CN207414795U - Multi-ram forging production line - Google Patents
Multi-ram forging production line Download PDFInfo
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- CN207414795U CN207414795U CN201721605825.1U CN201721605825U CN207414795U CN 207414795 U CN207414795 U CN 207414795U CN 201721605825 U CN201721605825 U CN 201721605825U CN 207414795 U CN207414795 U CN 207414795U
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Abstract
The utility model is related to technical field of forging, are specifically a kind of multi-ram forging production line.Including the raw material blanking station being arranged in order, blank feeding station, sensing heating station, water de-scaling station, spraying lubrication station, forging station, forging transfer station, raw material blanking station is equipped with saw cutting device and storing frame, blank feeding station is equipped with hanging apparatus and operating platform, sensing heating station is equipped with Medium Frequency Induction Heating Furnace, Medium Frequency Induction Heating Furnace gating location is equipped with V-groove and the first pusher cylinder, water de-scaling station is equipped with De-scaling box, registration roller is respectively equipped in De-scaling box, dephosphorization ring, spraying lubrication station is equipped with feeding manipulator and spray coating mechanical hand；Forging station is equipped with multi-ram forging hydraulic press and mold, and forging transfer station is equipped with blanking mechanical hand, carrier chain and blank forged piece storage area.Each station of the utility model set it is close, can each forging of continuous production, it can be achieved that unattended automatically control, production efficiency is high.
Description
Technical field
The utility model is related to technical field of forging, are specifically a kind of multi-ram forging production line.
Background technology
At present, field shaped structure is forged compared with complex forging generally forming workblank first, and part is processed by blank, with
The development of forging technology, using multi-ram forging can directly forge some are hollow, with endoporus or surface with boss and branch
Complex forging, this technology reduce part processing capacity, improve the comprehensive performance of forging, but most of multidirectional moulds at present
Forging, is all that function modifications are carried out on original forging press and production line, can not realize the continuous production of multiclass forging, production efficiency
It is low, it is unsuitable for producing the multi-ram forging part of plurality of specifications model.
Utility model content
The utility model aims to solve the problem that the above problem, being capable of each forging of continuous production, production efficiency so as to provide one kind
High multi-ram forging production line.
The utility model solves described problem, the technical solution adopted is that：
A kind of multi-ram forging production line, including the raw material blanking station, blank feeding station, sensing heating work being arranged in order
Position, water de-scaling station, spraying lubrication station, forging station, forging transfer station；
Raw material blanking station is equipped with saw cutting device and the storing frame for holding the good blank of sawing；
Blank feeding station is equipped with hanging apparatus and operating platform, and operating platform is equipped with platform guardrail, staircase and send
Expect platform, storing frame is transported to by hanging apparatus on operating platform, and the blank in storing frame is transported to feeding by hanging apparatus
On platform；
Sensing heating station is equipped with Medium Frequency Induction Heating Furnace, and the gating location of Medium Frequency Induction Heating Furnace is equipped with V-groove
With the first pusher cylinder, V-groove is connected with feeding table receives the blank that slips on feeding table, and the blank on V-groove passes through first
Pusher cylinder is pushed in Medium Frequency Induction Heating Furnace；
Water de-scaling station be equipped with De-scaling box, de-scaling water system, sedimentation basin, firecoat collecting pit, the feed inlet of De-scaling box and
Discharge port connects the charging slideway being obliquely installed and discharging slideway respectively, and charging slideway upper end connects Medium frequency induction by upper roller-way
The discharge port of heating furnace, charging slideway and the junction of upper roller-way are equipped with the second pusher cylinder, and the lower end for the slideway that discharges is under
Roller-way connection spraying lubricates station, and registration roller, the dephosphorization ring above registration roller are respectively equipped in De-scaling box, and registration roller receives
It feeds the blank slipped on slideway and the blank after the completion of dephosphorization is sent on discharging slideway, dephosphorization ring connection Scale Removal Water System；
Spraying lubrication station is equipped with feeding manipulator and spray coating mechanical hand；
Forging station is equipped with multi-ram forging hydraulic press, and mold, lower roll are housed on the work top of multi-ram forging hydraulic press
The blank sent out on road is fed through by feeding manipulator in the cavity of mold；
Forging transfer station is equipped with blanking mechanical hand, carrier chain and blank forged piece storage area, and the blank after forging passes through
Blanking mechanical hand is delivered on carrier chain, and the blank on carrier chain is delivered to blank forged piece storage area by running gear.
Using the utility model of above-mentioned technical proposal, compared with prior art, the characteristics of protruding, is：
Each station of production line set it is close, can each forging of continuous production, it can be achieved that unattended automatically control, production effect
Rate is high.
Preferably, the further technical solution of the utility model is：
The lower end of corresponding charging slideway is equipped with block in dephosphorization case, for that will feed the gear of the blank on slideway in registration roller
On.
Description of the drawings
Fig. 1 is the utility model embodiment production line integral layout structure diagram；
Fig. 2 is the structure diagram that the utility model embodiment operating platform is connected with Medium Frequency Induction Heating Furnace；
Fig. 3 is the structure diagram of the utility model embodiment dephosphorization case；
Fig. 4 is the side structure schematic view of Fig. 3；
Fig. 5 is the main structure diagram of the utility model embodiment dephosphorization ring；
Fig. 6 is the side structure schematic view of Fig. 5；
In figure：Raw material blanking station 1；Blank feeding station 2；Sensing heating station 3；Water de-scaling station 4；Spray greaser
Position 5；Forging station 6；Forging transfer station 7；Blank forged piece storage area 8；Carrier chain 9；Blanking mechanical hand 10；Multi-ram forging hydraulic pressure
Machine 11；Spray coating mechanical hand 12；Feeding manipulator 13；Central control room 14；De-scaling box 15；Medium Frequency Induction Heating Furnace 16；De-scaling water
System 17；Operating platform 18；Hanging apparatus 19；Saw cutting device 20；Storing frame 21；Platform guardrail 22；Feeding table 23；Blank 24；
Upper roller-way 25；V-groove 26；First pusher cylinder 27；Staircase 28；Second pusher cylinder 29；Dephosphorization ring 30；Lower roller 31；Charging
Slideway 32；Discharge slideway 33；Nozzle 34；Block 35；Registration roller 36；
Specific embodiment：
With reference to embodiment, the utility model is described in further detail, and purpose, which is only that, more fully understands the utility model
Content, therefore, the cited case are not intended to limit the scope of protection of the utility model.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, a kind of multi-ram forging production line, including the raw material blanking being arranged in order
Work, 1, blank feeding station 2, sensing heating station 3, water de-scaling station 4, spraying lubrication station 5, forging station 6, forging transfer
Station 7.
Raw material blanking station 1 is equipped with saw cutting device 20 and the storing frame 21 for holding the good blank 24 of sawing, raw material
Discharge station 1 is mainly used for forging blanking, configures saw cutting device 20, completes the processing of round bar, after finishing place round bar
Storing frame 21 is transported to blank feeding station 2 by the storing frame 21 specified by railcar or fork truck etc..
Blank feeding station 2 be equipped with hanging apparatus 19 and operating platform 18, operating platform 18 be equipped with platform guardrail 22,
Storing frame 21 equipped with blank 24 is transported on operating platform 18 and by blank 24 by staircase 28 and feeding table 23, hanging apparatus 19
It is transported on feeding table 23.
Sensing heating station 3 is equipped with Medium Frequency Induction Heating Furnace 16, and the gating location of Medium Frequency Induction Heating Furnace 16 is equipped with V
26 and first pusher cylinder 27 of type groove, V-groove 26 are connected the blank 24 for receiving and being slipped on feeding table 23 with feeding table 23, and first pushes away
Material cylinder 27 pushes the blank 24 on V-groove 26 in Medium Frequency Induction Heating Furnace 16, and Medium Frequency Induction Heating Furnace 16 is by blank 24
Laser heating is to technological temperature.
Water de-scaling station 4 be equipped with De-scaling box 15, de-scaling water system 17, sedimentation basin, firecoat collecting pit, De-scaling box 15 into
Material mouth and discharge port connect the charging slideway 32 being obliquely installed and discharging slideway 33 respectively, and 32 upper end of charging slideway passes through upper roller-way
The discharge port of 25 connection Medium Frequency Induction Heating Furnaces 16, charging slideway 32 and the junction of upper roller-way 25 are equipped with the second pusher cylinder
29, the lower end for the slideway 33 that discharges connects spraying lubrication station 5 by lower roller 31, be respectively equipped in De-scaling box 15 registration roller 36,
Dephosphorization ring 30 above registration roller 36, registration roller 36 receive the blank 24 that slips on charging slideway 32 and will be after the completion of dephosphorization
Blank 24 be sent into discharging slideway 33 on, dephosphorization ring 30 connect Scale Removal Water System 17, dephosphorization ring 30 be equipped with nozzle 34, by removing
The high pressure water of phosphorus water system 17 clears up 24 surface scale of hot blank delivered into from upper roller-way 25 in dephosphorization case 15 dry
Only.
Spraying lubrication station 5 is equipped with feeding manipulator 13 and spray coating mechanical hand 12；Spraying lubrication station 5 sets integrated spray
It applies lubricant and sprays the spray coating mechanical hand 12 of cooling water, realize the functions such as purging, spraying, lubrication, cleaning mould rapidly and efficiently
Have remaining oxide skin residue in cavity, the even application of agent is lubricated to mold cavity and punch, and in continuous production
Can timely it cool down to mold and punch.
Forging station 6 is equipped with multi-ram forging hydraulic press 11, and mold is housed on the work top of multi-ram forging hydraulic press 11,
The appearance and size of mold is fixed, and mold cavity is designed according to wrought form, and the blank 24 sent out on lower roller 31 is by upper
Material manipulator 13 is fed through in the cavity of mold；
Forging transfer station 7 is equipped with blanking mechanical hand 10, carrier chain 9 and blank forged piece storage area 8, the blank after forging
24 are delivered to by blanking mechanical hand 10 on carrier chain 9, and the blank 24 on carrier chain 9 is delivered to blank forged piece by running gear
Storage area 8.
The course of work：
Raw material is sawed into the blank 24 for meeting technological requirement by saw cutting device 20 according to demand on raw material blanking station 1,
Blank 24 is transferred to using hanging apparatus 19 on the operating platform 18 of blank feeding station 2 after being placed into storing frame 21, and operation is flat
Platform 18 is equipped with platform guardrail 22 and staircase 28 and necessary space is easy to operation.
Blank 24 is put to feeding table 23, blank 24 slips into V-shaped groove 26 successively, and the first pusher cylinder 27 promotes base
Material 24 enters Medium Frequency Induction Heating Furnace 16, and induction coil, fire resisting furnace charge are equipped in the furnace body of Medium Frequency Induction Heating Furnace 16, can basis
Blank specification, heating temperature, productive temp etc. adjust furnace structure, and blank 24 is heated to technological temperature after furnace body, lead to
It crosses the upper roller-way 25 rotated and is transferred to water de-scaling station 4.
Blank 24 along upper roller-way 25 be transferred to water de-scaling station 4 when, by the second pusher cylinder 29 be pushed into charging slideway 32, into
Expect that the end of slideway 32 is equipped with block 35, ensure that blank 24 can be fallen between registration roller 36, the second pusher cylinder 29 pushes away at this time
Dynamic 30 downlink of de-scaling ring, de-scaling ring 30 are connected with Scale Removal Water System 17, nozzle 34 are set on de-scaling ring 30, can be adjusted according to blank 24
Whole spray time, distance, quantity for spray etc., after the completion of de-scaling, registration roller 36 makes blank 24 along discharging slideway 33 in the recession of cylinder
Lower roller 31 is slipped into, is gripped blank 24 to the work of the multi-ram forging hydraulic press 11 of forging station 6 by feeding manipulator 13
In the cavity of table top mold.
Spray coating mechanical hand 12 connects compressed air, water, lubricant etc. by pipeline, can complete spray high pressure by being switched fast
Gas, cooling water, lubricant, spray coating mechanical hand 12 is laid out by nozzle 34 and the adjustment of 34 angle of nozzle, to adapt to different moulds
Have cavity and punch.
Forging station 6 is equipped with multi-ram forging hydraulic press 11 and mold, and feeding manipulator 13 accurately shifts hot blank 24
To mold cavity, after completing forging action, forging is gripped to the carrier chain 9 of forging transfer station 7 by blanking mechanical hand 10
On, forging is transferred to by blank forged piece storage area 8 by running gear and is cooled down, forging station periphery sets necessary safety
Guardrail.
Central control room 14 is set, the control of single-station or jointly controlling for production line are realized by central control room 14.
The above is only the preferred feasible embodiment of the utility model, not thereby limits to the power of the utility model
Sharp scope, all equivalence changes made with the utility model specification and its accompanying drawing content, is both contained in the utility model
Within interest field.
Claims (2)
1. a kind of multi-ram forging production line, it is characterised in that：Including be arranged in order raw material blanking station, blank feeding station,
Sensing heating station, water de-scaling station, spraying lubrication station, forging station, forging transfer station；
Raw material blanking station is equipped with saw cutting device and the storing frame for holding the good blank of sawing；
Blank feeding station is equipped with hanging apparatus and operating platform, and operating platform is equipped with platform guardrail, staircase and feeding table,
Storing frame is transported to by hanging apparatus on operating platform, and the blank in storing frame is transported to by hanging apparatus on feeding table；
Sensing heating station is equipped with Medium Frequency Induction Heating Furnace, and the gating location of Medium Frequency Induction Heating Furnace is equipped with V-groove and the
One pusher cylinder, V-groove is connected with feeding table receives the blank that slips on feeding table, and the blank on V-groove passes through the first pusher
Cylinder is pushed in Medium Frequency Induction Heating Furnace；
Water de-scaling station is equipped with De-scaling box, de-scaling water system, sedimentation basin, firecoat collecting pit, the feed inlet of De-scaling box and discharging
Mouth connects the charging slideway being obliquely installed and discharging slideway respectively, and charging slideway upper end connects Frequency Induction Heating by upper roller-way
The discharge port of stove, charging slideway and the junction of upper roller-way are equipped with the second pusher cylinder, and the lower end for the slideway that discharges passes through lower roller
Connection spraying lubricates station, and registration roller, the dephosphorization ring above registration roller are respectively equipped in De-scaling box, and registration roller receives charging
Blank after the completion of dephosphorization is simultaneously sent on discharging slideway by the blank that is slipped on slideway, dephosphorization ring connection Scale Removal Water System；
Spraying lubrication station is equipped with feeding manipulator and spray coating mechanical hand；
Forging station is equipped with multi-ram forging hydraulic press, equipped with mold on the work top of multi-ram forging hydraulic press, on lower roller
The blank of submitting is fed through by feeding manipulator in the cavity of mold；
Forging transfer station is equipped with blanking mechanical hand, carrier chain and blank forged piece storage area, and the blank after forging passes through blanking
Manipulator is delivered on carrier chain, and the blank on carrier chain is delivered to blank forged piece storage area by running gear.
2. multi-ram forging production line according to claim 1, it is characterised in that：The lower end of corresponding charging slideway in dephosphorization case
Equipped with block, for the gear of the blank on slideway will to be fed in registration roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721605825.1U CN207414795U (en) | 2017-11-27 | 2017-11-27 | Multi-ram forging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721605825.1U CN207414795U (en) | 2017-11-27 | 2017-11-27 | Multi-ram forging production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207414795U true CN207414795U (en) | 2018-05-29 |
Family
ID=62303032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721605825.1U Active CN207414795U (en) | 2017-11-27 | 2017-11-27 | Multi-ram forging production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207414795U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717484A (en) * | 2017-11-27 | 2018-02-23 | 二十二冶集团精密锻造有限公司 | Multi-ram forging production line |
| CN112658181A (en) * | 2020-12-08 | 2021-04-16 | 宁国双宁机械有限公司 | Efficient bar forging production line for machining impeller shaft of washing machine |
| CN113399619A (en) * | 2020-03-16 | 2021-09-17 | 瑞安市中凯自动化科技有限公司 | Connecting rod forging process |
-
2017
- 2017-11-27 CN CN201721605825.1U patent/CN207414795U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717484A (en) * | 2017-11-27 | 2018-02-23 | 二十二冶集团精密锻造有限公司 | Multi-ram forging production line |
| CN113399619A (en) * | 2020-03-16 | 2021-09-17 | 瑞安市中凯自动化科技有限公司 | Connecting rod forging process |
| CN112658181A (en) * | 2020-12-08 | 2021-04-16 | 宁国双宁机械有限公司 | Efficient bar forging production line for machining impeller shaft of washing machine |
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