It is a kind of can heating anti-static ceramic tile
Technical field
The utility model is related to a kind of construction material, more particularly to it is a kind of can heating anti-static ceramic tile.
Background technology
At present, the kind of anti-static ceramic tile has two major class of antistatic glazed tile and static electricity prevention polishing brick, and preventing for they is quiet
Electric principle is all by mixing inorganic conductive powder in ceramic glaze or ceramic batch ceramics to be made to have the anti-quiet of dissipation charge
Electricity Functional.Since the price of inorganic conductive powder used is far above the price of conventional ceramic raw material, reduce inorganic conductive powder
Dosage is to reduce the effective way of anti-static ceramic tile production cost.
For antistatic glazed tile, since it is that conducting powder is added in ceramic glaze, and the glaze layer of every piece of Ceramic Tiles is very
Thin, seldom with glaze amount, so cost caused by conducting powder increases unobvious, but antistatic glazed tile is frequently not that entire body is led
Electricity, but charge is imported by brick bottom by extension of the conduction glaze on brick periphery, therefore laying metal frame is needed in the paving of brick
Frame is connected with the conductive material on antistatic brick, to facilitate the dissipation of electrostatic charge, thus considerably increases antistatic brick
Paving cost.
For static electricity prevention polishing brick, particularly entire body static electricity prevention polishing brick, due to the use of conducting powder it is more, to ceramics
The increase of brick production cost influences clearly.The paving of entire body static electricity prevention polishing brick, although simpler than antistatic glazed tile,
But it stills need to be laid with metal framework, paving cost is higher and complex procedures, requires the technology of paving worker high.It is so anti-quiet
The production cost of electroceramics brick is high and paving is of high cost, complex procedures are that current limitation anti-static ceramic tile promotes and applies two are big
Problem.
Utility model content
In view of the foregoing drawbacks, the purpose of this utility model is that propose it is a kind of can heating anti-static ceramic tile, save life
Cost is produced, while there is anti-static function and electrothermal heating.
For this purpose, the utility model uses following technical scheme:
It is a kind of can heating anti-static ceramic tile, including common brick portion, antistatic backing, conductive layer, electrothermal layer, insulative water-proof
Layer, insulated heat waterproof object and conductive component;Antistatic backing, and the common brick portion are provided on the front in the common brick portion
Bottom surface be provided with electrothermal layer;Between the antistatic backing and electrothermal layer set there are one and more than one conductive layer;It is described
Conductive layer upper end is connected to antistatic backing, and lower end is connected to electrothermal layer;
The conductive component includes electrode and electric lead;The electrothermal layer is provided at both ends with electrode;The electrothermal layer and
The surface of electrode is both provided with insulating waterproof layer;The insulated heat waterproof object covers the bottom of the anti-static ceramic tile comprehensively
Lid, and the insulating waterproof layer is closed;Described electric lead one end is welded on electrode, and the other end is from insulated heat waterproof object
Surface is pierced by.
Preferably, the antistatic backing is included containing 6% -20%, and preferably 10% -17% fin oxide condutire powder is prevented
Electrostatic ceramic glaze contains 5% -18%, preferably 8% -12% fin oxide condutire powder anti-static ceramic blank.
Preferably, the conductive layer is included containing 5% -18%, and preventing for preferably 8% -12% fin oxide condutire powder is quiet
The anti-static ceramic blank of electroceramics blank or titanium oxide conducting powder containing 8% -25%, preferably 12% -20%.
Preferably, the electrothermal layer includes metal oxide Electric radiant Heating Film, carbonaceous Electric radiant Heating Film or metal electric heating membrane.
Preferably, the electrode includes high temperature silver electrode, low temperature silver electrode, copper electrode or aluminium electrode.
Preferably, the insulating waterproof layer includes nano silicon oxide insulating waterproofing paint.
Preferably, the insulated heat waterproof object includes polyurethane sheet or porous ceramic plate.
Preferably, the anti-static ceramic tile includes anti-static ceramic polished bricks and anti-static ceramic glazed tile.
Preferably, the insulated heat waterproof object is carved with the just lines with anti-static ceramic tile paving on one side.
Preferably, the conductive layer includes conductive column or conductive strips.
The beneficial effects of the utility model:(1) usage amount of conducting powder is saved, reduces production cost;
(2) Ceramic Tiles have the function of antistatic and heating.
Description of the drawings
Fig. 1 is the structure diagram of the one of embodiment of the utility model;
Fig. 2 is the schematic diagram of the electrothermal layer of the one of embodiment of the utility model;
Fig. 3 is the paving schematic diagram of the Ceramic Tiles of the one of embodiment of the utility model.
Wherein:Common brick portion 1, antistatic backing 2, conductive layer 3, electrothermal layer 4, insulating waterproof layer 5, insulated heat waterproof object 6,
Conductive component 7, Ceramic Tiles bottom surface 8, anti-static ceramic tile 9, electrode 70, electric lead 71, ground wire 72, power interface 73, power supply
Line 74.
Specific embodiment
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
Embodiment 1
As shown in Figure 1, it is a kind of can heating anti-static ceramic tile, including common brick portion 1, antistatic backing 2, conductive layer 3,
Electrothermal layer 4, insulating waterproof layer 5, insulated heat waterproof object 6 and conductive component 7;It is provided on the front in the common brick portion 1 anti-
Electrostatic layer 2, and the bottom surface in the common brick portion 1 is provided with electrothermal layer 4;One is provided between the antistatic backing 2 and electrothermal layer 4
A and more than one conductive layer 3;3 upper end of conductive layer is connected to antistatic backing 2, and lower end is connected to electrothermal layer 4;
The conductive component 7 includes electrode 70 and electric lead 71;The electrothermal layer 4 is provided at both ends with electrode 70;It is described
The surface of electrothermal layer 4 and electrode 70 is both provided with insulating waterproof layer 5;The insulated heat waterproof object 6 is by the anti-static ceramic
The bottom of brick 9 covers comprehensively, and the insulating waterproof layer 5 is closed;Described 71 one end of electric lead is welded on electrode 70, another
End is pierced by from the surface of insulated heat waterproof object 6.
Conductive layer 3 is provided between the common brick portion 1, the conductive layer 3 respectively connected antistatic backing 2 and electric heating
Layer 4, is provided with electrode 70 and the electric lead 71 being welded on electrode 70 on the electrothermal layer 4, the charge of the antistatic backing 2 with
It conductive layer 3 and moves to electrothermal layer 4, be subsequently moved on the electrode 70 at 4 both ends of electrothermal layer, flowed out finally along electric lead 71, realize
The anti-static function of Ceramic Tiles, it is conductive compared with all-body tile Conducting forms by setting conductive layer 3 between common brick portion 1
Layer 3 has used conducting powder, and 1 positive charge of common brick portion is transmitted to 1 bottom surface of common brick portion by conductive layer 3, subtracts significantly
Lack the dosage of conducting powder, thereby reduce production cost;
In addition the electric lead 71 with insulating protective layer is realized into effective grounding, the charge is flowed by electric lead 71
Go out, it can be ensured that effective discharge of charge connects Ceramic Tiles, 71 He of electric lead with respect to the metal framework of ground connection is set
The setting of electrode 70 saves the paving expense of Ceramic Tiles, improves paving quality, saves paving space;
The insulating waterproof layer 5 and insulated heat waterproof object 6 are additionally provided with, on the one hand avoids electrothermal layer 4 and electrode
70 damage, after another aspect electric lead 71 powers on, 4 heating power of electrothermal layer so that Ceramic Tiles generate heat, and because absolutely
Edge insulating water-proof object 6 avoids heat and is walked from brick underflow, it is achieved thereby that the heating function of Ceramic Tiles.
Further description, the antistatic backing 2 include containing 6% -20%, preferably 10% -17% tin oxide
The anti-static ceramic glaze of conducting powder contains 5% -18%, preferably 8% -12% fin oxide condutire powder anti-static ceramic base
Material.
Further description, the conductive layer 3 include containing 5% -18%, preferably 8% -12% fin oxide condutire
The anti-static ceramic base of the anti-static ceramic blank of powder or titanium oxide conducting powder containing 8% -25%, preferably 12% -20%
Material.
Further description, the electrothermal layer 4 include metal oxide Electric radiant Heating Film, carbonaceous Electric radiant Heating Film or metal electric heating
Film.
Further description, the electrode 70 include high temperature silver electrode, low temperature silver electrode, copper electrode or aluminium electrode.
Further description, the insulating waterproof layer 5 include nano silicon oxide insulating waterproofing paint.
Further description, the insulated heat waterproof object 6 include polyurethane sheet or porous ceramic plate.
Further description, the anti-static ceramic tile 9 include anti-static ceramic polished bricks and anti-static ceramic glaze paint
Brick.
Further description, the insulated heat waterproof object 6 are carved with the just line with 9 paving of anti-static ceramic tile on one side
Road.
Further description, the conductive layer 3 include conductive column or conductive strips.
Embodiment 2
It is described can heating 9 structure of anti-static ceramic tile it is same as Example 1.
Further description, the anti-static ceramic tile 9 include anti-static ceramic polished bricks and anti-static ceramic glaze paint
Brick.
This can heating anti-static ceramic tile 9 preparation method, comprise the following steps:
First, 12% fin oxide condutire powder is added in the blank of conventional ceramic polished bricks, is prepared into antistatic blank.
Antistatic blank together with common blank is filled out cloth in finishing die by further description by grid distributing technique
In tool, thickness direction in blank of the antistatic blank in mold is made to be distributed to form conductive column in isolated island column, then using fine
By antistatic blank, very thin very equably in the blank surface (below 2mm thick) of mold, compression moulding obtains distributing technique for charity
The green body of the smooth anti-static ceramic tile 9 in two sides.
The green body of anti-static ceramic tile 9 is sent into kiln and is burnt till through 1200 degree, obtains vitreous china by further description
The surface of the antistatic backing of ceramic tile is polished working process, obtains anti-static ceramic polished bricks by brick.
Further description carries out cleaning treatment to brick.
Using silk-screen printing technique, the static electricity prevention polishing brick of tin oxide Electric radiant Heating Film is being not required in further description
Bottom surface position stamps mask, drying.
Using spray-wall interaction coating process, last layer oxygen is plated in the bottom surface of static electricity prevention polishing brick for further description
Change tin Electric radiant Heating Film, be in close contact the conductive column i.e. aforesaid conductive layer in tin oxide Electric radiant Heating Film and brick, be conducive to brick surface prevent it is quiet
The charge of electric layer can rapidly dissipate along tin oxide Electric radiant Heating Film.
Using silk-screen printing technique, high temperature silver electrode is stamped at the both ends of tin oxide Electric radiant Heating Film for further description, and
Attached high temperature silver electrode is burnt through 650 degree.
Two electric leads 71 are respectively welded in the high temperature silver electrode of tin oxide Electric radiant Heating Film both ends in further description.
Further description, using spraying process, on the surface of tin oxide Electric radiant Heating Film, silver-colored high temperature silver electrode and welding point
Upper spray last layer nano silicon oxide insulating waterproofing paint, baking and curing.
The polyurethane sheet mating with 9 size of anti-static ceramic tile well prepared in advance is adhered to by further description
On the bottom surface of anti-static ceramic tile 9 with tin oxide Electric radiant Heating Film, it is exposed that electric lead 71 is pierced by polyurethane sheet, and passing through adhesive glue will
It is fully sealed at brick surrounding junction and wire outlet.Polyurethane sheet is carved with the just lines with the paving of common brick portion on one side.
Further description, detection conducting wire conducting situation and the resistance value of antistatic backing 2 and tin oxide Electric radiant Heating Film,
After qualification to get to can heating anti-static ceramic polish brick product.
Embodiment 3
It is described can heating 9 structure of anti-static ceramic tile it is same as Example 1, and it is described can heating anti-static ceramic tile
9 preparation method, comprises the following steps:
17% fin oxide condutire powder is added in conventional ceramic glaze first, prepares anti-static ceramic glaze.In conventional ceramic
12% fin oxide condutire powder is added in the blank of brick, is prepared into antistatic blank.
Antistatic blank together with common blank is filled out cloth in finishing die by further description by grid distributing technique
In tool, thickness direction is made in blank of the antistatic blank in mold to be in the form of a column distribution and forms conductive column, compression moulding obtains two
The green body of the smooth Ceramic Tiles in face.
Further description using glaze pouring, applies one layer of antistatic glaze (below 0.5mm on ceramic adobe
It is thick), it after dry, be sent into kiln and burnt till through 1160 degree, obtain having anti-static function has glaze Ceramic Tiles.
Further description, cleaning ceramic brick, drying.
Further description, using silk-screen printing technique, the carbon crystal electric of required shape in the printing of the bottom surface of Ceramic Tiles
Hotting mask, 200 degree of drying, makes carbon crystal electric hotting mask be securely attached on ceramic surface.Carbon crystal electric hotting mask is with the conductive column in brick
Aforesaid conductive layer is in close contact, and being conducive to the charge on brick surface anti-static ceramic glaze can rapidly dissipate along carbon crystal electric hotting mask.
Using silk-screen process, low temperature silver electrode is stamped in the suitable position of carbon crystal electric hotting mask for further description, and 160
After degree drying, low temperature silver electrode is firmly attached on carbon crystal electric hotting mask.
Further description crimps two conductances with spring respectively in the low temperature silver electrode at carbon crystal electric hotting mask both ends
Line 71.
Using spraying process, one is sprayed on the surface of carbon crystal electric hotting mask, silver electrode and welding point for further description
Layer nano silicon oxide insulating waterproofing paint, baking and curing.
Further description adheres to the porous ceramic plate mating with 9 size of anti-static ceramic tile well prepared in advance
On the bottom surface of the anti-static ceramic tile 9 with carbon crystal electric hotting mask, it is exposed that electric lead 71 is pierced by porous ceramic plate, passes through adhesive glue
It will be fully sealed at brick surrounding junction and wire outlet.Porous ceramic plate has the just lines with paving on one side.
Further description, detection conducting wire conducting situation and the resistance value of antistatic backing and carbon crystal electric hotting mask are qualified
Afterwards to get to can heating anti-static ceramic glaze paint brick product.
Embodiment 4
It is described can heating 9 structure of anti-static ceramic tile it is same as Example 1, and it is described can heating anti-static ceramic tile
9 preparation method, comprises the following steps:
17% fin oxide condutire powder is added in conventional ceramic glaze first, prepares anti-static ceramic glaze.In conventional ceramic
18% titanium oxide conducting powder is added in the blank of brick, is prepared into antistatic blank.
Antistatic blank together with common blank is filled out cloth in finishing die by further description by grid distributing technique
In tool, it is in zonal distribution to make thickness direction in blank of the antistatic blank in mold, has two conductive strips, compression moulding obtains
The green body of the Ceramic Tiles smooth to two sides.
Further description using glaze pouring, applies one layer of antistatic glaze (below 0.5mm on ceramic adobe
It is thick), it after dry, be sent into kiln and burnt till through 1280 degree, obtain having anti-static function has glaze Ceramic Tiles.
Further description, cleaning ceramic brick, drying.
Using silk-screen printing technique, the antistatic glazed tile of metal electric heating membrane line is being not required in further description
Bottom surface position stamps mask, drying.
Using magnetron sputtering technique, metal electric heating membrane line is plated in the bottom surface of Ceramic Tiles for further description.Metal electricity
Hotting mask line is in close contact with the conductive column in brick, that is, aforesaid conductive layer, is conducive to the charge energy on brick surface anti-static ceramic glaze
Rapidly dissipate along metal electric heating membrane line.
Further description using hot-spraying technique, sprays aluminium electrode in the suitable position of metal electric heating membrane line, makes aluminium
Electrode is firmly attached on metal electric heating membrane line.
1 electric lead 71 is respectively welded in the aluminium electrode of metal electric heating membrane line both ends in further description.
Further description using spraying process, is sprayed on the surface of metal electric heating membrane line, aluminium electrode and welding point
One layer of nano silicon oxide insulating waterproofing paint, baking and curing.
Further description adheres to the porous ceramic plate mating with 9 size of anti-static ceramic tile well prepared in advance
On the bottom surface of the anti-static ceramic tile 9 with metal electric heating membrane line, it is exposed that electric lead 71 is pierced by porous ceramic plate, passes through bonding
Glue will be fully sealed at brick surrounding junction and wire outlet.Porous ceramic plate has the just lines with paving on one side.
Further description, detection conducting wire conducting situation and the resistance value of antistatic backing and metal electric heating membrane line, are closed
After lattice to get to can heating anti-static ceramic glaze paint brick product.
Embodiment 5
It is described can heating 9 structure of anti-static ceramic tile it is same as Example 1, and it is described can heating anti-static ceramic tile
9 paving application process, comprises the following steps:
As shown in Figure 3, the area of floor heating Ceramic Tiles installation region is measured first, is carried out installation planning, is determined controller
Installation site and can heating anti-static ceramic tile 9 paving quantity.
Further description, in order to control device and terminal box tick slot.First by controller slot, terminal box groove and connect power cord
Tube seat picks, and controller magazine, terminal box finally are mounted on designated position.
Further description, electric lead 71 of arranging indoors, by mainstream electric lead 71 and shunt conductance line 71 indoors
Ground connection is arranged.
Further description, check can heating anti-static ceramic tile 9 quality:
(1) detection can heating anti-static ceramic tile 9 transport and handling process in whether have damage.
(2) detection can 9 circuit of heating anti-static ceramic tile whether have damage or short circuit phenomenon, whether power meets the requirements.
(3) examination paving can heating anti-static ceramic tile 9, see if there is aberration or other ground defectives.
Further description, paving can heating anti-static ceramic tile 9:
(1) paving can heating anti-static ceramic tile 9 method and flow and common floor tile it is basically identical.
(2) be laid with heating anti-static ceramic tile 9 the problem of needing most attention to be that must assure that in all connection-pegs not
Can there are mortar or other sundries and connection-peg be ensured to tighten real.
(3) with cement mortar paving can heating anti-static ceramic tile 9 when, before every piece of brick paving, first with patching connector
By can the anti-static ceramic tile 9 of heating connected with shunting conductor wire, then put brick and carry out being compacted levelling paving on ground.
(4) since a side wall side, in order by can heating anti-static ceramic tile carry out paving.Brick and mainstream electric lead
71 overlay the other half of ground.
Further description, can heating anti-static ceramic tile 9 complete after, carry out functional test, energization trial operation and
It checks and accepts and confirms.
(1) controller is transferred to anti-static function, i.e. electric lead 71 is grounded, and whether the resistance value of every piece of brick of detection is qualified,
It is such as unqualified, it is repaired or replaced at once.
(2) controller is transferred to electrothermal heating function, i.e. electric lead 71 connects 36 volts of power supplys, detects the fever feelings of every piece of brick
Condition, it is such as unqualified, it is repaired or replaced at once.
The technical principle of the utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With new principle, and the limitation to scope of protection of the utility model cannot be construed in any way.Based on explanation herein,
Those skilled in the art would not require any inventive effort the other specific embodiments that can associate the utility model,
These modes are fallen within the scope of protection of the utility model.