CN207387885U - A kind of intelligent manufacturing system of laminated veneer lumber - Google Patents
A kind of intelligent manufacturing system of laminated veneer lumber Download PDFInfo
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- CN207387885U CN207387885U CN201721215343.5U CN201721215343U CN207387885U CN 207387885 U CN207387885 U CN 207387885U CN 201721215343 U CN201721215343 U CN 201721215343U CN 207387885 U CN207387885 U CN 207387885U
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Abstract
The utility model is related to a kind of intelligent manufacturing systems of laminated veneer lumber, it is characterised in that：Including tactic automation feeder apparatus, single side roller glue machine, end automatic double surface gluer, automation assembly equipment and intelligent integral cutting machine successively, several feed belts are further included.The advantageous effect of utility model is that each unit slitless connection, full-automatic operation, each unit deft design is simple in structure, replaces manually, reducing artificial utilization rate with machine, labor cost is reduced for factory.
Description
Technical field
The utility model is related to a kind of intelligent manufacturing systems, particularly a kind of intelligent manufacturing system of laminated veneer lumber.
Background technology
Laminated veneer lumber (Laminated Veneer Lumber, LVL) be by thick veneer along rift grain direction lamination assembly,
The hot-press gluing material that sawing forms again, the characteristic of laminated veneer lumber (LVL) is mainly beautiful appearance, gives people vision with pure and fresh
Sense, even intensity are stablized, and durability is good, is not required to drying, and dimensional freedom is big etc..Laminated veneer lumber is since it is in specification, strong
The original advantage of degree, performance etc. has very extensive application range.
Laminated veneer lumber manufacture production process generally comprises the processes such as feeding, gluing, assembly, fixed length cutting, precompressed cutting,
As shown in Figure 1, in existing actual production：The sheetpile of log veneer is taken from warehouse by logistics fork truck in field or hutching
Go out, be transported to roller glue machine station；Veneer is manually sent into the two-sided roller glue of roller glue machine by gluing；Paddle (is passed through into the original of roller glue machine
Veneer, two-sided to have glue) and non-paddle (without the log veneer of roller glue machine, there is the glue manually brushed in end portion)
The assembly worker side being transported to respectively by the main belt line of assembly, assembly worker is according to order needs, by paddle and non-paddle
Alternating assembly in layer, and the end portion overlapping of adjacent veneer, the end lap of adjacent plies is misaligned, by this
Every layer of alternating assembly；Plate after the completion of assembly enters cutting machine, according to order demand fixed length cutting；By the laminated timber of well cutting
It is sent into preformer precompressed；The laminated timber pressed in advance is sent into multi-daylight press hot pressing；The good laminated timber of hot pressing is cut according to demand
Into dimension；Flash removed or homogeneous thickness are removed into laminated timber sanding；Packaging and warehousing.
Manual operation is clearly present following defect：
A. artificial utilization rate is high, and existing technique needs substantial amounts of worker's (only an assembly line averagely needs 8 workers),
The quantity of labour force cannot be maintained at plateau level by factory constantly again, once factory is connected to substantial amounts of order or runs into suddenly
Time in busy farming season, factory often face the problem of recruitment is difficult.
B. man efficiency is low, is influenced be subject to worker's mood and muscle power, and the efficiency fluctuation of worker is very big, it is impossible to
Relative constant efficiency work, has the production efficiency of manufacturing enterprise very big negative effect.
C. manual errors rate is high, due to worker's visual identity or it is listless brought when human factors feed mistake when
There is generation.Factory is in order to avoid such error, it has to take additional fool proof measure (such as install additional laser control baseline,
Pigment etc. is added in glue), increase production cost and production link on foot.
D. the stimulation of noisy environment, glue and veneer flash is sharp, very influences the safety and health of worker, worker
Casualty accident probability may increase, many unnecessary losses are caused to family and factory.
Utility model content
Technical problem to be solved in the utility model overcomes the deficiencies of the prior art and provide a kind of laminated veneer lumber
Intelligent manufacturing system, delicate structure, production efficiency is high, and production cost is low.
Technical solution is used by the utility model：
A kind of intelligent manufacturing system of laminated veneer lumber, including tactic automation feeder apparatus, single side roller successively
Glue machine, end automatic double surface gluer, automation assembly equipment and intelligent integral cutting machine, further include several feed belts.
By said program, the automation feeder apparatus includes main body frame, and main body frame top is installed on manipulator, institute
Stating manipulator includes the cylinder that crawl frame and control crawl frame move up and down, and the crawl frame includes what is be connected with cylinder
Substrate and the adjusting frame for being socketed in substrate both sides, described adjust install grabbing device on frame, set on the adjusting frame
The guide rail for grabbing device movement is equipped with, the grabbing device moves up and down pneumatic including grabber and control grabber
Hammer, the one side of main body frame is additionally provided with the slide tray that can be moved laterally in main body frame.
By said program, the grabber includes grabber pedestal, adjustment block, and the grabber base thread is fastened on gas
On the hammer body of dynamic hammer, crawl nail is provided on grabber pedestal, adjustment block is arranged on the lower section of grabber pedestal, is set in adjustment block
Through hole is equipped with, crawl nail may pass through the through hole of adjustment block.
By said program, the end automatic double surface gluer includes pedestal, is provided with stent above pedestal, painting is provided on stent
Glue cylinder, one end of gluing cylinder are connected with holder pivots, and the other end of gluing cylinder sets round brush, is further fixed on taking on stent
Glue cylinder takes the end of glue cylinder to be connected by connecting rod with the frame of gluing cylinder, supporting item is provided on the stent, support
Fan-shaped guide groove is provided on part, guide finger is provided on the frame of gluing cylinder, guide finger is located in fan-shaped guide groove.
By said program, feed belt is provided on the pedestal and moving up and down for position-limiting action is risen to log veneer
Block.
By said program, the automation assembly equipment includes suspension conveyer chain frame, feed belt and the main belt of assembly,
Kidney ellipsoid guide rail is mounted on suspension conveyer chain frame, be provided on the kidney ellipsoid guide rail ring-shaped conveying chain item/hawser and
Carrier chain motor hangs with several suspension pallets on conveyor chain/hawser, on the main belt of assembly, is mounted with moving baffle.
By said program, suspension pallet is rectangle, and including pallet bottom frame and device for discharging, the device for discharging includes one
Side and the discharging substrate of pallet bottom frame rotation connection, one end of the discharging substrate are provided with baffle, and baffle is pushed away by electronic
Bar is connected with the crossbeam above pallet.
Set by said program, on the discharging substrate and help and unloads belt/idler wheel, help unload belt can under the driving of motor
It rotates.
By said program, the bottom frame edge of the suspension pallet is provided with current-collector, pacifies on the suspension conveyer chain frame
Equipped with the wiping electrical supply rail with the current collector contact, mobile power is provided for the suspension pallet.
By said program, being bridged on the main belt of assembly there are two moving baffle, the moving baffle is in gantry structure,
Baffle can be by being fixed on the rack on ground along the main belt direction side-to-side movement of assembly.
By said program, further include central control unit and transmit operational order and display control to central control unit
As a result operation interface, the central control unit auto-control feeder apparatus, single side roller glue machine, end automatic double surface gluer, from
The operation of dynamicization assembly equipment and intelligent integral cutting machine.
By said program, the intelligent integral cutting machine mainly includes rack, and hold-down mechanism, sawing are provided in rack
Mechanism and stacking mechanism.
It is few to describe not shown in the process charts such as precompressed afterwards, hot pressing.
The utility model controls each equipment to work by the operation interface of central control unit, is realized by power control cabinet and HMI
The transmission that interacts of control and information to each equipment, 60 layers of the system design maximum assembly number of plies, maximum 4 meters of Cutting Length,
It is fully contemplated by the manufacture demand of current laminated veneer lumber.
The utility model action process is as follows：
A feedings
Logistics transportation worker will fill being sent to for trolley on guide rail for log veneer in, and with anteposition for trolley
Hang connection.Guide rail will drag to designated position for trolley, and manipulator starts to act.Manipulator moves downward, and reaches specified altitude assignment,
Veneer heap is compressed, the grabber of bottom holds log veneer；Manipulator moves upwards, and log veneer is promoted to by grabber
Designated position；Slide tray moves to the underface of manipulator, grabber return under the driving of chain group, and log veneer falls
On slide tray；Slide tray moves under the driving of chain group, removes frame, the log veneer captured is delivered to belt
On line.At this point, manipulator starts new cycling.
B gluings
Log veneer is transported to end glue spreader after feed belt enters single side roller glue machine, via feed belt and is held
Head gluing, often conveys a certain number of single spreading plates, then conveys an only veneer of the end with glue.It is transported in this block log veneer
When moving on feed belt, the block in the glue spreader of end is downward, blocks this block log veneer.Glue cylinder is taken to drive round brush in list
Glue is picked on the band rubber roller wheel of face roller glue machine, gluing cylinder pushes, and the round brush with glue is made glue to be coated in the end of log veneer
Head.
C assemblies
Suspension conveyor chain rotates counterclockwise under the driving of carrier chain motor, and tray motion is hung whenever one to accordingly
When position/height, feed belt conveys one piece of glue-coated log veneer to it；When suspension tray motion to the main skin of assembly
During discharge position with top, helping on discharging substrate unloads motor and electric pushrod is started to work, and tilts discharging substrate, log
Veneer leaves suspension pallet under the action of gravity and helping unloads belt.Meanwhile one of moving baffle also moves to corresponding positions
It puts, the blanking and position block of the log veneer as landing, after the completion of blanking, electric putter resets, and pallet recovers horizontal.
Suspension conveyor chain continuous firing under the driving of carrier chain motor hangs the device for discharging and moving baffle of pallet
Coordinate discharging assembly, assembly track is left with light condition, and be recycled to discharge position and load log veneer.When completing a fixed length
After the assembly task of degree, the main belt of assembly conveys laminated timber to cutting machine direction.So Xun Huan, can complete to need the nothing of the number of plies
The assembly task of limit for length.
D fixed length cuttings
The laminated timber that assembly is completed is transported in intelligent integral cutting machine, cutting machine belt is opened by the main belt of assembly
Beginning record length, once reaching setting length, hold-down mechanism compresses laminated timber under the driving of cylinder, and saw cutting mechanism starts work
Make.Rotating saw blade lifting simultaneously rotates at a high speed, the vertical direction transversely cutting laminated timber run under the drive of motor along belt, so
After return to initial position.Stacking mechanism according to setting value by the laminated timber block pattern row pattern cut into pile, by logistics transportation work in field
People is carried it to subsequent process.
It can packaging and warehousing wait by processes such as hot pressing, trimming, sandings after laminated timber precompressed by fixed length cutting
Delivery.
The utility model advantageous effect is：
For the utility model compared with existing traditional laminated veneer lumber manufacturing process, deft design is simple in structure,
It replaces manually, reducing artificial utilization rate with machine, labor cost is reduced for factory；Its assembly process uses " wheel type " mould
Formula constantly steadily works, and realizes the assembly production of " endless " laminated veneer lumber；Automatic-feeding and automatic glue application are greatly
Production efficiency is improved, reduces error rate and fraction defective, improves yield；Whole system is unified by a central control unit and one
Man-machine interface operates, and improves the automatization level of production, the life for changing laminated veneer lumber and manufacturing industry of essence
The low present situation of force of labor.
Description of the drawings
Fig. 1 is the implementation of the prior art；
The device layout figure of the intelligent manufacturing system of Fig. 2 laminated veneer lumbers；
Fig. 3 automates feeder apparatus topology example figure；
Fig. 4 ends gumming machine structure exemplary plot；
Fig. 5 automates assembly device structure exemplary plot；
Fig. 6 intelligent integral cutting machine structure exemplary plots；
Fig. 7 is the top view of crawl frame；
Fig. 8 is grabbing device schematic diagram；
Fig. 9 is the partial enlarged view of Fig. 8；
Figure 10 is the stereogram for hanging pallet.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, is further elaborated the utility model.It should be appreciated that specific embodiment described herein is only used to explain this
Utility model is not intended to limit the utility model.
Fig. 1 to Figure 10 shows the concrete structure of the utility model, and the utility model is described further with reference to view.
A kind of intelligent manufacturing system of laminated veneer lumber, including tactic automation feeder apparatus 1, single side roller successively
Glue machine 2, end automatic double surface gluer 3, automation assembly equipment 4 and intelligent integral cutting machine 5, further include several feed belts.
By said program, the automation feeder apparatus 1 includes main body frame 13, and 13 top of main body frame is installed on machinery
Hand, the manipulator include the cylinder 141 that crawl frame 142 and control crawl frame move up and down, and the crawl frame 142 wraps
The substrate 1421 being connected with cylinder 141 and the adjusting frame 1422 for being socketed in substrate both sides are included, it is described to adjust on frame 1422
Grabbing device is installed, it is described to adjust the guide rail 1423 being provided on frame 1422 for grabbing device movement, the grabbing device
Including the beche 143 that grabber 144 and control grabber move up and down, the one side of main body frame 13 is additionally provided with and can laterally move
Move the slide tray 17 in main body frame.
By said program, the grabber 144 includes grabber pedestal 1442, adjustment block 1444, the grabber pedestal
1442 screw threads for fastening are provided with crawl nail 1445, adjustment block 1444 on the hammer body 1441 of beche on grabber pedestal 1442
The lower section of grabber pedestal 1442 is arranged on, through hole is provided in adjustment block 1444, crawl nail 1445 may pass through the logical of adjustment block
Hole.
By said program, the end automatic double surface gluer 3 includes pedestal 35, and 35 top of pedestal is provided with stent 34, stent 34
On be provided with gluing cylinder 32, one end and the stent 34 of gluing cylinder 32 are rotatablely connected, and the other end of gluing cylinder 32 sets rolling
321 are brushed, is further fixed on taking glue cylinder 31 on stent 34, the end of glue cylinder 31 is taken to pass through the frame of connecting rod 311 and gluing cylinder 322
Frame connects, and is provided with supporting item 341 on the stent 34, fan-shaped guide groove, the frame of gluing cylinder 32 are provided on supporting item 341
On be provided with guide finger, guide finger is located in fan-shaped guide groove.
By said program, feed belt 342 is provided on the pedestal 35 and log veneer is risen position-limiting action can on
The block 33 of lower movement.
By said program, the automation assembly equipment 4 includes suspension conveyer chain frame 41, feed belt 42 and assembly master
Belt 43 is mounted with kidney ellipsoid guide rail 411 on suspension conveyer chain frame 41, annular conveying is provided on the kidney ellipsoid guide rail
Chain/hawser 414 and carrier chain motor 413 hang with several suspension pallets 412, in assembly on conveyor chain/hawser 414
On main belt 43, moving baffle 441/442 is mounted with.
By said program, suspension pallet 412 is rectangle, including pallet bottom frame 4125 and device for discharging, the discharging dress
The discharging substrate 4126 including a line and the rotation connection of pallet bottom frame is put, one end of the discharging substrate is provided with baffle
4124, baffle 4124 is connected by electric pushrod 4122 with the crossbeam above pallet.
It is set by said program, on the discharging substrate 4126 and helps and unloads belt/idler wheel 4123, helped and unload belt and unload electricity helping
It is rotatable under the driving of machine.
By said program, 4125 edge of bottom frame of the suspension pallet is provided with current-collector 4121, the suspension conveyer chain
The wiping electrical supply rail 45 contacted with the current-collector 4121 is installed on frame 41, mobile electricity is provided for the suspension pallet
Source.
By said program, bridged on the main belt 43 of assembly there are two moving baffle 441/442, the moving baffle is in
Gantry structure, baffle can be by being fixed on the rack on ground along the main belt direction side-to-side movement of assembly.
By said program, the intelligent integral cutting machine 5 mainly includes rack 51, hold-down mechanism 52, saw cutting mechanism 53
With stacking mechanism 54.
It is few to describe not shown in the process charts such as precompressed afterwards, hot pressing.
The utility model controls each equipment to work by the operation interface of central control unit, is realized by power control cabinet and HMI
The transmission that interacts of control and information to each equipment, 60 layers of the system design maximum assembly number of plies, maximum 4 meters of Cutting Length,
It is fully contemplated by the manufacture demand of current laminated veneer lumber.
The utility model is related to laminated veneer lumber manufacture system in, utilize programmable logic controller (PLC) PLC control system
Each position equipment work in system, instead of artificial；The central control unit of the manufacture system controls each unit (including certainly
Dynamicization feeder apparatus 1, single side roller glue machine 2, end automatic double surface gluer 3, automation assembly equipment 4 and intelligent integral cutting machine)
Work, worker lead to operation interface and transmit operation signal to central control unit, and central control unit is simultaneously by operating result and mistake
Journey feeds back to operation interface, and operator checks that whole system only needs a people that can control altogether.It and can display operation knot
Fruit will be from will produce raw material-log veneer of laminated veneer lumber since being taken out stockpile, the fixed length cutting after the completion of assembly.
It is gone that simple repeater's power is replaced to work with automatic mechanical hand, material transferring line.According to logical calculated, reasonable arrangement feed
Rhythm by log veneer according to correct grain direction order assembly, according to technological requirement, can also realize the end of adjacent veneer
Head partly overlaps, and the end lap of adjacent plies is misaligned, and the spacing between the lap of smart allocation end, makes group
Base board quality even intensity.According to the parameter setting before operation, system will be according to including log board dimension, assembly layer
Number, each setup parameter including Cutting Length are intelligently arranged work flow.
Claims (10)
1. a kind of intelligent manufacturing system of laminated veneer lumber, it is characterised in that：It is set including tactic automation feed successively
Standby, single side roller glue machine, end automatic double surface gluer, automation assembly equipment and intelligent integral cutting machine, further include several feed
Belt, it is characterised in that：The automation feeder apparatus includes main body frame, and main body frame top is installed on manipulator, described
Manipulator includes the cylinder that crawl frame and control crawl frame move up and down, and the crawl frame includes the base being connected with cylinder
Plate and the adjusting frame for being socketed in substrate both sides, described adjust install grabbing device on frame, set on the adjusting frame
There is the guide rail for grabbing device movement, the grabbing device includes the beche that grabber and control grabber move up and down,
The one side of main body frame is additionally provided with the slide tray that can be moved laterally in main body frame.
2. intelligent manufacturing system according to claim 1, it is characterised in that：The grabber includes grabber pedestal, adjusts
Monoblock, the grabber base thread are fastened on the hammer body of beche, and crawl nail is provided on grabber pedestal, and adjustment block is set
It puts and through hole is provided on the lower section of grabber pedestal, adjustment block, crawl nail may pass through the through hole of adjustment block.
3. intelligent manufacturing system according to claim 1, it is characterised in that：The end automatic double surface gluer includes pedestal, base
Seat top is provided with stent, gluing cylinder is provided on stent, one end of gluing cylinder is connected with holder pivots, gluing cylinder
The other end sets round brush, is further fixed on taking glue cylinder on stent, and the end of glue cylinder is taken to pass through connecting rod and the frame of gluing cylinder
It connects, is provided with supporting item on the stent, fan-shaped guide groove is provided on supporting item, guiding is provided on the frame of gluing cylinder
Pin, guide finger are located in fan-shaped guide groove.
4. intelligent manufacturing system according to claim 3, it is characterised in that：Feed belt and right is provided on the pedestal
Log veneer plays the block moving up and down of position-limiting action.
5. intelligent manufacturing system according to claim 1, it is characterised in that：The automation assembly equipment includes hanging defeated
Chain frame, feed belt and the main belt of assembly are sent, kidney ellipsoid guide rail is mounted on suspension conveyer chain frame, the kidney ellipsoid is led
Ring-shaped conveying chain item/hawser and carrier chain motor are provided on rail, several suspension pallets are hung on conveyor chain or hawser,
On the main belt of assembly, moving baffle is mounted with.
6. intelligent manufacturing system according to claim 5, it is characterised in that：Suspension pallet is rectangle, including tray bottom
Frame and device for discharging, the device for discharging include a line and the discharging substrate of pallet bottom frame rotation connection, the discharging substrate
One end be provided with baffle, baffle is connected by electric pushrod with the crossbeam above pallet.
7. intelligent manufacturing system according to claim 6, it is characterised in that：It sets to help on the discharging substrate and unloads belt
Or idler wheel, help that unload belt rotatable under the driving of motor.
8. according to the intelligent manufacturing system described in claim 5 or 6 or 7, it is characterised in that：The bottom frame edge of the suspension pallet
Current-collector is provided with, the wiping electrical supply rail with the current collector contact is installed on the suspension conveyer chain frame, is described
It hangs pallet and mobile power is provided.
9. intelligent manufacturing system according to claim 5, it is characterised in that：Bridging on the main belt of assembly, there are two fortune
Dynamic baffle, the moving baffle are in gantry structure, and baffle can be by being fixed on the rack on ground along main belt direction of assembly or so
Movement.
10. intelligent manufacturing system according to claim 1, it is characterised in that：Further include central control unit and in
Entreat the operation interface of control unit transmission operational order and display control result, the central control unit auto-control feed
Equipment, single side roller glue machine, end automatic double surface gluer, the operation for automating assembly equipment and intelligent integral cutting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721215343.5U CN207387885U (en) | 2017-09-21 | 2017-09-21 | A kind of intelligent manufacturing system of laminated veneer lumber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721215343.5U CN207387885U (en) | 2017-09-21 | 2017-09-21 | A kind of intelligent manufacturing system of laminated veneer lumber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207387885U true CN207387885U (en) | 2018-05-22 |
Family
ID=62403720
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721215343.5U Expired - Fee Related CN207387885U (en) | 2017-09-21 | 2017-09-21 | A kind of intelligent manufacturing system of laminated veneer lumber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207387885U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109466922A (en) * | 2018-12-03 | 2019-03-15 | 安徽信盟装备股份有限公司 | A kind of tablet transportation system of novel forming machine |
-
2017
- 2017-09-21 CN CN201721215343.5U patent/CN207387885U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109466922A (en) * | 2018-12-03 | 2019-03-15 | 安徽信盟装备股份有限公司 | A kind of tablet transportation system of novel forming machine |
| CN109466922B (en) * | 2018-12-03 | 2020-12-04 | 安徽信盟装备股份有限公司 | Novel tablet conveying system of forming machine |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180522 Termination date: 20190921 |