CN207366512U - A kind of welding-seam phased array detection device - Google Patents

A kind of welding-seam phased array detection device Download PDF

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Publication number
CN207366512U
CN207366512U CN201721472916.2U CN201721472916U CN207366512U CN 207366512 U CN207366512 U CN 207366512U CN 201721472916 U CN201721472916 U CN 201721472916U CN 207366512 U CN207366512 U CN 207366512U
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China
Prior art keywords
clamping plate
frame
screw
welding
phased array
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CN201721472916.2U
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Chinese (zh)
Inventor
刘天洋
刘子平
徐凯
王福平
齐子贵
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Tianjin First Arrive Engineering Ndt Co Ltd
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Tianjin First Arrive Engineering Ndt Co Ltd
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Abstract

The utility model provides a kind of welding-seam phased array detection device,Including frame,Clamping plate one,Screw rod,Clamping plate two,Telescopic rod,Spring,Fixed link,Screw,Hollow stem,Servomotor and movable pulley,The frame front end is equipped with screw rod,The spiro rod rear end is provided with clamping plate one,The lower portion side wall is equipped with telescopic rod,Described telescopic rod the inner is provided with clamping plate two,The spring is installed on telescopic rod outer end,The design is realized and detector is clamped,Also the detector of different size is clamped at the same time,Increase the scope of application,The fixed link lower end is equipped with screw,The screw lower end is provided with hollow stem,The hollow stem lower end is provided with servomotor,The servomotor outer end is equipped with movable pulley,The design realizes locomotive function,Also adjustable height,Can be to the detection of different weld bead heights,Reduce equipment cost,The utility model is easy to use,It is easy to disassemble,Increase use scope,Reliability is high.

Description

A kind of welding-seam phased array detection device
Technical field
The utility model is a kind of welding-seam phased array detection device, belongs to welding-seam phased array detection technique field.
Background technology
It is divided into the butt weld of through welding and lack of penetration butt weld by degree of the weld metal full of mother metal.Lack of penetration Butt weld stress very little, and have serious stress concentration.The butt weld abbreviation butt weld of through welding, generally for guarantee Welding quality, is required to carry out phased array detection to weld seam.
Detector in existing welding-seam phased array detection device is fixed by bolt, causes dismounting difficult, together When a kind of detector of specification can only be installed, cause the scope of application of device poor, existing welding-seam phased array detection device What height was fixed, but weld bead height difference out is welded, cause some weld seams are excessive can not be detected work, use Range differences.
Utility model content
In view of the deficienciess of the prior art, the utility model aim is to provide a kind of welding-seam phased array detection device, with Solve the problems, such as proposed in the above background technology, the utility model is easy to use, easy to disassemble, increases use scope, reliability It is high.
To achieve these goals, the utility model is to realize by the following technical solutions:A kind of welding-seam phased array Detection device, including clamp system, detector body and moving mechanism, the detector body are installed in clamp system, The clamp system side is provided with moving mechanism, and the clamp system includes frame, clamping plate one, screw rod, clamping plate two, telescopic rod And spring, the frame front end are equipped with screw rod, the spiro rod rear end is provided with clamping plate one, and the lower portion is equipped with clamping plate One, the spiro rod rear end is connected through frame with clamping plate one, and the lower portion side wall is equipped with telescopic rod, in the telescopic rod End is provided with clamping plate two, and two outer end of clamping plate is equipped with spring, and the spring is installed on telescopic rod outer end, and the spring is arranged on Lower portion side wall, the lower portion are equipped with clamping plate two, and the inner side of clamping plate two is equipped with clamping plate one, the inner peace of clamping plate two Equipped with detector body, one rear end of clamping plate is equipped with detector body, and the lower portion is provided with detector body, described Moving mechanism includes fixed link, screw, hollow stem, servomotor and movable pulley, and the fixed link lower end is equipped with screw, described Screw lower end is provided with hollow stem, and the hollow stem lower end is provided with servomotor, and the servomotor outer end is equipped with movable pulley, The screw lower end is extended into inside hollow stem, and the fixed link is arranged on frame side.
Further, the moving mechanism is equipped with four groups, and moving mechanism's structure is identical described in four groups, moving machine described in four groups Structure is separately mounted to frame left and right ends.
Further, the back-end framework is equipped with battery case, and battery case is connected by connecting line with servomotor, and Battery case upper end is equipped with maintenance door.
Further, the screw front end is equipped with handle, and handle is installed in front of frame, and the screw rod passes through with frame Screw thread is connected, and the screw rod is connected by bearing with clamping plate one, and the frame lower end is machined with straight slot, and is set inside straight slot There is clamping plate one.
Further, the clamping plate two is equipped with two, and the clamping plate two is symmetrically mounted in frame, two outer end of clamping plate At least two telescopic rods and spring equidistantly are equipped with, the clamping plate two passes through at least two telescopic rods and spring and frame phase Connection, the clamping plate two is inner and one rear end of clamping plate is equipped with rubber pad.
Further, the hollow stem upper end is equipped with bearer ring, and bearer ring is installed on screw, the screw and bearing Ring is connected by ball nut pair, and bearer ring outer end is machined with Anti-slip cover.
The beneficial effects of the utility model:A kind of welding-seam phased array detection device, the utility model is by adding frame, folder Plate one, screw rod, clamping plate two, telescopic rod and spring, which realizes and detector is clamped, easy to disassemble while also right The detector of different size is clamped, and increases the scope of application, and the detector solved in existing welding-seam phased array detection device is equal It is to be fixed by bolt, causes dismounting difficult, while a kind of detector of specification can only be installed, causes device The problems such as scope of application is poor.
Because of addition fixed link, screw, hollow stem, servomotor and movable pulley, which realizes locomotive function, also may be used Adjustment height, can increase use scope to the detection of different weld bead heights, reduce equipment cost, solve existing welding-seam phased array Detection device height is fixed, but welds weld bead height difference out, causes some weld seams are excessive can not be detected The problems such as work, use scope is poor.
Because adding battery case, which can provide electric energy for the utility model, and because adding handle, which can drive screw rod Rotate, because adding straight slot, which penetrates easy to the probe in detector body, and because adding rubber pad, which realizes protection Function, because addition bearer ring and Anti-slip cover, the design can make rotary motion be converted into moving along a straight line, the utility model user Just, it is easy to disassemble, increase use scope, reliability is high.
Brief description of the drawings
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other spies of the utility model Sign, objects and advantages will become more apparent upon:
Fig. 1 is a kind of structure diagram of welding-seam phased array detection device of the utility model;
Fig. 2 is the schematic diagram of clamp system in a kind of welding-seam phased array detection device of the utility model;
Fig. 3 is the schematic diagram of moving mechanism in a kind of welding-seam phased array detection device of the utility model;
In figure:1- clamp systems, 2- detector bodies, 3- moving mechanisms, 4- frames, 5- clamping plates one, 6- screw rods, 7- clamping plates 2nd, 8- telescopic rods, 9- springs, 10- fixed links, 11- screws, 12- hollow stems, 13- servomotors, 14- movable pulleys.
Embodiment
To make the technical means, creative features, achievable purpose and effectiveness that the utility model is realized easy to understand, below With reference to embodiment, the utility model is expanded on further.
- Fig. 3 is please referred to Fig.1, the utility model provides a kind of technical solution:A kind of welding-seam phased array detection device, including Clamp system 1, detector body 2 and moving mechanism 3, detector body 2 are installed in clamp system 1,1 side of clamp system It is provided with moving mechanism 3.
Clamp system 1 includes frame 4, clamping plate 1, screw rod 6, clamping plate 27, telescopic rod 8 and spring 9, and 4 front end of frame is set There is screw rod 6,6 rear end of screw rod is provided with clamping plate 1, and frame 4 is internally provided with clamping plate 1, and 6 rear end of screw rod passes through frame 4 and clamping plate One 5 are connected, and 4 internal side wall of frame is equipped with telescopic rod 8, and 8 the inner of telescopic rod is provided with clamping plate 27, and 27 outer end of clamping plate is equipped with bullet Spring 9, spring 9 are installed on 8 outer end of telescopic rod, and spring 9 is arranged on 4 internal side wall of frame, and frame 4 is internally provided with clamping plate 27, clamping plate 27 inner sides are equipped with clamping plate 1, and 27 the inner of clamping plate is provided with detector body 2, and one 5 rear end of clamping plate is equipped with detector body 2, frame Detector body 2 is installed, which can be to the clamping of different size detector body 2 inside frame 4.
Moving mechanism 3 includes fixed link 10, screw 11, hollow stem 12, servomotor 13 and movable pulley 14, fixed link 10 Lower end is equipped with screw 11, and 11 lower end of screw is provided with hollow stem 12, and 12 lower end of hollow stem is provided with servomotor 13, servomotor 13 outer ends are equipped with movable pulley 14, and 11 lower end of screw is extended into inside hollow stem 12, and fixed link 10 is arranged on 4 side of frame, this sets Meter can be moved, also adjustable height.
Moving mechanism 3 is equipped with four groups, and four groups of 3 structures of moving mechanism are identical, and four groups of moving mechanisms 3 are separately mounted to frame 4 Left and right ends, 4 rear end of frame is equipped with battery case, and battery case is connected by connecting line with servomotor 13, and on battery case End is equipped with maintenance door, and 6 front end of screw rod is equipped with handle, and handle is installed on the front of frame 4, and screw rod 6 is connected with frame 4 by screw thread Connect, screw rod 6 is connected by bearing with clamping plate 1, and 4 lower end of frame is machined with straight slot, and straight slot is internally provided with clamping plate 1, folder Plate 27 be equipped with two, clamping plate 27 is symmetrically mounted in frame 4,27 outer end of clamping plate equidistantly be equipped with least two telescopic rods 8 with And spring 9, clamping plate 27 are connected by least two telescopic rods 8 and spring 9 with frame 4, the inner of clamping plate 27 and clamping plate One 5 rear ends are equipped with rubber pad, and 12 upper end of hollow stem is equipped with bearer ring, and bearer ring is installed on screw 11, screw 11 and axis Carrier ring is connected by ball nut pair, and bearer ring outer end is machined with Anti-slip cover.
Embodiment:In progress in use, staff first checks the utility model, check whether and deposit In defect, it can not just carry out using if there is defect, need to notify maintenance personal to carry out maintenance at this time, if do not deposited It can be carried out using if problem, before use, staff is first displaced outwardly clamping plate 27, clamping plate 27 is displaced outwardly can Telescopic rod 8 is shunk, while clamping plate 27 is displaced outwardly that spring 9 can be compressed, when clamping plate 27 is moved to suitable position Postpone, staff stops mobile clamping plate 27, and then detector body 2 is placed into inside frame 4 by staff, and will inspection Survey device main body 2 to be placed between two clamping plates 27, then staff unclamps clamping plate 27, and then clamping plate 27 is acted in spring 9 Under move inward, realize and detector body 2 be clamped, then staff holds handle, and is rotated, hand wheel rotating Screw rod 6 is driven to rotate, because screw rod 6 is connected with frame 4 by screw thread, so the rotation of screw rod 6 can be moved rearwards screw rod 6, spiral shell Bar 6, which is moved rearwards, drives clamping plate 1 to be moved rearwards, and after then clamping plate 1 is in contact with detector body 2, staff stops Rotational handle, realizes and detector body 2 is fastened, which realizes and detector is clamped, easy to disassemble, while The detector of different size is clamped, increases the scope of application.
Staff holds bearer ring, and is rotated, because screw 11 is connected with bearer ring by ball nut pair, institute Being rotated with bearer ring drives screw 11 to be moved up along hollow stem 12, and screw 11, which moves up, drives fixed link 10 to moving up Dynamic, fixed link 10, which moves up, drives frame 4 to move up, and then drives detector body 2 to move up, and works as detector body After 2 are moved to proper height, staff stops operating bearer ring, and then staff starts servomotor 13, servomotor 13 work drive movable pulley 14 to rotate, and then realize that the utility model is walked, which realizes locomotive function, also adjustable Whole height, can increase use scope to the detection of different weld bead heights, reduce equipment cost.
The advantages of basic principle and main feature and the utility model of the utility model has been shown and described above, for For those skilled in the art, it is clear that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and without departing substantially from this In the case of the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the utility model is by institute Attached claim rather than described above limit, it is intended that will fall in the implication and scope of the equivalency of claim All changes are embraced therein.Any reference numeral in claim should not be considered as to the involved right of limitation It is required that.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical solution, this narrating mode of specification is only that those skilled in the art should for clarity Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It is appreciated that other embodiment.

Claims (6)

1. a kind of welding-seam phased array detection device, including clamp system (1), detector body (2) and moving mechanism (3), its It is characterized in that:The detector body (2) is installed in clamp system (1), and clamp system (1) side is provided with moving machine Structure (3);
The clamp system (1) includes frame (4), clamping plate one (5), screw rod (6), clamping plate two (7), telescopic rod (8) and spring (9), frame (4) front end is equipped with screw rod (6), and screw rod (6) rear end is provided with clamping plate one (5), and the frame (4) is internal Equipped with clamping plate one (5), screw rod (6) rear end is connected through frame (4) with clamping plate one (5), frame (4) internal side wall Equipped with telescopic rod (8), described telescopic rod (8) the inner is provided with clamping plate two (7), and described two (7) outer end of clamping plate is equipped with spring (9), The spring (9) is installed on telescopic rod (8) outer end, and the spring (9) is arranged on frame (4) internal side wall, and the frame (4) is interior Portion is equipped with clamping plate two (7), is equipped with clamping plate one (5) on the inside of the clamping plate two (7), described two (7) the inner of clamping plate is provided with detector Main body (2), described one (5) rear end of clamping plate are equipped with detector body (2), detector body are provided with inside the frame (4) (2);
The moving mechanism (3) includes fixed link (10), screw (11), hollow stem (12), servomotor (13) and movable pulley (14), fixed link (10) lower end is equipped with screw (11), and screw (11) lower end is provided with hollow stem (12), described hollow Bar (12) lower end is provided with servomotor (13), and servomotor (13) outer end is equipped with movable pulley (14), the screw (11) Lower end extends into hollow stem (12) inside, and the fixed link (10) is arranged on frame (4) side.
A kind of 2. welding-seam phased array detection device according to claim 1, it is characterised in that:The moving mechanism (3) sets There are four groups, moving mechanism (3) structure is identical described in four groups, and moving mechanism (3) described in four groups is separately mounted to frame (4) left and right two End.
A kind of 3. welding-seam phased array detection device according to claim 1, it is characterised in that:Frame (4) rear end is set There is battery case, and battery case is connected by connecting line with servomotor (13), and battery case upper end is equipped with maintenance door.
A kind of 4. welding-seam phased array detection device according to claim 1, it is characterised in that:Screw rod (6) front end is set There is handle, and handle is installed in front of frame (4), the screw rod (6) is connected with frame (4) by screw thread, the screw rod (6) It is connected by bearing with clamping plate one (5), frame (4) lower end is machined with straight slot, and straight slot is internally provided with clamping plate one (5).
A kind of 5. welding-seam phased array detection device according to claim 1, it is characterised in that:The clamping plate two (7) is equipped with Two, the clamping plate two (7) is symmetrically mounted in frame (4), and it is flexible that described two (7) outer end of clamping plate is equidistantly equipped with least two Bar (8) and spring (9), the clamping plate two (7) are connected by least two telescopic rods (8) and spring (9) with frame (4) Connect, the clamping plate two (7) is inner and clamping plate one (5) rear end is equipped with rubber pad.
A kind of 6. welding-seam phased array detection device according to claim 1, it is characterised in that:Hollow stem (12) upper end Equipped with bearer ring, and bearer ring is installed on screw (11), and the screw (11) is connected with bearer ring by ball nut pair, And bearer ring outer end is machined with Anti-slip cover.
CN201721472916.2U 2017-11-07 2017-11-07 A kind of welding-seam phased array detection device Active CN207366512U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721472916.2U CN207366512U (en) 2017-11-07 2017-11-07 A kind of welding-seam phased array detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721472916.2U CN207366512U (en) 2017-11-07 2017-11-07 A kind of welding-seam phased array detection device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2580018A (en) * 2018-11-10 2020-07-15 Advanced Mech Systems Ltd Non-destructive testing tool for dual axis position encoding of an inspection probe
CN116815631A (en) * 2023-08-31 2023-09-29 山东鲁南大数据产业发展有限公司 Road and bridge detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2580018A (en) * 2018-11-10 2020-07-15 Advanced Mech Systems Ltd Non-destructive testing tool for dual axis position encoding of an inspection probe
CN116815631A (en) * 2023-08-31 2023-09-29 山东鲁南大数据产业发展有限公司 Road and bridge detection device

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