste of lubricating grease, working efficiency is not also high.
Utility model content
To solve the above problems, the utility model provides the spray equipment used in a kind of aluminium alloy inner container spinning process.
Using the device of the utility model, high viscosity lubricating grease passes through the first time pressurization of platen lifting gear and injection valve pressue device
Second pressurization pressure process twice, can make high viscosity lubricating grease be atomized, die surface is equably sprayed on, with use
It coating lubricating oil or opens up the traditional lubrication mode that oil groove is lubricated on mold in advance in mould inside and compares, the lubrication side
Method significantly have high lubricating effect, lubrication more fully, many advantages, such as lubricating grease loss is extremely low, lubricating efficiency is high etc.；The device
It is easy to operate, will not block, greatly improve work efficiency.
The utility model provides following technical solution：
The spray equipment used in a kind of aluminium alloy inner container spinning process, described device include lubricating grease storage device, total
Voltage regulating module, flexible sealing pressing device, feeding device and injection apparatus；
The injection apparatus includes injection valve pressue device, injection valve and atomizer；The injection valve pressue device with
Injection valve is connected；Injection valve includes grease inlet and grease outlet, and the grease outlet of injection valve is connected with atomizer；
The feeding device includes cylinder, the second air delivering pipeline, the second pressure reducing valve, filter pump and conveying pipeline；The filtering
Pump is located at the middle part in cylinder, and one end of second air delivering pipeline is connected with total voltage regulating module, second air delivering pipeline
The other end is connected by the second pressure reducing valve with the cylinder；One end of the conveying pipeline is connected with the lower part of cylinder, conveying pipeline
The other end is connected with the grease inlet of injection valve；
The flexible sealing pressing device includes cross bar and the montant being connected with cross bar；The montant is in hollow form, one
End is connected across the cross bar with the cylinder of feeding device, and the other end connects a disk；
The montant opening that lubricating grease in the lubricating grease storage device passes through positioned at disk one end enters the feeding device.
According to the utility model, the spray equipment further includes platen lifting gear；The platen lifting gear includes rising
Switch, the first air delivering pipeline, 2 cylinders, the first pressure reducing valve, third air delivering pipeline and the 4th air delivering pipeline drop；
The direction switch is arranged on total voltage regulating module, for controlling the open mode of platen lifting gear；
First pressure reducing valve is connect with one end of the first air delivering pipeline, the other end of the first air delivering pipeline and 2 cylinders
It is connected, the moving component on 2 cylinders is connect with the cross bar of flexible sealing pressing device, and 2 cylinders are positioned at described soft
The both sides of property seal pressing device；
One end of the third air delivering pipeline is connected with total voltage regulating module, the other end of the third air delivering pipeline with it is described
The cylinder of feeding device is connected；One end of 4th air delivering pipeline is connected with the cylinder lower end of the feeding device, and the 4th is defeated
The other end of air pipe is in the inside of lubricating grease storage device.
It will be appreciated by those skilled in the art that after platen lifting gear being controlled to open by the direction switch, it is flexible close
Envelope pressing device moves up and down under the driving of 2 cylinders, controls the lifting of cylinder；Meanwhile pass through during pushing
Three air delivering pipelines and the 4th air delivering pipeline are evacuated flexible sealing pressing device, make in the flexible sealing pressing device
Disk compresses lubricating grease in lubricating grease storage device；Pressure differential is then generated by the second decompression pressure regulating valve so that described
The montant opening that lubricating grease in lubricating grease storage device passes through positioned at disk one end enters the feeding device.Lubricating grease exhausts it
Afterwards, by controlling direction switch, flexible sealing is compressed by third air delivering pipeline and the 4th air delivering pipeline while rising
Device carries out gas injection so that the disk in flexible sealing pressing device preferably takes off with the lubricating grease in lubricating grease storage device
From.
According to the utility model, the injection valve pressue device includes gas circuit and switch；It is adjusted with total one end of the gas circuit
Die block is connected, and the other end is connected with injection valve；The opening and closing switched for controlling injection valve pressue device.Example
Such as, the switch is floor push, for the ease of operation.
According to the utility model, the platen lifting gear, the feeding device, the injection valve pressue device and third
Air delivering pipeline shares a total voltage regulating module.
According to the utility model, total external 2-6MPa of voltage regulating module, the preferably air source of 3-5MPa.Pass through total pressure regulation mould
Block adjusts airline pressure size.
According to the utility model, the injection valve is pressure valve.
According to the utility model, the injection valve includes shell and pressue device；Wherein, pressue device is located at the interior of shell
Portion；The grease inlet is located on the side wall of shell；The first end of shell is provided with the air admission hole for installing pressue device, injection
The grease outlet of valve is arranged on the second end of shell.
According to the utility model, the grease that the atomizer sprays is misty fat.
According to the utility model, the flexible sealing pressing device further includes the supporting rod being arranged in parallel with the montant,
One end of the supporting rod is connected with the cross bar, and the other end of the supporting rod is connect with the disk.
For example, the flexible sealing pressing device includes two supporting rods, described two supporting rods are symmetricly set on
The both sides of the montant.
Included using the method that above-mentioned spray equipment sprays lubricating grease in aluminium alloy inner container spinning process following
Step：
1) machine tool chief axis and mold are rotated, starts spray equipment, by lubricating grease spray coating in die surface；
2) stop rotating, by lubricating grease be applied to mold far from face, particularly R angles outside spindle end at；
3) the aluminium-alloy pipe pipe for treating spinning is placed on spraying frame, spray equipment is started again, by lubricating grease spray coating
In internal surface of bloom.
Wherein, the lubricating grease is extreme boundary lubrication grease, and viscosity is ISO VG 150 to 680.
Wherein, in step 1), the coating layer thickness of spraying is not more than 0.2mm, for example, 0.05-0.15mm.
Wherein, in step 2), the coating layer thickness of smearing should be not more than 0.3mm, for example, 0.1-0.2mm.
Wherein, in step 3), the coating layer thickness of spraying is not more than 0.1mm, for example, 0.02-0.08mm.
The spraying for the die surface lubricating grease that above-mentioned spray equipment can be used for used in aluminium-alloy pipe spinning process.
Advantageous effect：
The lubricating grease that spray equipment provided by the utility model is sprayed is the greasing substance of aerosol state, same volume
Lubricating grease is wider than its lubrication area in liquid in aerosol state, circulation is stronger, therefore can realize to lubricating grease
Consumption is less；And the distribution uniform of aerosol state lubricating grease, therefore spray on die surface, the profit of die surface can be made
Consistent lubricant is more uniformly spread, and is conducive to the lubrication of metal pipe material and mold；The lubricating grease of aerosol state is compared with the lubricating oil of liquid
Good fluidity, pressure bigger spray into lubricant housings through high pressure gas, lubricate lubrication of the speed than the lubricating oil of liquid of response
Response is fast very much.
Description of the drawings
Fig. 1 shows the rearviews of spray equipment used in aluminium alloy inner container spinning process；
Fig. 2 represents the front view of spray equipment used in aluminium alloy inner container spinning process；
Wherein, 1 is lubricating grease storage device, and 2 be total voltage regulating module, and 3 be platen lifting gear, and 31 be direction switch, 32
For the first air delivering pipeline, 33 be 2 cylinders, and 34 be flexible sealing pressing device, and 35 be the first pressure reducing valve, and 4 be feeding device, 41
It is the second pressure reducing valve for the second air delivering pipeline, 42,43 be filter pump, and 44 be conveying pipeline, and 45 be third air delivering pipeline, and 46 be the 4th
Air delivering pipeline, 5 be injection valve pressue device, and 51 be gas circuit, and 6 be injection valve, and 7 be atomizer.
Specific embodiment
With reference to specific embodiment, the utility model is expanded on further.It should be understood that these embodiments are merely to illustrate this
Utility model rather than limitation the scope of protection of the utility model.Furthermore, it is to be understood that having read disclosed in the utility model
Content after, those skilled in the art can make various changes or modifications the utility model, and such equivalent forms are equally fallen
In the utility model within the limits of the protection.
Embodiment 1
As depicted in figs. 1 and 2, it is the spray equipment used in a kind of aluminium alloy inner container spinning process, described device includes
Lubricating grease storage device 1, total voltage regulating module 2, flexible sealing pressing device 34, feeding device 4 and injection apparatus；
The injection apparatus includes injection valve pressue device 5, injection valve 6 and atomizer 7；The injection valve pressue device
5 are connected with injection valve 6；Injection valve 6 includes grease inlet and grease outlet, and the grease outlet of injection valve 6 is connected with atomizer 7；
The feeding device 4 includes cylinder, the second air delivering pipeline 41, the second pressure reducing valve 42, filter pump 43 and conveying pipeline 44；
The filter pump 43 is located at the middle part in cylinder, and one end of second air delivering pipeline 41 is connected with total voltage regulating module 2, and described
The other end of two air delivering pipelines 41 is connected by the second pressure reducing valve 42 with the cylinder；One end of the conveying pipeline 44 and cylinder
Lower part is connected, and the other end of conveying pipeline 44 is connected with the grease inlet of injection valve 6；
The flexible sealing pressing device 34 includes cross bar and the montant being connected with cross bar；The montant is in hollow form,
One end is connected across the cross bar with the cylinder of feeding device 4, and the other end connects a disk；
The montant opening that lubricating grease in the lubricating grease storage device 1 passes through positioned at disk one end enters the feeding device
4。
Wherein, the spray equipment further includes platen lifting gear 3；The platen lifting gear 3 include direction switch 31,
First cylinder 33 of air delivering pipeline 32,2, the first pressure reducing valve 35,45 and the 4th air delivering pipeline 46 of third air delivering pipeline；
The direction switch 31 is arranged on total voltage regulating module 2, for controlling the open mode of platen lifting gear 3；
First pressure reducing valve 35 is connect with one end of the first air delivering pipeline 32, the other end and 2 of the first air delivering pipeline 32
A cylinder 33 is connected, and the moving component on 2 cylinders 33 is connect with the cross bar of flexible sealing pressing device 34, and 2 gas
Cylinder 33 is located at the both sides of the flexible sealing pressing device 34；
One end of the third air delivering pipeline 45 is connected with total voltage regulating module 2, the other end of the third air delivering pipeline 45
It is connected with the cylinder of the feeding device 4；One end of 4th air delivering pipeline 46 and the cylinder lower end phase of the feeding device 4
Even, the other end of the 4th air delivering pipeline 46 is in the inside of lubricating grease storage device 1.
It will be appreciated by those skilled in the art that after platen lifting gear 3 being controlled to open by the direction switch 31, it is flexible
Seal pressing device 34 moves up and down under the driving of 2 cylinders 33, controls the lifting of cylinder；Meanwhile during pushing
Flexible sealing pressing device 34 is evacuated by 45 and the 4th air delivering pipeline 46 of third air delivering pipeline, makes the flexible sealing
Disk in pressing device 34 compresses lubricating grease in lubricating grease storage device 1；Then pressure is adjusted by the second pressure reducing valve 42 to produce
Raw pressure differential so that the montant opening that the lubricating grease in the lubricating grease storage device 1 is passed through positioned at disk one end enters described defeated
Expect device 4.After lubricating grease exhausts, by controlling direction switch 31, by third air delivering pipeline 45 and the while rising
Four air delivering pipelines 46 carry out gas injection to flexible sealing pressing device 34 so that disk and lubrication in flexible sealing pressing device 34
Lubricating grease in fat storage device 1 is preferably detached from.
Wherein, the injection valve pressue device 5 includes gas circuit 51 and switch；One end of the gas circuit 51 and total voltage regulating module
2 are connected, and the other end is connected with injection valve 6；The opening and closing switched for controlling injection valve pressue device 5.For example, institute
Switch is stated as floor push, for the ease of operation.
Wherein, the platen lifting gear 3, the feeding device 4, the injection valve pressue device 5 and third appendix
Road 45 shares a total voltage regulating module 2.
Wherein, the 2 external 2-6MPa of total voltage regulating module, the preferably air source of 3-5MPa.Gas is adjusted by total voltage regulating module 2
Road pressure size.
Wherein, the injection valve 6 is pressure valve.
Wherein, the injection valve 6 includes shell and pressue device；Wherein, pressue device is located at the inside of shell；It is described into
Fat mouth is located on the side wall of shell；The first end of shell is provided with the air admission hole for installing pressue device, and injection valve 6 goes out fat
Mouth is arranged on the second end of shell.
Wherein, the grease that the atomizer 7 sprays is misty fat.
Wherein, the flexible sealing pressing device 34 further includes the supporting rod being arranged in parallel with the montant, the support
One end of bar is connected with the cross bar, and the other end of the supporting rod is connect with the disk.
For example, the flexible sealing pressing device 34 includes two supporting rods, described two supporting rods are symmetrical arranged
In the both sides of the montant.
The die surface lubrication that spray equipment provided by the utility model can be used for used in aluminium-alloy pipe spinning process
The spraying of fat.
Embodiment 2
The method packet sprayed using the spray equipment in embodiment 1 to the lubricating grease in aluminium alloy inner container spinning process
Include following steps：
1) lubricating grease spray coating device is started, rotates machine tool chief axis and mold, by the extreme pressure that viscosity is ISO VG 150 to 680
Lubricant grease even application is in die surface, thickness 0.2mm；
2) stop rotating, by viscosity for 150 to 680 extreme boundary lubrication greases of ISO VG be applied to mold far from spindle end outside
At side face, particularly R angles, thickness 0.3mm；
3) the aluminium-alloy pipe pipe for treating spinning is placed on spraying frame, starts spray equipment again, be ISO by viscosity
150 to 680 extreme pressure grease even applications of VG are in internal surface of bloom, thickness 0.1mm.
More than, the embodiment of the utility model is illustrated.But the utility model is not limited to above-mentioned implementation
Mode.Within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done, should be included in
Within the scope of protection of the utility model.
Claims (10)
1. the spray equipment used in a kind of aluminium alloy inner container spinning process, which is characterized in that described device is stored up including lubricating grease
Cryopreservation device, total voltage regulating module, flexible sealing pressing device, feeding device and injection apparatus；
The injection apparatus includes injection valve pressue device, injection valve and atomizer；The injection valve pressue device and injection
Valve is connected；Injection valve includes grease inlet and grease outlet, and the grease outlet of injection valve is connected with atomizer；
The feeding device includes cylinder, the second air delivering pipeline, the second pressure reducing valve, filter pump and conveying pipeline；The filter pump position
In the middle part in cylinder, one end of second air delivering pipeline is connected with total voltage regulating module, second air delivering pipeline it is another
End is connected by the second pressure reducing valve with the cylinder；One end of the conveying pipeline is connected with the lower part of cylinder, conveying pipeline it is another
End is connected with the grease inlet of injection valve；
The flexible sealing pressing device includes cross bar and the montant being connected with cross bar；The montant is in hollow form, and one end is worn
It crosses the cross bar to connect with the cylinder of feeding device, the other end connects a disk；
The montant opening that lubricating grease in the lubricating grease storage device passes through positioned at disk one end enters the feeding device.
2. spray equipment according to claim 1, which is characterized in that the spray equipment further includes platen lifting gear；
The platen lifting gear includes direction switch, the first air delivering pipeline, 2 cylinders, the first pressure reducing valve, third air delivering pipeline and the
Four air delivering pipelines；
The direction switch is arranged on total voltage regulating module, for controlling the open mode of platen lifting gear；
First pressure reducing valve is connect with one end of the first air delivering pipeline, the other end of the first air delivering pipeline and 2 cylinders,
Moving component on 2 cylinders is connect with the cross bar of flexible sealing pressing device, and 2 cylinders are located at the flexible sealing
The both sides of pressing device；
One end of the third air delivering pipeline is connected with total voltage regulating module, the other end and the conveying of the third air delivering pipeline
The cylinder of device is connected；One end of 4th air delivering pipeline is connected with the cylinder lower end of the feeding device, the 4th appendix
The other end on road is in the inside of lubricating grease storage device.
3. spray equipment according to claim 1, which is characterized in that the injection valve pressue device includes gas circuit and opens
It closes；One end of the gas circuit is connected with total voltage regulating module, and the other end is connected with injection valve；It is described to switch that injection valve is controlled to add
The opening and closing of pressure device.
4. spray equipment according to claim 2, which is characterized in that the platen lifting gear, the feeding device, institute
It states injection valve pressue device and third air delivering pipeline shares a total voltage regulating module.
5. according to claim 1-4 any one of them spray equipments, which is characterized in that total external 2-6MPa of voltage regulating module
Air source.
6. according to claim 1-4 any one of them spray equipments, which is characterized in that the injection valve is pressure valve.
7. according to claim 1-4 any one of them spray equipments, which is characterized in that the injection valve includes shell and pressurization
Device；Wherein, pressue device is located at the inside of shell；The grease inlet is located on the side wall of shell；The first end setting of shell
The air admission hole of installation pressue device is useful for, the grease outlet of injection valve is arranged on the second end of shell.
8. according to claim 1-4 any one of them spray equipments, which is characterized in that the grease that the atomizer sprays is
Misty fat.
9. according to claim 1-4 any one of them spray equipments, which is characterized in that the flexible sealing pressing device also wraps
Include the supporting rod being arranged in parallel with the montant, one end of the supporting rod is connected with the cross bar, the supporting rod it is another
End is connect with the disk.
10. spray equipment according to claim 9, which is characterized in that the flexible sealing pressing device includes two institutes
Supporting rod is stated, described two supporting rods are symmetricly set on the both sides of the montant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721401287.4U CN207463489U (en) | 2017-10-26 | 2017-10-26 | A kind of spray equipment used in aluminium alloy inner container spinning process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721401287.4U CN207463489U (en) | 2017-10-26 | 2017-10-26 | A kind of spray equipment used in aluminium alloy inner container spinning process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207463489U true CN207463489U (en) | 2018-06-08 |
Family
ID=62265276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721401287.4U Active CN207463489U (en) | 2017-10-26 | 2017-10-26 | A kind of spray equipment used in aluminium alloy inner container spinning process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207463489U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109701774A (en) * | 2017-10-26 | 2019-05-03 | 昊瑞森（固安）能源科技有限公司 | Spray equipment and spraying method used in a kind of aluminium alloy inner container spinning process |
| CN110893442A (en) * | 2018-09-12 | 2020-03-20 | 昊瑞森（固安）能源科技有限公司 | Die in aluminum alloy gas cylinder liner spinning process and liner lubricating method |
-
2017
- 2017-10-26 CN CN201721401287.4U patent/CN207463489U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109701774A (en) * | 2017-10-26 | 2019-05-03 | 昊瑞森（固安）能源科技有限公司 | Spray equipment and spraying method used in a kind of aluminium alloy inner container spinning process |
| CN109701774B (en) * | 2017-10-26 | 2023-11-10 | 深圳昊海森氢能科技有限公司 | Spraying device and spraying method used in aluminum alloy liner spinning process |
| CN110893442A (en) * | 2018-09-12 | 2020-03-20 | 昊瑞森（固安）能源科技有限公司 | Die in aluminum alloy gas cylinder liner spinning process and liner lubricating method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230703 Address after: 3E Industrial Park, No. 18 Chunyao Road, Caohu Street, Suzhou City, Jiangsu Province, 215131 Patentee after: Haohaisen (Suzhou) new material technology Co.,Ltd. Address before: 065500 Tongda Road, industrial south zone, Gu'an County, Langfang City, Hebei Province (in the hospital of Hongguang company) Patentee before: HORIZON (GU'AN) ENERGY TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right |