CN207288529U - Motor punching workshop intelligent manufacturing system - Google Patents
Motor punching workshop intelligent manufacturing system Download PDFInfo
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- CN207288529U CN207288529U CN201721245539.9U CN201721245539U CN207288529U CN 207288529 U CN207288529 U CN 207288529U CN 201721245539 U CN201721245539 U CN 201721245539U CN 207288529 U CN207288529 U CN 207288529U
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- rotor
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Abstract
A kind of motor punching workshop intelligent manufacturing system, including servo beat feeder（1）, servo beat feeder（1）Discharge port and press machine one（2）Feeding mouth connect, in press machine one（2）Discharge port be disposed about manipulator one（5）, manipulator one（5）Press machine one will be located at（2）The material of discharge port is captured to pipeline one（9）Or press machine two（3）, in press machine two（3）Discharge port be disposed about manipulator two（6）, by manipulator two（6）Press machine two will be located at（3）The material of discharge port is captured to pipeline two（10）, pipeline two（10）Connect with stator discharge port, pipeline one（9）Nearby it is equipped with manipulator three（7）, manipulator three（7）By pipeline one（9）On material capture to press machine three（4）, in press machine three（4）Discharge port be disposed about manipulator four（8）, manipulator four（8）Press machine three will be located at（4）The material of discharge port is captured to pipeline three（11）, pipeline three（11）Connect with rotor discharge port.
Description
Technical field
It the utility model is related to the system for middle and small motor intelligence manufacture.
Background technology
Motor stamping production at present mainly has following three kinds of schemes：
1st, progressive die high speed stamping mode is, it can be achieved that the automatic press of rotor punching, be automatically separated, rotor punching
Automatically compile and be pressed.General to be suitable only for the larger punching of small dimension, batch, its input cost is huge, die change
Cycle is longer.
2nd, one falls two techniques, and the stamped machine blanking of silicon steel coiled strip is rotor disk, rotor disk stamp out stator and
Rotor with sunflower side, rotor separation after, stator directly discharges, sunflower piece rotor is stamped be shaped to rotor after discharge.It is suitable
Together in the rotor punching of larger specification, but the two times punch of the collection of rotor disk, the separation of rotor and rotor
Transhipment, feeding, discharge are manually completed, and less efficient, operation labor intensity is larger.
3rd, one falls three techniques, and the stamped machine blanking of silicon steel coiled strip is stator disk, rotor disk, stator disk and rotor circle
After piece separation, it is rotor to carry out punch forming respectively.It is suitable for the rotor punching of big specification, but stator disk, rotor
The separation of disk, stator, the two times punch feeding, discharge of rotor are manually completed, and efficiency is very low, and operation labor intensity is very big.
4th, traditional processing technology is generally the automation of separate unit or more lathes, can not realize between equipment and equipment,
Interconnecting between equipment and system.
The content of the invention
The purpose of this utility model is to provide a kind of system suitable for the intelligent production of middle and small motor punching.
In order to achieve the above object, the technical solution of the utility model there is provided a kind of motor punching workshop intelligence manufacture
System, it is characterised in that including servo beat feeder, the discharge port of servo beat feeder and the feeding mouth of press machine one
Connect, be disposed about manipulator one in the discharge port of press machine one, manipulator one is by positioned at one discharge port of press machine
Material is captured to pipeline one or press machine two, manipulator two has been disposed about in the discharge port of press machine two, by machinery
Hand two will be captured to pipeline two, pipeline two positioned at the material of two discharge port of press machine to connect with stator discharge port, conveying
Line one is nearby equipped with manipulator three, and manipulator three captures the material on pipeline one to press machine three, in press machine three
Discharge port has been disposed about manipulator four, and manipulator four will be captured to pipeline three positioned at the material of three discharge port of press machine,
Pipeline three connects with rotor discharge port；Data communication interface is built-in with press machine and manipulator, can in real time gather and set
Standby machining state, process state of progress etc., are disposed with RFID video collectors on the transmission line, can automatic collection product logistics
Information；By interacting for PCS and upper system, realize the smart allocation of operation, the automatic of process assign, the real-time collection of data
And interaction.
The utility model mainly solves the problems, such as follows on the basis of tradition one falls three techniques：
1st, stator disk, rotor disk are automatically separated；
2nd, stator disk, the automatic transport of rotor disk and automatic charging function；
3rd, stator, the automatic of rotor are compiled；
4th, automatic collection motor stamping machining information；
5th, interconnecting between the lathe of workshop, between lathe and Information Management System is realized.
The utility model has the following advantages that：
1st, the utility model can realize the unmanned of electric machine iron core stamping press, avoid because human hand feeding, rewinding are brought
The risk of more than 80% industrial injury, solves the problem of accident triggered by manual operations in motor punching workshop is high, and disability rate is high；
2nd, by the digital interface of the equipment such as servo beat feeder, robot and press machine, punching press flowing water is realized
The mutually coordinated and cooperation of each facility control program of line unit, solves press workshop production technology and equipment falls behind and punching press production
Quality instability problem.
3rd, operative employee's quantity is reduced, human cost reduces by 75%, solves recruitment hardly possible, and human cost is climbed to a higher point, made successively
Into the problems such as this rise of motor assembly.Reduce the distance 80% transported between motor stator＆rotor blanking piece each operation, logistics cost drop
Low 75%；Robot manipulating task beat is adjustable, improves efficiency more than 30%.
4th, by automated collection systems, the parameters that punching is processed are included into workshop Information Management System, with reference to work
Assign automatically and equipment, the automatic collection of data and the interaction of the smart allocation, process of industry, realize the intelligence in motor punching workshop
Manufacture.
Brief description of the drawings
Fig. 1 is a kind of schematic diagram of motor punching workshop intelligent manufacturing system provided by the utility model.
Embodiment
To become apparent the utility model, hereby with preferred embodiment, and attached drawing is coordinated to be described in detail below.
As shown in Figure 1, a kind of motor punching workshop intelligent manufacturing system provided by the utility model, including servo beat are sent
Material machine 1, the discharge port of servo beat feeder 1 connects with the feeding mouth of press machine 1, in the discharge port of press machine 1
Manipulator 1 is disposed about, manipulator 1 will be captured to pipeline 1 or punching positioned at the material of one 2 discharge port of press machine
Press bed 23, manipulator 26 has been disposed about in the discharge port of press machine 23, will be located at press machine by manipulator 26
The material of 23 discharge ports is captured to pipeline 2 10, pipeline 2 10 to connect with stator discharge port, and pipeline 1 is nearby equipped with
Manipulator 37, manipulator 37 captures the material on pipeline 1 to press machine 34, in the discharge port of press machine 34
Manipulator 48 is disposed about, manipulator 48 will be captured to pipeline 3 11 positioned at the material of 34 discharge port of press machine, defeated
Line sending 3 11 connects with rotor discharge port.
The key problem in technology point of the utility model is：1) servo beat feed system is used, complete compound automatic blanking；2) fixed,
Rotor disk is automatically separated through manipulator and feeding；3) stator and rotor automatic blanking and compile；4) punching workshop is intelligently made
Digital integration system is made, including：A) DNC systems：Including central computer, storage device, network communication interface；B) mould is gathered
Block：Including bar code identification, radio frequency identification, acquisition system；C) Intelligent logistics module：Including robot, supply line；D) numerical control machine
Bed；E) PCS control systems.
The course of work of the utility model is described as follows：
Step 1, silicon steel roll bending are through 1 feeding of servo deflecting machine to press machine 1, and press machine 1 is by under silicon steel roll bending
Discharge after expecting into stator disk and rotor disk；
Step 2, stator disk and rotor disk by the crawl of manipulator 1 positioned at one 2 discharge outlet of press machine, machinery
Rotor disk is placed on pipeline 1 by hand 1, and stator disk is placed on to the feeding mouth of press machine 23；
Step 3, press machine 23 will discharge after stator disk punch forming, and the crawl of manipulator 26 is located at press machine two
Stator disk after the shaping of 3 discharge outlets, is placed on 2 10 top discharge of pipeline；
After pipeline 1 is transported to designated position, the crawl of manipulator 37 is located at pipeline 1 for step 4, rotor disk
On rotor disk, be placed on the feeding mouth of press machine 34；
After step 5, rotor disk punch forming, the crawl of manipulator 48 is after the shaping of 34 discharge port of press machine
Rotor disk, is placed on 3 11 top discharge of pipeline.
Claims (1)
1. a kind of motor punching workshop intelligent manufacturing system, it is characterised in that including servo beat feeder (1), servo beat
The discharge port of feeder (1) connects with the feeding mouth of press machine one (2), is disposed about in the discharge port of press machine one (2)
There is manipulator one (5), manipulator one (5) will be captured to pipeline one (9) or punching positioned at the material of press machine one (2) discharge port
Press bed two (3), has been disposed about manipulator two (6) in the discharge port of press machine two (3), will be located at by manipulator two (6)
The material of press machine two (3) discharge port is captured to pipeline two (10), pipeline two (10) to connect with stator discharge port, conveying
Line one (9) is nearby equipped with manipulator three (7), and manipulator three (7) captures the material on pipeline one (9) to press machine three
(4), manipulator four (8) has been disposed about in the discharge port of press machine three (4), manipulator four (8) will be located at press machine three
(4) material of discharge port is captured to pipeline three (11), pipeline three (11) and connected with rotor discharge port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721245539.9U CN207288529U (en) | 2017-09-26 | 2017-09-26 | Motor punching workshop intelligent manufacturing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721245539.9U CN207288529U (en) | 2017-09-26 | 2017-09-26 | Motor punching workshop intelligent manufacturing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207288529U true CN207288529U (en) | 2018-05-01 |
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ID=62440883
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721245539.9U Active CN207288529U (en) | 2017-09-26 | 2017-09-26 | Motor punching workshop intelligent manufacturing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107537912A (en) * | 2017-09-26 | 2018-01-05 | 上海电机***节能工程技术研究中心有限公司 | Motor punching workshop intelligent manufacturing system and method |
-
2017
- 2017-09-26 CN CN201721245539.9U patent/CN207288529U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107537912A (en) * | 2017-09-26 | 2018-01-05 | 上海电机***节能工程技术研究中心有限公司 | Motor punching workshop intelligent manufacturing system and method |
| CN107537912B (en) * | 2017-09-26 | 2023-10-31 | 上海电机***节能工程技术研究中心有限公司 | Intelligent manufacturing system and method for motor punching shear workshop |
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