CN207351199U - A kind of rotary kiln end novel graphite sealing device - Google Patents

A kind of rotary kiln end novel graphite sealing device Download PDF

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Publication number
CN207351199U
CN207351199U CN201721298456.6U CN201721298456U CN207351199U CN 207351199 U CN207351199 U CN 207351199U CN 201721298456 U CN201721298456 U CN 201721298456U CN 207351199 U CN207351199 U CN 207351199U
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graphite
kiln
rotary kiln
sealing
head cover
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CN201721298456.6U
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曹威
徐京
张中明
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NANJING ZHONGCAI CEMENT SPARE PARTS CO Ltd
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NANJING ZHONGCAI CEMENT SPARE PARTS CO Ltd
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Abstract

The utility model provides a kind of rotary kiln end novel graphite sealing device, including kiln head cover, sealing ring is equipped with kiln head cover, the outer end of kiln head cover is welded with reverse seal sleeve, diaphragm seal is equipped with reverse seal sleeve, the fixed welding clamping plate in the inner of sealing drum, baffle is connected with by bolt arrangement on clamping plate, fixed clamp is equipped with double graphite device between baffle and clamping plate, radially around one week more steel wire on double graphite device, steel wire bypasses pulley, pulley is installed in the kiln body of rotary kiln both sides, and steel wire bottom is fixedly connected with gravity drop hammer, kiln head cover bottom is respectively communicated with equipped with the first ash-collecting cover and the second ash-collecting cover.Rotary kiln graphite block Seal Design is flexibly and suitable for various sizes and the kiln of producer in the utility model.The design of rotary kiln graphite block sealing is not required any transformation to be combined with the existing cold wind shroud of rotary kiln and cooling dome, remaining equipment is also easy to adjust, and minimizes installation cost.

Description

A kind of rotary kiln end novel graphite sealing device
Technical field
Rotary kiln technology is the utility model is related to, is specially a kind of rotary kiln end novel graphite sealing device.
Background technology
Rotary kiln refers to rotary calcining kiln, belongs to building equipment class.Rotary kiln by processing material difference can be divided into cement kiln, Chemical metallurgy kiln and limekiln.Cement kiln is mainly used for calcination of cement clinker, divides dry production cement kiln and wet production cement Two major class of kiln.Chemical metallurgy kiln is then mainly used for the poor iron ore magnetic roasting of metallurgy industry steel plant;Chromium, josephinite oxidizing roasting; Refractory factory roasts high-aluminium vanadine ore deposit and aluminium manufacturer's roasting clinker, aluminium hydroxide;Chemical plant roasts the class such as chrome ore and chromite ore fine Mineral.Limekiln is used for the active lime and light dolomite for roasting steel plant, ferroalloy works.
Existing rotary kiln generally existing problems with:
1st, rotary kiln graphite block sealing device size is more single, it is necessary to which customizing special graphite block sealing device could fit Close and existing rotary kiln;
2nd, rotary kiln graphite block sealing device globality is stronger, is not suitable for module assembled, and when replacement needs replacing whole close Seal apparatus, improves maintenance cost.
For this it is proposed that a kind of rotary kiln end novel graphite sealing device.
Utility model content
The purpose of this utility model is to provide a kind of rotary kiln end novel graphite sealing device, to solve above-mentioned background The problem of being proposed in technology.
To achieve the above object, the utility model provides following technical solution:A kind of rotary kiln end novel graphite sealing Device, including kiln head cover, the kiln head cover is interior to be equipped with sealing ring, and the outer end of the kiln head cover is welded with reverse seal sleeve, institute State in reverse seal sleeve and be equipped with diaphragm seal, which is flexibly connected the outer end of sealing drum, institute by bolt Inner fix for stating sealing drum welds clamping plate, and baffle, the baffle and folder are connected with by bolt arrangement on the clamping plate Fixed clamp is equipped with double graphite device between plate, radially around one week more steel wire, the steel on the double graphite device Filament winding crosses pulley, and the pulley is installed in the kiln body of rotary kiln both sides, and steel wire bottom is fixedly connected with gravity drop hammer, the kiln Head-shield bottom is respectively communicated with equipped with the first ash-collecting cover and the second ash-collecting cover.
Preferably, the sealing ring is located at kiln head cover the inner of reverse seal sleeve side, and sealing ring overlying is covered with Castable.
Preferably, the bolt between the clamping plate and baffle is adjustable structure, end cap on the double graphite device Graphite frame is connected to, the graphite frame is connected between clamping plate and baffle.
Preferably, the double graphite device is staggeredly evenly distributed for double-deck graphite, and axial gapless.
Preferably, the inner of the kiln head cover is equipped with cold wind shroud, and the cold wind shroud is equipped with latch plate, is acted in latch plate Under, described cold wind shroud one end is in close contact on the backplate on the outside of kiln head cover, its other end and double graphite device are in sealing contact, And contact position is sealing structure.
Preferably, the port of export of first ash-collecting cover and the second ash-collecting cover is respectively communicated with ash bucket, the outlet of the ash bucket End connection grate-cooler.
Compared with prior art, the beneficial effects of the utility model are:
1st, rotary kiln graphite block Seal Design is flexibly and suitable for various sizes and the kiln of producer.The sealing of rotary kiln graphite block Design is not required any transformation to be combined with the existing cold wind shroud of rotary kiln and cooling dome, remaining equipment is also easy to adjust It is whole, minimize installation cost;
2nd, in order to reduce the downtime in installation process, it is contemplated that substantial amounts of pre-assembled work, seal of rotary kiln use Module frame designs.All graphite block sealings are all in factory's pre-assembly, it is ensured the optimum quality and straight line of flange Degree.Modular device includes clamping plate, graphite frame, baffle, the position of the Design guidance of this module frame and firm graphite block, so that Ensure the efficient of sealing;
3rd, it is this design so that graphite block movement and kiln radial motion each independently carry out, blocked there is no graphite block or The phenomenon of damage.Latch on rear flange can prevent air from entering in kiln.The footpath that graphite block Seal Design can be born Reach ± 50 mm of standard to bounce, if it is desired, can continue to increase scope;
4th, simple visual examination is passed through, it is easy to be beforehand with repair schedule.When needing, steel wire system and graphite Device is convenient firmly quickly to replace graphite block, and baffle also allows for replacing graphite block;
5th, steel wire system is made of the steel wire of counterweight and the two rows of graphite blocks of independent covering.Graphite block is fixed on conjunction by steel wire Suitable position ensures that its rapid adaptation is beated by kiln, and any movement caused by ovality and expansion, can so maintain to rotation The thrust of component.This steel wire system can be led by increasing bottom steel wire weight to compensate the extra gravity that lower part graphite block is subject to Gravitation, so as to form uniform pressure on whole rotary kiln circumference;
6th, steel wire failure rate is low, even if breaking down, graphite block can be still fixed in frame by simple locking system;
7th, serving as material buffer by cold wind shroud, hopper and pipeline guides unnecessary raw material to enter feed bin or delivery system System, hopper avoid dust using inclined plate design and are collected on graphite grazing.Allowing installed in the sliding gate of feed hopper bottom can To allow stacking material to be placed to when needed in feed bin or transport system;
8th, spare parts demand is less, is used because graphite block and steel wire seal to exchange between kiln hood sealing in kiln tail, ink stick The design of sealing is ensuring that graphite block service life grows, and while function admirable, maintenance cost is minimized.The machinery of graphite Preferable sealing material is made it with hot property, graphite stock material is very rigid, wear-resisting, and its suppleness can adapt to match somebody with somebody Conjunction face, so that it is guaranteed that sealing is close.The low-friction coefficient and self-lubricating property of graphite make it be highly suitable for common lubricant not The occasion that can be used uses, while extends the service life of graphite block;
9th, by the use of diaphragm seal combination sealing drum, it is preferably minimized the impact that graphite is subject to high temperature and particulate dust. Sealing angle between diaphragm seal and air-cooled set makes to calculate by flow dynamics analysis, the review of fluid analysis software analysis, draws Rational sealing angle, is conducive to diaphragm seal and changes shake the head internal flow and dust flow direction, improve sealing effect, avoid Diaphragm seal is directly washed away by dust air-flow inside kiln hood, improves the service life of diaphragm seal.Analyzed, sealed by Engineering Thermodynamics Piece chooses suitable wear-resisting, heat-resisting, high-tension material, ensures the sealing effect and service life of diaphragm seal;
10th, play the role of stopping high pressure draught by labyrinth seal, stop that high pressure draught directly impacts graphite grazing, reduce The pressure at graphite position, improves the sealing effect and service life of graphite.
Brief description of the drawings
Fig. 1 is the utility model structure diagram;
Fig. 2 is the utility model structure sectional view;
Fig. 3 is reverse seal sleeve attachment structure schematic diagram in the utility model.
In figure:1 kiln head cover, 2 cold wind shrouds, 3 baffles, 4 double graphite devices, 5 clamping plates, 6 graphite framves, 7 reverse seal sleeves, 8 steel wires, 9 gravity drop hammers, 10 pulleys, 11 first ash-collecting covers, 12 second ash-collecting covers, 13 diaphragm seals, 14 sealing drums, 15 latch plates, 16 Sealing ring.
Embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work All other embodiments obtained, shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, the utility model provides a kind of technical solution:A kind of rotary kiln end novel graphite sealing dress Put, including kiln head cover 1, kiln head cover 1 is interior to be equipped with sealing ring 16, and sealing ring 16 is located in the kiln head cover 1 of reverse 7 side of seal sleeve End, and 16 overlying of sealing ring is covered with castable, and reverse sleeve cylinder 7 stamps castable close to 1 side of kiln head cover, for first every Heat seal.
The outer end of kiln head cover 1 is welded with reverse seal sleeve 7, and diaphragm seal 13 is equipped with reverse seal sleeve 7, this is reversely close The inner outer end that sealing drum 14 is flexibly connected by bolt of big envelope cylinder 7, the inner of sealing drum 14, which is fixed, welds clamping plate 5, on clamping plate 5 Baffle 3 is connected with by bolt arrangement, fixed clamp is equipped with double graphite device 4,5 He of clamping plate between baffle 3 and clamping plate 5 Bolt between baffle 3 is adjustable structure, and double 4 upper end of graphite device is socketed with graphite frame 6, and graphite frame 6 is connected to folder Between plate 5 and baffle 3, double graphite device 4 is staggeredly evenly distributed for double-deck graphite, and axial gapless.
Radially around one week more steel wire 8 on double graphite device 4, steel wire 8 bypasses pulley 10, and pulley 10 is installed on revolution In the kiln body of kiln both sides, and 8 bottom of steel wire is fixedly connected with gravity drop hammer 9, and 1 bottom of kiln head cover is respectively communicated with equipped with the first ash-collecting cover 11 and second ash-collecting cover 12, the port of export of the first ash-collecting cover 11 and the second ash-collecting cover 12 is respectively communicated with ash bucket, the port of export of ash bucket Connect cooling.
The inner of kiln head cover 1 is equipped with cold wind shroud 2, and cold wind shroud 2 is equipped with latch plate 15, under the effect of latch plate 15, cold wind Cover 2 one end to be in close contact on the backplate in the outside of kiln head cover 1, its other end and double graphite device 4 are in sealing contact, and contact position For sealing structure.
Operation principle:In the utility model the gas containing dust in the state of kiln hood positive pressure by kiln hood break iron along cold The cylindrical outwards injection of windband 2, can bump against the sealing ring 16 for having castable to protect on the most left side, 90% particle is due to hitting first And kinetic energy is lost, under gravity, captured by the first dust gathering arrester 11, enter grate-cooler through ash flue bucket.
Remaining 10% blown sand material moves on, and blows to diaphragm seal 13, the angle guiding kiln hood internal gas flow and powder of mount board The flow direction of dirt, under the water conservancy diversion of diaphragm seal 13, the wind of strip is between diaphragm seal 13, the first ash-collecting cover 11, sealing ring 16 Space form a high-speed eddy field, material continuously hits, impinges upon one another, and loses kinetic energy one after another, also under gravity, Captured by the second dust gathering arrester 12, enter grate-cooler through ash flue bucket.
Few material into sealing drum 14, is similarly formed vortex field, further by diaphragm seal 13 in sealing drum 14 Dust, while all parts are recycled, effectively stop impact of the high temperature to graphite block.The steel wire that double graphite device 4 passes through radial direction 8th, under the action of axial clamping plate 5, stop that outer gas stream enters, stop all dust leakages.
While there has been shown and described that the embodiment of the utility model, for the ordinary skill in the art, It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from the principle of the utility model and spirit, repaiied Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.

Claims (6)

1. a kind of rotary kiln end novel graphite sealing device, including kiln head cover(1), the kiln head cover(1)It is interior to be equipped with sealing ring (16), it is characterised in that:The kiln head cover(1)Outer end be welded with reverse seal sleeve(7), the reverse seal sleeve(7) It is interior to be equipped with diaphragm seal(13), the reverse seal sleeve(7)The inner is flexibly connected sealing drum by bolt(14)Outer end, it is described close Sealed tube(14)The fixed welding clamping plate in the inner(5), the clamping plate(5)It is upper that baffle is connected with by bolt arrangement(3), it is described Baffle(3)And clamping plate(5)Between fixed clamp be equipped with double graphite device(4), the double graphite device(4)On radially around One week more steel wire(8), the steel wire(8)Around pulley(10), the pulley(10)In the kiln body of rotary kiln both sides, And steel wire(8)Bottom is fixedly connected with gravity drop hammer(9), the kiln head cover(1)Bottom is respectively communicated with equipped with the first ash-collecting cover(11) With the second ash-collecting cover(12).
A kind of 2. rotary kiln end novel graphite sealing device according to claim 1, it is characterised in that:The sealing ring (16)Positioned at reverse seal sleeve(7)The kiln head cover of side(1)The inner, and sealing ring(16)Overlying is covered with castable.
A kind of 3. rotary kiln end novel graphite sealing device according to claim 1, it is characterised in that:The clamping plate (5)And baffle(3)Between bolt be adjustable structure, the double graphite device(4)Upper end is socketed with graphite frame(6), The graphite frame(6)It is connected to clamping plate(5)And baffle(3)Between.
A kind of 4. rotary kiln end novel graphite sealing device according to claim 1, it is characterised in that:The double stone Black device(4)It is staggeredly evenly distributed for double-deck graphite, and axial gapless.
A kind of 5. rotary kiln end novel graphite sealing device according to claim 1, it is characterised in that:The kiln head cover (1)The inner be equipped with cold wind shroud(2), the cold wind shroud(2)It is equipped with latch plate(15), in latch plate(15)It is described under effect Cold wind shroud(2)One end is in close contact in kiln head cover(1)On the backplate in outside, its other end and double graphite device(4)Sealing connects Touch, and contact position is sealing structure.
A kind of 6. rotary kiln end novel graphite sealing device according to claim 1, it is characterised in that:First collection Ash cover(11)With the second ash-collecting cover(12)The port of export be respectively communicated with ash bucket, the port of export connection grate-cooler of the ash bucket.
CN201721298456.6U 2017-10-10 2017-10-10 A kind of rotary kiln end novel graphite sealing device Active CN207351199U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107642984A (en) * 2017-10-10 2018-01-30 南京中材水泥备件有限公司 A kind of rotary kiln end novel graphite sealing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107642984A (en) * 2017-10-10 2018-01-30 南京中材水泥备件有限公司 A kind of rotary kiln end novel graphite sealing device

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