CN207387988U - A kind of foam concrete preparation facilities - Google Patents
A kind of foam concrete preparation facilities Download PDFInfo
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- CN207387988U CN207387988U CN201721463823.3U CN201721463823U CN207387988U CN 207387988 U CN207387988 U CN 207387988U CN 201721463823 U CN201721463823 U CN 201721463823U CN 207387988 U CN207387988 U CN 207387988U
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- tank
- foam concrete
- preparation facilities
- concrete preparation
- premixing tank
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Abstract
The utility model discloses a kind of foam concrete preparation facilities, it includes stent, controller, premixing tank and mixes and stirs tank, premixing tank is located at the top for mixing and stirring tank, and pass through and connected with mixing and stirring tank communicating pipe, pot bottom is mixed and stirred equipped with slurry transport pipe, premixing tank is connected by chain with cradle hangs, and chain is equipped with the weight sensor being connected with controller signals, premixing tank sets rabbling mechanism respectively with tank is mixed and stirred, and being equipped with raw material at the top of premixing tank fills mechanism.The device is stirred using two-stage, and is premixed stirring and mixed and stirred stirring and can be carried out at the same time, and can be shortened mixing time, be improved production efficiency, while cement slurry stirring is more uniform, obtains the foaming concrete of high quality.
Description
Technical field
The utility model belongs to environmental technology field, more particularly to a kind of foam concrete preparation facilities.
Background technology
With the development of industrialized production science and technology, building field light material is pre-formed usually in station, and foam concrete
Preparation be typically first to inject to mix and stir in tank by cement and water to be uniformly mixed, be poured into building materials immediately after adding foaming agent
In mold, foaming condensation shaping.At present, the preparation of foam concrete is mostly that powdered cement and water are respectively adopted volume or/and stream
Injection, which mixes and stirs to be stirred in tank, after gauge amount is mixed and made into cement slurry, is then injected and foamed by branch pipe in circulation duct
Agent freely mixes in cement slurry flow process.
The major defect one of this preparation method is that raw material metering accuracy is poor, influences product quality, and time-consuming bothersome,
Labor intensity is high;Second is that mixing and stirring, stirring efficiency is low, the cycle is long, influences production efficiency;Third, mixing uniformity is poor, cause product matter
Amount is low;Fourth, foaming agent degree of mixedness is low, the uniformity of foaming inside prefabricated shaped-section is also accordingly influenced, thereby reduces section bar
Heat-insulating property.So far, the above problem does not obtain ideal solution yet.
Utility model content
The technical problem to be solved by the utility model is to provide one kind can overcome defect in the prior art, energy
Effective production efficiency and quality, highly reliable, easy to operate, the low foam concrete preparation facilities of labor intensity.
Realize that above-mentioned purpose is adopted the technical scheme that:A kind of foam concrete preparation facilities, including stent, controller, pre-
It mixes tank and mixes and stirs tank, premixing tank is located at the top for mixing and stirring tank, and passes through and connected with mixing and stirring tank communicating pipe, mixes and stirs pot bottom and is equipped with slurry
Expect transfer tube, premixing tank is connected by chain with cradle hangs, and chain is equipped with the weight sensor being connected with controller signals,
Premixing tank sets rabbling mechanism respectively with tank is mixed and stirred, and being equipped with raw material at the top of premixing tank fills mechanism.
The rabbling mechanism of the premixing tank is Horizontal stirring mechanism.
The slurry transport pipe is equipped with foaming mixed organization.
The raw material filling mechanism is the cement silo and water storehouse, cement silo and water storehouse connected respectively with premixing tank
It is connected respectively by chain with cradle hangs, which is equipped with the weight sensor being connected with controller signals.
The foaming mixed organization includes the mixing drum that both ends connect respectively with slurry transport pipe, connects and connects on mixing drum
Foaming agent filling mechanism is connected with, is equipped with blender in mixing drum, which has the mandrel that both ends are connected with mixing machine, mandrel
On be laid with several fins.
The fin is radially set.
The fin is set in the shape of a spiral.
The fin is staggered in forward-reverse spiral.
The mandrel can rotate.
The communicating pipe, slurry transport pipe and cement silo and water storehouse connect position with premixing tank and set respectively and institute
State the mechanism for opening/closing of controller signals connection.
The utility model has the advantages that:
1)The foam concrete preparation facilities of the utility model, is stirred using two-stage, and premix stirring and mix and stir stirring can be simultaneously
It carries out, mixing time can be shortened, improve production efficiency, while cement slurry stirring is more uniform.
2)Cement raw material and water are weighed by electronic induction, and are automatically controlled by controller, effectively increase raw material proportioning
Accuracy, beneficial to the quality assurance of foam concrete.
3)Horizontal stirring mechanism in premixing tank is set, can quickly be stirred into the cement micro-powder kept afloat in water, thus
Mixing time can be greatlyd save, accordingly improves production efficiency.
4)The mixing of cement slurry and foaming agent uses special foaming mixed organization so that foam concrete mixing is more equal
It is even, beneficial to raising product performance.
5)Special stock storehouse is set above premixing tank, and stock, premix stir and mix and stir stirring and can be carried out at the same time, mutually
Do not interfere, the production cycle can be greatly shortened, improve the production efficiency of foam concrete.
6)Each operating position of the utility model is automatically controlled using controller, can realize the automatic of foam concrete production
Change so that links linking is compacter, and thus significantly reduces labor intensity.
Description of the drawings
The utility model is described further below in conjunction with the accompanying drawings:
Fig. 1 is the structure diagram of the utility model embodiment one;
Fig. 2 is the structure diagram of foaming mixed organization in embodiment one;
Fig. 3 is the structure diagram of embodiment two;
Fig. 4 is the structure diagram of foaming mixed organization in embodiment two.
Specific embodiment
The utility model is described further with reference to the accompanying drawings and examples.
Embodiment one
As shown in Figure 1, the foam concrete preparation facilities of the utility model, including stent 1, controller 12, premixing tank 5 and is mixed and stirred
Tank 2, premixing tank 5 is located at the top for mixing and stirring tank 2, and passes through and connected with mixing and stirring tank 2 communicating pipe 3.Keying can be set to control on communicating pipe 3
Mechanism processed, the opening-closing control mechanism may include cylinder 4 and butterfly valve or gate valve, and cylinder 4 is connected with controller signals, by controlling
Device 12 automatically controls the keying of communicating pipe 3 according to setting program, and rotary cylinder may be employed in cylinder 4, to control butterfly valve, also may be used
Telescopic cylinder is used to control gate valve.2 bottom of tank is mixed and stirred equipped with slurry transport pipe 17, slurry transport pipe 17 is equipped with and controller
The solenoid valve 16 of 12 signals connection.Premixing tank 5 is connected by chain 10 and the suspension of stent 1, and chain 10 is equipped with and controller 12
The weight sensor 11 of signal connection.Premixing tank 5 sets rabbling mechanism respectively with tank 2 is mixed and stirred, and rabbling mechanism includes servomotor
6th, 18 and agitating shaft 7,14, agitating shaft 7,14 is equipped with several paddles 13,15.The rabbling mechanism of premixing tank 5 is horizontal mixer
Structure, agitating shaft 7 is horizontally disposed, and paddle 13 rotates in a vertical plane, and can constantly stir the cement micro-powder kept afloat
Enter in water, accelerate the mixing velocity of cement and water;Vertical mixing mechanism can be used in the rabbling mechanism for mixing and stirring tank 2, will pass through premix
The slurry of stirring futher stirs so that cement is uniformly mixed with water, obtains the cement slurry of high quality.5 top of premixing tank is set
There are cement charge door 9 and water filling port 8, be respectively used to the raw material filling of cement and water.Slurry transport pipe 17 is equipped with foaming and mixes
Mechanism, the foaming mixed organization include the mixing drum 19 that both ends connect respectively with slurry transport pipe 17, are connected simultaneously on mixing drum 19
Foaming agent filling mechanism is communicated with, foaming agent filling mechanism includes the filler pipe 20 being connected to and in communication with mixing drum 19.Mixing
Blender can be set in cylinder 19, blender tool is laid with several fins 22,21 liang of mandrel there are one mandrel 21 on mandrel 21
End can be connected by supporting rack 23 with the inner wall of mixing drum 19.The fin 22 can radially be set, i.e. fin 22 and mandrel
21 diameter parallel;Further, fin 22 can also be set in the shape of a spiral, i.e., it has certain folder with the cross section of mandrel 21
Angle, not only can be to being stirred into the slurry in mixing drum 19 and foaming agent, but also has progradation;Further
, fin 22 can also be staggered in forward-reverse spiral, and 22 quantity of fin of right-handed screw can be more than backpitch fin 22, backpitch wing
Piece 22 can play slurry and foaming agent stirring action, while have damping action to the propulsion of mixture, and fin 22 may be used also
Length is misplaced, and backpitch fin 22 is shorter, and right-handed screw fin 22 is longer, suitably to reduce the damping of mixed slurry flowing,
It so stirs more abundant.
The foam concrete preparation facilities of present embodiment when in use, it is micro- cement can first to be injected by set amount into premixing tank 5
Powder, and pass through 11 accurate measurement of electronic induction weight sensor, waterside is then added by 11 side of electronic induction weight sensor again
Metering can start premix stirring after reaching setting proportioning.After cement micro-powder is fully entered in water and carries out tentatively stirring, lead to
It crosses to fall into communicating pipe 3 and mixes and stirs tank 2 and be again stirring for.Premixing tank 5 can also substantially be put down with the mixing time for mixing and stirring tank 2 by testing
It distributes, to accelerate speed of production, improves production efficiency.
Embodiment two
Referring to Fig. 2, Fig. 3, the raw material filling mechanism of the foam concrete preparation facilities of present embodiment can be respectively with premix
The cement silo 24 and water storehouse 25 that tank 5 connects, premixing tank 5 are seated on stent 1, cement silo 24 and water storehouse 25 are distinguished
By chain 26,27 and stent 1 suspension connect, chain 26,27 be equipped be connected with 12 signal of controller weight sensor 28,
29.It can also be in cement filler pipe 30, water injection pipe 31 and the cement silo 24 and water storehouse 25 transmitted for cement micro-powder and water
The position connected with premixing tank 5 sets the mechanism for opening/closing being connected with 12 signal of controller respectively, and mechanism for opening/closing may be employed
Solenoid valve 32,33 or butterfly valve or gate valve, are automatically controlled respectively by controller 12, and butterfly valve or gate valve can connect gas respectively
Cylinder 34,35.The preparation facilities of present embodiment is in use, can cement be filled respectively into cement silo 24 and water storehouse 25 simultaneously
And water, adding amount are accurately controlled by controller 12.After raw material matches somebody with somebody foot, respectively fallen in by controller control in premixing tank 5, and
Start its rabbling mechanism;After the completion of setting time premix stirring, controlled by controller 12 and open the communicating pipe 3, made pre-
Slurry material entirely falls in mix and stir and is stirred in tank 2.After mixing and stirring and stirring evenly cement slurry is made, water is made by controller 12
Material-mud, which is sent into the mixing drum 19 and is filled after foaming agent mixes by slurry transport pipe 17, is made foam concrete.This implementation
The foam concrete preparation facilities of mode can be carried out at the same time stock, premix stirring and mix and stir stirring, non-interference, you can to carry significantly
The production efficiency of high foam concrete.
As a further improvement, the mandrel 21 in the mixing drum 19 could be provided as rotation axis, i.e., in mandrel 21
The servomotor 35 that one end connection one is connected with 12 signal of controller, thus can further improve the quality of foam concrete.
The preferred embodiment of the utility model is described above, to illustrate the principle of the utility model and application,
It is to be understood that the utility model can otherwise be realized on the basis of without departing from these principles.
Claims (10)
1. a kind of foam concrete preparation facilities, it is characterised in that:Including stent, controller, premixing tank and tank is mixed and stirred, premixing tank is located at
The top of tank is mixed and stirred, and passes through and is connected with mixing and stirring tank communicating pipe, mixes and stirs pot bottom equipped with slurry transport pipe, premixing tank passes through chain
Be connected with cradle hangs, chain is equipped with the weight sensor that be connected with controller signals, premixing tank with mix and stir tank and set respectively
Rabbling mechanism, premixing tank top are equipped with raw material and fill mechanism.
2. foam concrete preparation facilities as described in claim 1, it is characterised in that:The rabbling mechanism of the premixing tank stirs to be horizontal
Mix mechanism.
3. foam concrete preparation facilities as described in claim 1, it is characterised in that:The slurry transport pipe is equipped with foaming and mixes
Mechanism.
4. foam concrete preparation facilities as described in claim 1, it is characterised in that:Raw material filling mechanism for respectively with premix
The cement silo and water storehouse of tank connection, cement silo and water storehouse are connected respectively by chain with cradle hangs, on the chain
Equipped with the weight sensor being connected with controller signals.
5. foam concrete preparation facilities as claimed in claim 3, it is characterised in that:The foaming mixed organization is distinguished including both ends
The mixing drum connected with slurry transport pipe has been connected to and in communication with foaming agent filling mechanism on mixing drum, batch mixing is equipped in mixing drum
Device, the blender have the mandrel that both ends are connected with mixing machine, several fins are laid on mandrel.
6. foam concrete preparation facilities as claimed in claim 5, it is characterised in that:The fin is radially set.
7. foam concrete preparation facilities as claimed in claim 5, it is characterised in that:The fin is set in the shape of a spiral.
8. foam concrete preparation facilities as claimed in claim 5, it is characterised in that:The fin is staggered in forward-reverse spiral.
9. foam concrete preparation facilities as claimed in claim 5, it is characterised in that:The mandrel can rotate.
10. foam concrete preparation facilities as described in claim 1 or 4, it is characterised in that:The communicating pipe, slurry transport pipe with
And cement silo and water storehouse set the mechanism for opening/closing being connected with the controller signals respectively with premixing tank connection position.
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CN201721463823.3U CN207387988U (en) | 2017-11-06 | 2017-11-06 | A kind of foam concrete preparation facilities |
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CN201721463823.3U CN207387988U (en) | 2017-11-06 | 2017-11-06 | A kind of foam concrete preparation facilities |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109016142A (en) * | 2018-07-11 | 2018-12-18 | 俞友航 | A kind of cement foam maker mixing device |
CN109109170A (en) * | 2018-10-22 | 2019-01-01 | 成都广维重工科技有限公司 | A kind of concrete stirring system |
CN109129905A (en) * | 2018-10-22 | 2019-01-04 | 成都广维重工科技有限公司 | A kind of up and down dynamic formula rabbling mechanism |
CN109176881A (en) * | 2018-09-20 | 2019-01-11 | 中铁三局集团有限公司 | A kind of stirring of small-size concrete feeding and blanking integration apparatus |
CN109227953A (en) * | 2018-10-22 | 2019-01-18 | 成都广维重工科技有限公司 | A kind of oscillatory type continuous mixer |
CN109876722A (en) * | 2019-04-04 | 2019-06-14 | 上海圣奎塑业有限公司 | Thermal insulation material raw material pre-mixing apparatus stage by stage |
CN110171056A (en) * | 2019-06-13 | 2019-08-27 | 合肥神舟建筑集团有限公司 | A kind of homogeneous fireproof heated board processing unit (plant) |
CN111943579A (en) * | 2019-05-16 | 2020-11-17 | 河海大学 | Coarse aggregate for foam concrete and production device thereof |
CN112976320A (en) * | 2021-02-24 | 2021-06-18 | 李雨民 | Mortar dosing unit with store raw materials structure |
-
2017
- 2017-11-06 CN CN201721463823.3U patent/CN207387988U/en active Active
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109016142A (en) * | 2018-07-11 | 2018-12-18 | 俞友航 | A kind of cement foam maker mixing device |
CN109176881A (en) * | 2018-09-20 | 2019-01-11 | 中铁三局集团有限公司 | A kind of stirring of small-size concrete feeding and blanking integration apparatus |
CN109109170A (en) * | 2018-10-22 | 2019-01-01 | 成都广维重工科技有限公司 | A kind of concrete stirring system |
CN109129905A (en) * | 2018-10-22 | 2019-01-04 | 成都广维重工科技有限公司 | A kind of up and down dynamic formula rabbling mechanism |
CN109227953A (en) * | 2018-10-22 | 2019-01-18 | 成都广维重工科技有限公司 | A kind of oscillatory type continuous mixer |
CN109876722A (en) * | 2019-04-04 | 2019-06-14 | 上海圣奎塑业有限公司 | Thermal insulation material raw material pre-mixing apparatus stage by stage |
CN111943579A (en) * | 2019-05-16 | 2020-11-17 | 河海大学 | Coarse aggregate for foam concrete and production device thereof |
CN111943579B (en) * | 2019-05-16 | 2022-05-10 | 河海大学 | Coarse aggregate for foam concrete and production device thereof |
CN110171056A (en) * | 2019-06-13 | 2019-08-27 | 合肥神舟建筑集团有限公司 | A kind of homogeneous fireproof heated board processing unit (plant) |
CN110171056B (en) * | 2019-06-13 | 2024-05-10 | 合肥神舟建筑集团有限公司 | Processing device for homogeneous fireproof insulation board |
CN112976320A (en) * | 2021-02-24 | 2021-06-18 | 李雨民 | Mortar dosing unit with store raw materials structure |
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