CN207281575U - Ring ingot intelligence spinning management system - Google Patents
Ring ingot intelligence spinning management system Download PDFInfo
- Publication number
- CN207281575U CN207281575U CN201721224614.3U CN201721224614U CN207281575U CN 207281575 U CN207281575 U CN 207281575U CN 201721224614 U CN201721224614 U CN 201721224614U CN 207281575 U CN207281575 U CN 207281575U
- Authority
- CN
- China
- Prior art keywords
- data
- server
- unit
- application server
- spinning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The utility model discloses a kind of ring ingot intelligence spinning management system, belong to spinning management system regions, technical problems to be solved are how spinning process, workshop appliance and spinning products to be monitored in real time and managed；Its structure includes data acquisition unit, bottom transmission unit, acquisition server, application server, upper layer transport unit, power supply unit and monitoring unit；Data acquisition unit includes multiple sensing control units, and each sensing control unit corresponds to a workshop appliance, and sensing control unit is used to gather the device data of corresponding workshop appliance and controls corresponding workshop appliance；Acquisition server can carry out filing storage to the said equipment data；Application server can be counted, analyzed and calculate the said equipment data, and generate tables of data, and monitoring unit can show the said equipment data and tables of data, and can coordinate generation planning information with application server.
Description
Technical field
Spinning management system regions are the utility model is related to, specifically a kind of ring ingot intelligence spinning management system.
Background technology
Spinning process includes Blowing carding, combing, drafting, rove, spun yarn, winder, the process such as contracts, is put in storage, to ensure to spin
Yarn process be smoothed out and the quality of spinning products is, it is necessary to monitor each process in real time.In view of in spinning process
Process is more, and equipment is separate between each process, and there are the following problems：Information dispersion is strong, relevance is poor, data are real-time
Property it is poor, information content is small, be not easy to it is comprehensive, accurate, timely obtain workshop bottom information；And in view of need the number of statistical analysis
It is big according to amount, it is necessary to establish device level multiplex roles, multimode, the information interaction approach of multi-protocols, realize on workshop bottom and management
The transmission that data high-speed is stablized between layer, and realize the quality of production detection and analysis to spinning and the management to production.
How spinning process, workshop appliance and spinning products to be monitored in real time and managed by management system, be
The technical issues that need to address.
The content of the invention
The technical assignment of the utility model is the deficiency for more than, there is provided a kind of ring ingot intelligence spinning management system, to solve
The problem of certainly how spinning process, workshop appliance and spinning products being monitored in real time and managed.
The technical assignment of the utility model is realized in the following manner：
Ring ingot intelligently spinning management system, including data acquisition unit, bottom transmission unit, acquisition server, using clothes
Business device, upper layer transport unit, power supply unit and monitoring unit；Data acquisition unit includes multiple sensing control units, Mei Gechuan
Feel control unit and correspond to a workshop appliance, sensing control unit is for gathering the device data of corresponding workshop appliance simultaneously
Corresponding workshop appliance is controlled, each sensing control unit is connected to acquisition server by bottom transmission unit, if
Standby data include but not limited to master data, process data, process data and turner data；Acquisition server can be to above-mentioned
Device data carries out filing storage, and acquisition server is connected with application server and monitor supervision platform respectively by above-mentioned transmission unit
Connect；Application server can be counted, analyzed and calculate the said equipment data, and generate tables of data, and tables of data includes but not limited to
Workshop appliance running state data table, workshop appliance power consumption state tables of data, spinning products begin a theatrical performance status data table, spinning products
Manufacturing schedule tables of data, spinning process status data table, yield data table, turner scheduling data table and turner management data
Table；Monitoring unit can show the said equipment data and tables of data, and can coordinate generation planning information, rule with application server
Information is drawn to be used for maintenance shop equipment, manage the production procedure of spinning products；Power supply unit be used for for above-mentioned data acquisition unit,
Bottom transmission unit, acquisition server, application server, upper layer transport unit and monitoring unit improve UPS supply.
Further, GPRS SMS modules and handheld terminal are further included, application server passes through wire transmission module or nothing
Line transport module is connected with GPRS SMS modules, and the short breath modules of GPRS can give birth to handheld terminal wireless connection, application server
Into warning information and cycle statistics, above-mentioned warning information and cycle statistics are transmitted to hand-held by GPRS SMS modules
Terminal.
Further, printer is further included, printer is connected with application server, and printer is used for print data table.
Further, bottom transmission unit include DP modules, DP master station modules, Industrial Ethernet, Ethernet switch,
RS485/DP protocol conversion modules, DP master station modules include DP net controllers and Industrial Ethernet communication module, DP modules, DP nets
Controller, Industrial Ethernet communication module and Industrial Ethernet are sequentially connected, DP modules and the data acquisition for being configured with DP interfaces
Controller connects, and RS485/DP protocol conversion modules are used to the data acquisition controller for being configured with RS485 interfaces being connected to DP
Module, Ethernet switch are used to connect the data acquisition controller for being configured with Ethernet interface into Industrial Ethernet.
Further, monitoring unit includes production scheduling work station and system maintenance work station, and production scheduling work station leads to
Upper layer transport unit is crossed to be connected with acquisition server and application server respectively, production scheduling work station, acquisition server and should
The Production Scheduling System being combined with server composition C/S structures and B/S structures, production scheduling work station can be with colour code
Mode show each kind spinning products the spinning products for begining a theatrical performance state and each kind manufacturing schedule, production adjust
Degree work station and application server coordinate the production scheduling planning information that can generate the manufacturing schedule for adjusting spinning products,
Production scheduling work station and application server coordinate the exception that can analyze spinning process and generate spinning process abnormality processing rule
Information is drawn, and production scheduling work station and application server coordinate the number that can arrange an order according to class and grade according to festivals or holidays and rule adjustment turner of arranging an order according to class and grade
According to table；System maintenance work station is connected with acquisition server and application server respectively by upper layer transport unit, system maintenance
The system maintenance system that work station, acquisition server and application server composition C/S structures and B/S structures are combined, system dimension
Shield work station can show the operating status in each workshop and the power consumption state of each workshop appliance, system maintenance work station and
Application server coordinates the system maintenance planning information that can be generated for maintenance shop equipment；Above-mentioned production scheduling planning letter
Breath, spinning process abnormality processing planning information, turner scheduling data table, system maintenance planning information are stored to acquisition server
And it can be sent by bottom transmission unit to data acquisition unit.
Further, monitoring unit further includes Terminal Server Client, and Terminal Server Client is by upper layer transport unit respectively with answering
Connected with server with acquisition server, Terminal Server Client and acquisition server and application server composition C/S structures and B/S
The monitoring system that structure combines, Terminal Server Client can read and show the said equipment data, tables of data and planning information.
Further, power supply unit includes ups power module and the battery being configured in ups power cabinet, battery and UPS electricity
Source module connect, ups power module respectively with data acquisition unit, bottom transmission unit, acquisition server, application server,
Upper layer transport unit is connected with monitoring unit.
Intelligently spinning management system has the following advantages the ring ingot of the utility model：
1st, the utility model gathers the device data of each workshop appliance by data acquisition unit, can be comprehensively and accurately
Workshop bottom data is obtained, and generates tables of data, status of energy consumption, the operation shape of workshop appliance of workshop appliance can be monitored in real time
The working status of condition, the state of the art of spinning products and turner, and the progress of the spinning products of traceable each kind, so as to
In timely maintenance shop equipment, manage spinning products production procedure, i.e., the manufacturing schedule to spinning process, spinning products and
Turner is managed, and realizes the real time monitoring to spinning process, workshop appliance and spinning products, intelligent management and dimension
Shield；
2nd, the utility model is for gathering the device data acquisition unit of workshop device data and for storage device number
According to acquisition server between be provided with bottom transmission unit, bottom transmission unit include DP modules, DP master station modules, industry with
Too net, Ethernet switch, RS485/DP protocol conversion modules, are coordinated and will can be connect with DP by DP modules and DP master station modules
The workshop appliance access industrial Ethernet of mouth, being coordinated by RS485/DP protocol conversion modules, DP modules and DP master station modules can
, can be by with Ethernet interface by Ethernet switch by the workshop appliance access industrial Ethernet with RS485 interfaces
Workshop appliance introduces Industrial Ethernet, device data is passed to acquisition server by Industrial Ethernet, it is achieved thereby that equipment
Level multiplex roles, multimode, the information interaction approach of multi-protocols, realize bidirectional data interaction link, and pass through Industrial Ethernet
Data are transmitted, realize the transmission of data stabilization high speed；
3rd, the utility model can generate warning information and cycle statistics, and warning information and cycle statistics pass through
GPRS communication modes are sent to handheld terminal, it can be achieved that warning information is timely automatically transmitted to responsible person concerned, be easy to and
When handling failure, reduce the loss that brings of workshop appliance failure, meanwhile, can cycle statistical information such as output statistics every month number
According to related management personnel are automatically transmitted to, Workshop Production situation and production capacity situation are controlled in time easy to administrative staff；
4th, the utility model carries out filing storage by acquisition server to the device data of collection, and passes through application service
Device storage device data and tables of data, check current device data and tables of data in monitor supervision platform easy to supervisor and go through
The device data and tables of data of history；
5th, the utility model monitor supervision platform includes system maintenance work station and production scheduling work station, and system maintenance work
Stand and production scheduling work station forms the system that C/S structures and B/S structures are combined with acquisition server and application server, just
In the operating status of each workshop appliance of SFC support's real time inspection and the power consumption state of each workshop appliance, and in time
Workshop appliance is safeguarded, at the same also allow for production scheduling engineer check each kind spinning products begin a theatrical performance situation,
Manufacturing schedule, spinning process process and the lathe work state of the spinning products of each kind, and in time to tracking spinning production
Exception in product and timely processing spinning process；
6th, the utility model monitor supervision platform further includes Terminal Server Client, Terminal Server Client and acquisition server and application service
Device forms the system that C/S structures and B/S structures combine, and checks the operation shape of each workshop appliance in time easy to senior management staff
State, the power consumption state of each workshop appliance, each kind spinning products begin a theatrical performance situation, each kind spinning products life
The state of the art of production progress, each spinning products, and check for handle spinning process failure manufacturing schedule planning information, be
System safeguards planning information, easy to grasp and manage spinning line.
Brief description of the drawings
The utility model is further illustrated below in conjunction with the accompanying drawings.
Attached drawing 1 is the structure diagram of 1 ring ingot of embodiment intelligence spinning management system；
Attached drawing 2 is the structure diagram of 2 ring ingot of embodiment intelligence spinning management system；
Attached drawing 3 is the structure diagram of 3 ring ingot of embodiment intelligence spinning management system.
Embodiment
With reference to the ring ingot of Figure of description and specific embodiment to the utility model, intelligently spinning management system work is following detailed
Carefully illustrate.
Embodiment 1：
As shown in Figure 1, ring ingot intelligently spinning management system, including data acquisition unit, bottom transmission unit, collection clothes
Business device, application server, upper layer transport unit, power supply unit and monitoring unit；Data acquisition unit is arranged in workshop, is used for
The device data of each workshop appliance is gathered, workshop appliance includes but not limited to spinning workshop appliance and ancillary equipment, spinning
Include but not limited to blowing-carding machinery, combing equipment, drafting equipment, rove equipment, spun yarn equipment, winder with workshop appliance to set
Standby, baling equipment and enter library facilities, ancillary equipment includes but not limited to air-conditioning equipment, air-pressure equipment and cleaner；Bottom
Transmission unit is connected between data acquisition unit and acquisition server, for the said equipment data sending so far to be gathered service
Device；The said equipment data are carried out with filing storage in acquisition server, acquisition server is by upper layer transport unit respectively with answering
Connected with server with monitor supervision platform；Application server can count, analyzes and calculate the said equipment data and generate tables of data,
Tables of data includes but not limited to workshop appliance running state data table, workshop appliance power consumption state tables of data, spinning products and begins a theatrical performance
Status data table, spinning products manufacturing schedule tables of data, spinning process status data table, yield data table, turner scheduling data
Table and turner management data list；Monitoring unit can show the said equipment data and tables of data, and can be with application server
Coordinate generation planning information, planning information is used for maintenance shop equipment, manages the production procedure of spinning products；Power supply unit is used for
For above-mentioned data acquisition unit, bottom transmission unit, acquisition server, application server, upper layer transport unit and monitoring unit
Improve UPS supply.
Wherein, data acquisition unit includes multiple sensing controls being mainly made of sensing mechanism and data acquisition controller
Unit, each sensing control unit correspond to a workshop appliance, and sensing mechanism is used for the device data for gathering related workshop appliance,
Device data includes but is not limited to master data, process data, process data and turner data, above-mentioned each workshop appliance
Device data is sent to acquisition server by bottom transmission unit, and is filed and be stored in acquisition server.Specifically, base
Notebook data includes the operating parameter of workshop appliance, stops open state, speed parameter etc., such as the voltage, electric current, work(of workshop appliance
Rate, power factor, power consumption profile etc., master data reflect the basic operation conditions and power consumption state of workshop appliance；Process data
Including machine number, type number, spin workshop appliance operation generation in the spinning process such as kind, yield, Real time Efficiency, down time
Parameter；Process data is close including process speed, quantitative, drafting multiple, the twist, fixed length setting, elongation, socket coefficient, coiling
The parameter of reaction process quality in the workshop appliance operational process such as degree；Turner data include turner job number, turner name, the production of this class
Amount, cumulative production, current meter length, efficiency on duty, piece-rate wage etc.；For ancillary equipment, such as the fundamental packets of air-conditioning equipment
Include the parameters such as humiture, rotation speed of fan.
Bottom transmission unit includes DP modules, DP master station modules, Industrial Ethernet, Ethernet switch, RS485/DP associations
Modular converter is discussed, DP master station modules include DP net controllers and Industrial Ethernet communication module, and DP net controllers select Siemens
Medium PLC, DP modules, DP net controllers, Industrial Ethernet communication module and Industrial Ethernet are sequentially connected, DP modules and configuration
The data acquisition controller for having DP interfaces connects, and RS485/DP protocol conversion modules are used to that the data of RS485 interfaces will to be configured with
Acquisition terminal is connected to DP modules, and Ethernet switch is used to connect the data collection station for being configured with Ethernet interface into work
Industrial Ethernet.For the workshop appliance and its data acquisition controller of self-organizing system, there is two ways to be connected to collection clothes
Business device, a kind of mode is and third party coordinates the path of exploitation data exchange to realize data sharing, and another middle mode is to use
OPC, ODBC or FTP technology carry out data exchange and the system integration., can be different by interface type by above-mentioned bottom transmission unit
Data acquisition controller access industrial Ethernet, based on field bus technique and Industrial Ethernet skill realize collecting unit with
The high speed of big data, high-quality transmission between acquisition server, realize the data acquisition and control to bottom workshop appliance.
Acquisition server uses RAID technique, ensures the more hard disk automated back-ups of unit, automatically device data multiple hard
Disk preserves at the same time, loss of data when avoiding hard disk corruptions.
Multiple data analysis modules built in application server, include but not limited to workshop appliance analysis module, tender point
Analyse module, spinning products analysis module, spinning process analysis module, Macro or mass analysis module etc..By workshop appliance analysis module,
Count, analyze and calculate the yield of each workshop appliance, with reference to default calculation formula, intelligence is carried out to daily and monthly output
Calculate and count, and automatically generate yield data table；Under the cooperation of workshop appliance analysis module and tender's analysis module, system
Count and analyze the turner data of each turner, according to default calculation formula, generate turner management data list, include the work of turner
Provide tables of data and the workload tables of data of turner；Under the cooperation of workshop appliance analysis module and Macro or mass analysis module, statistics
And the master data and process data of each workshop appliance are analyzed, with reference to default calculation formula, generate each workshop appliance
The power consumption state tables of data of running state data table and each workshop appliance, to grasp the work shape of workshop appliance in time
State, and energy consumption analysis is carried out according to default calculation formula, provide decision-making foundation for relevant staff；Analyzed in spinning products
Under the cooperation of module and Macro or mass analysis module, the device data of each spinning equipment is counted, with reference to default calculation formula, to every
The spinning products of a kind begin a theatrical performance situation, manufacturing schedule into line trace and statistics, and the spinning products for generating each kind are opened
The manufacturing schedule tables of data of the spinning products of mesa-shaped state tables of data and each kind, in order to grasp the spinning of each kind into
Row state, and follow the trail of the order situation of spinning products；Under the cooperation of spinning process analysis module and Macro or mass analysis module, statistics
And the process data of above-mentioned each workshop appliance is analyzed, with reference to default calculation formula, to the work of the spinning products of each kind
Skill state is analyzed, and generates spinning process status data table.
Upper layer transport unit includes industrial switch and router, to realize monitoring unit and acquisition server and application
Data exchange between server.
Monitoring unit includes production scheduling work station, and production scheduling work station is serviced with collection respectively by industrial switch
Device is connected with application server, production scheduling work station, acquisition server and application server composition C/S structures and B/S structures
The Production Scheduling System being combined, production scheduling workstation configuration have client, and are built-in with log-in module, operation module, show
Show module and logger module, rights management is provided with log-in module, production scheduling engineer can by log-in module
Client is logged according to its authority, avoids nonproductive control engineer from logging in Production Scheduling System；Pass through operation module, production scheduling
Engineer can carry out relevant operation, meanwhile, operation module is provided with modification authority, under the setting of modification authority, all originals
The device data of beginning such as yield, efficiency, stop platform etc. and can not change；Under the cooperation of display module and operation module, production is adjusted
Degree engineer can read the said equipment data and tables of data by Web browser and APP client two ways, and can pass through spinning
Yarn product begins a theatrical performance status data table and shows the spinning products of each kind to begin a theatrical performance state, passes through spinning products manufacturing schedule data
Table shows the manufacturing schedule of the spinning products of each kind, and reacts each spinning products by spinning process status data table
Spinning process state；By logger module, production scheduling engineer manual operation or the operation of manual modification preserve
There is log recording, ensure related data when something goes wrong, pass through the state before checking that daily record reproduces modification.
Specifically, above-mentioned client and application server coordinate, and show each product in a manner of colour code in client
The manufacturing schedule of the spinning products for begining a theatrical performance situation and each kind of the spinning products of kind, such as with eye-catching colour code target product
The spinning products or order of kind have spread several workshop appliances, weaved more upper yield, the gaps of distance objective yield, and
Current production and scheduled production are done into comparative analysis in application server, and analysis result is carried out by intelligence by display module and is carried
Wake up；Spinning process state is shown in client, and to the real-time technique of multiple workshop appliances in application server
Data are contrasted, and are needed to compare the process data of selected workshop appliance in real time according to user, are analyzed spinning products
State of the art analysis, auxiliary process personnel search process abnormality in time.
Planning module is also built-in with application server, in planning module, spinning products analysis module, Macro or mass analysis mould
Under the cooperation of block and display module, generation is used for the production scheduling planning information for adjusting manufacturing schedule, and the production scheduling is advised
Information is drawn to store to acquisition server.Above-mentioned production scheduling planning information is stored in acquisition server, easy to subsequently check, and should
Production scheduling information can be sent by bottom transmission unit to the data acquisition controller of corresponding workshop appliance, in data acquisition control
Under the control of device processed, pass through the corresponding workshop appliance of production scheduling Information Regulating.
Under the cooperation of planning module, spinning process analysis module, Macro or mass analysis module and display module, generation is used to locate
The process abnormality processing planning information of process abnormality is managed, and process abnormality processing planning information is stored to acquisition server.
Above-mentioned process abnormality processing planning information is stored in acquisition server, easy to subsequently check, and process abnormality processing planning
Information can be sent by bottom transmission unit to the data acquisition controller of corresponding workshop appliance, in the control of data acquisition controller
Under system, planning information is handled by process abnormality and regulates and controls corresponding workshop appliance.
Be configured with module of arranging an order according to class and grade in application server at the same time, module of arranging an order according to class and grade can according to festivals or holidays or it is predetermined arrange an order according to class and grade rule into
Capable calculating of arranging an order according to class and grade, production scheduling engineer can input requirement of arranging an order according to class and grade by client, work in application server and production scheduling
According to festivals or holidays and rule adjustment turner scheduling data table of arranging an order according to class and grade under the cooperation stood.Above-mentioned turner scheduling data table is stored in collection
In server, easy to subsequently check, and the turner scheduling data table can be sent by bottom transmission unit to corresponding workshop appliance
Data acquisition controller, the tender of corresponding workshop appliance can check duty arrangement.
Monitoring unit further includes system maintenance work station, and system maintenance work station is taken with collection respectively by industrial switch
Business device is connected with application server, system maintenance work station, acquisition server and application server composition C/S structures and B/S knots
The system maintenance system that structure is combined, system maintenance work station are configured with client, and be built-in with log-in module, operation module,
Display module and logger module, are provided with rights management in log-in module, pass through log-in module system O＆M engineer
Client can be logged according to its authority, avoid nonsystematic O＆M engineer's login system operational system；Pass through operation module, system fortune
Dimension engineer can carry out relevant operation, meanwhile, operation module is provided with modification authority, all under the setting of modification authority
Original device data such as yield, efficiency, stop platform etc. and can not change；Under the cooperation of display module and operation module, system
O＆M engineer can be read by Web browser and APP client two ways and show the said equipment data and tables of data, tool
Body, show the operating status and power consumption state of workshop appliance in a manner of colour code in client, such as different color tables
Show the normal operation of workshop appliance, disorderly closedown, stop the states such as platform, power-off；Pass through logger module, system O＆M engineer
Log recording is preserved in manual operation or the operation of manual modification, ensures related data when something goes wrong, by checking day
Will reproduces the state before modification.
Under the cooperation of system maintenance work station and application server, specifically in planning module, workshop appliance analysis mould
Under the cooperation of block, Macro or mass analysis module and display module, system maintenance planning information of the generation for maintenance shop equipment, and will
The system maintenance planning information is stored to acquisition server.Said system safeguards that planning information is stored in acquisition server, just
Checked in subsequently, and the system O＆M information can be sent by bottom transmission unit to the data acquisition control of corresponding workshop appliance
Device passes through the corresponding workshop appliance of system O＆M Information Regulating under the control of data acquisition controller.
Monitoring unit further includes Terminal Server Client, and Terminal Server Client is taken with application respectively by router and industrial switch
Business device is connected with acquisition server, Terminal Server Client and acquisition server and application server composition C/S structures and B/S structures
With reference to monitoring system, Terminal Server Client is configured with client, and be built-in with log-in module, operation module, display module and
Logger module, is provided with rights management in log-in module, client can be logged according to its authority by log-in module administrative staff
End, avoids non-management employee from logging in monitoring system；By operation module, administrative staff cannot can carry out relevant operation, meanwhile, behaviour
Module is provided with modification authority, under the setting of modification authority, all original device datas such as yield, efficiency, stop platform
Deng can not change；Under the cooperation of display module and operation module, administrative staff can pass through Web browser and APP clients
Two ways reads and shows the said equipment data, tables of data and planning information；Pass through logger module, administrative staff's hand
Log recording is preserved in dynamic operation or the operation of manual modification, ensures related data when something goes wrong, by checking daily record
Reproduce the state before modification.
Specifically, Terminal Server Client can read and show current device data, current tables of data, the equipment of history
Data, the tables of data of history, turner scheduling data table, production scheduling planning information and system maintenance planning information, and it is long-range whole
End can show the spinning products of the operating status of each workshop appliance, the power consumption state of each workshop appliance, each kind
Begin a theatrical performance the manufacturing schedule of the spinning of situation and each kind, wherein, operating status in each workshop appliance of Terminal Server Client,
The power consumption state of each workshop appliance, the spinning products of each kind the spinning for begining a theatrical performance situation and each kind production into
Degree can be showed in the form of chart and curve, and the distinct device data of same workshop appliance can pass through different line styles, color
Identify, while can also be identified during comparative analysis between the spinning products of different cultivars by the curve of different colours.
Power supply unit includes ups power module and the battery being configured in ups power cabinet, and battery and ups power module connect
Connect, ups power module respectively with data acquisition unit, bottom transmission unit, acquisition server, application server, upper layer transport
Unit is connected with monitoring unit.Battery and ups power module coordinate, it is ensured that the stable operation of system during abnormal power-down.
The utility model ring ingot intelligently spinning management system the course of work be：
（1）, by data acquisition unit gather workshop appliance device data, such as master data, process data, technique number
According to this and turner data；
（2）Device data filing is stored in acquisition server；
（3）, in application server, device data is counted, calculated and is analyzed, generate tables of data, as workshop is set
Standby running state data table, workshop appliance power consumption state tables of data, spinning products begin a theatrical performance status data table, spinning products produce into
Degrees of data table, spinning process status data table, yield data table, turner scheduling data table and turner management data list；
（4）, relevant staff according to its authority check the operating status of related workshop appliance, related workshop appliance energy
Consumption state, related kind spinning products begin a theatrical performance state, related kind spinning products manufacturing schedule, related kind spinning
The spinning process state of yarn product and the working status of turner, based on the said equipment data and tables of data and according to production needs
Develop planning information, passes through planning information maintenance shop equipment, the production procedure of management spinning products.
Step（4）In, according to the energy consumption of the energy consumption data table of workshop appliance monitoring workshop appliance, according to the fortune of workshop appliance
Row status data table monitors the operating status of workshop appliance, and according to the working status for being actually needed adjustment workshop appliance, makes car
Between equipment keep predetermined operating status, when workshop appliance failure, can in time repair, when energy consumption is excessive, can adjust in time
Achieve the purpose that to reduce energy consumption；According to the manufacturing schedule tables of data for begining a theatrical performance status data table and spinning products of Spinning Varieties, chase after
The manufacturing schedule and order situation of each spinning products of track, and can need to adjust the spinning products of some kind according to production
Manufacturing schedule.According to spinning process status data table, monitor the state of the art of spinning products in real time, when spinning process occur it is abnormal
When, can timely processing, ensure the quality of spinning products；By turner management data list, can monitor in real time the workload of turner with
And whether the course of work goes wrong, easy to be managed to automobile-used working status and wage.
Embodiment 2：
As shown in Figure 2, the present embodiment is the further improvement on the basis of embodiment 1, the present embodiment and embodiment 1
It is distinguished as：GPRS SMS modules and handheld terminal are further included, application server passes through wire transmission module and GPRS SMS modules
Connection, GPRS SMS modules and handheld terminal wireless connection, early warning computing module built in application server and cycle data statistics
Module；By early warning computing module, application server can be counted, calculated and analytical equipment data and generate warning information, be passed through
Warning information can to the operating status of each workshop appliance, the power consumption state of each workshop appliance, each kind spinning products
The spinning products for begining a theatrical performance situation and each kind manufacturing schedule carry out early warning, give relevant staff provide warning, just
Normal in spinning process carries out in order；By cycle data statistical module, application server can calculate yield in intended duration,
Cycle statistics is generated, the cycle statistics of the yield for the every month for representing workshop appliance can be such as calculated and represent each
The cycle statistics of the yield of kind spinning products every months, above-mentioned cycle statistics by GPRS SMS modules send to
Handheld terminal, handheld terminal receive timely processing after warning information towards relevant person in charge, easy to relevant person in charge, reduce workshop
The loss that equipment fault is brought, while also allow for related management personnel and grasp Workshop Production situation and production capacity situation in time.
Wherein, mobile phone either tablet computer or laptop can be selected in handheld terminal, and relevant person in charge can be taken with oneself
Band handheld terminal, easy to timely remote management；Warning information and cycle statistics are sent in a manner of GPRS short messages, are easy to
Relevant person in charge is timely and intuitively obtains effective information.
The course of work of the present embodiment the utility model ring ingot intelligence spinning management system is consistent with embodiment 1.
Embodiment 3：
As shown in Figure 3, the present embodiment is to be improved in the further of the basis of embodiment 2, the present embodiment and the area of embodiment 2
It is not：Printer is additionally provided with, printer is connected with application server, and printer is to print above-mentioned tables of data, as turner is arranged
Class's tables of data, the energy consumption analysis table of workshop appliance, rate schedule of workshop appliance etc., is easy to implement management to employee and to spinning
The management and control of yarn process.
The course of work of the present embodiment the utility model ring ingot intelligence spinning management system is consistent with embodiment 1.
By embodiment above, the those skilled in the art can readily realize the utility model.But
It is it should be appreciated that the utility model is not limited to above-mentioned embodiment.It is described on the basis of disclosed embodiment
Those skilled in the art can be combined different technical characteristics, so as to fulfill different technical solutions.Except specification institute
It is the known technology of those skilled in the art outside the technical characteristic stated.
Claims (7)
- The management system 1. ring ingot intelligently spins, it is characterised in that including data acquisition unit, bottom transmission unit, collection service Device, application server, upper layer transport unit, power supply unit and monitoring unit；Data acquisition unit includes multiple sensing control units, and each sensing control unit corresponds to a workshop appliance, sensing control Unit processed is used to gather the device data of corresponding workshop appliance and controls corresponding workshop appliance, each sensing control Unit processed is connected to acquisition server by bottom transmission unit, and device data includes but is not limited to master data, crosses number of passes According to, process data and turner data；Acquisition server can carry out the said equipment data filing storage, acquisition server by above-mentioned transmission unit respectively with Application server is connected with monitor supervision platform；Application server can be counted, analyzed and calculate the said equipment data, and generate tables of data, and tables of data includes but not limited to Workshop appliance running state data table, workshop appliance power consumption state tables of data, spinning products begin a theatrical performance status data table, spinning products Manufacturing schedule tables of data, spinning process status data table, yield data table, turner scheduling data table and turner management data Table；Monitoring unit can show the said equipment data and tables of data, and can coordinate generation planning information with application server, Planning information is used for maintenance shop equipment, manages the production procedure of spinning products；Power supply unit is used to pass for above-mentioned data acquisition unit, bottom transmission unit, acquisition server, application server, upper strata Defeated unit and monitoring unit improve UPS supply.
- 2. the intelligent spinning management system of ring ingot according to claim 1, it is characterised in that further include GPRS SMS modules and Handheld terminal, application server are connected by wire transmission module or wireless transport module with GPRS SMS modules, the short breaths of GPRS Module and handheld terminal wireless connection, application server can generate warning information and cycle statistics, above-mentioned warning information Handheld terminal is transmitted to by GPRS SMS modules with cycle statistics.
- The management system 3. ring ingot according to claim 1 or 2 intelligently spins, it is characterised in that further include printer, print Machine is connected with application server, and printer is used for print data table.
- The management system 4. ring ingot according to claim 1 or 2 intelligently spins, it is characterised in that bottom transmission unit includes DP Module, DP master station modules, Industrial Ethernet, Ethernet switch, RS485/DP protocol conversion modules, DP master station modules include DP Net controller and Industrial Ethernet communication module, DP modules, DP net controllers, Industrial Ethernet communication module and Industrial Ethernet It is sequentially connected, DP modules are connected with being configured with the data acquisition controller of DP interfaces, and RS485/DP protocol conversion modules are used for will The data acquisition controller for being configured with RS485 interfaces is connected to DP modules, and Ethernet switch connects for that will be configured with Ethernet The data acquisition controller of mouth is connected into Industrial Ethernet.
- The management system 5. ring ingot according to claim 1 or 2 intelligently spins, it is characterised in that monitoring unit includes production and adjusts Spend work station and system maintenance work station, production scheduling work station by upper layer transport unit respectively with acquisition server and application What server connection, production scheduling work station, acquisition server and application server composition C/S structures and B/S structures were combined Production Scheduling System, what production scheduling work station can show the spinning products of each kind in a manner of colour code begins a theatrical performance shape The manufacturing schedule of the spinning products of state and each kind, production scheduling work station and application server coordinate to generate and are used for The production scheduling planning information of the manufacturing schedule of spinning products is adjusted, production scheduling work station and application server coordinate and can divide Analyse the exception of spinning process and generate spinning process abnormality processing planning information, and production scheduling work station and application server are matched somebody with somebody Closing can be according to festivals or holidays and rule adjustment turner scheduling data table of arranging an order according to class and grade；System maintenance work station is connected with acquisition server and application server respectively by upper layer transport unit, system maintenance work Stand, the system maintenance system that acquisition server and application server composition C/S structures and B/S structures are combined, system maintenance Work station can show the operating status in each workshop and the power consumption state of each workshop appliance, system maintenance work station and should Coordinate the system maintenance planning information that can be generated for maintenance shop equipment with server；Above-mentioned production scheduling planning information, spinning process abnormality processing planning information, turner scheduling data table, system maintenance planning Information is stored to acquisition server and can simultaneously sent by bottom transmission unit to data acquisition unit.
- The management system 6. ring ingot according to claim 5 intelligently spins, it is characterised in that monitoring unit further includes long-range visitor Family end, Terminal Server Client are connected with application server and acquisition server respectively by upper layer transport unit, Terminal Server Client with The monitoring system that acquisition server and application server composition C/S structures and B/S structures combine, Terminal Server Client can be read And show the said equipment data, tables of data and planning information.
- The management system 7. ring ingot according to claim 1 or 2 intelligently spins, it is characterised in that power supply unit includes being configured at Ups power module and battery in ups power cabinet, battery are connected with ups power module, and ups power module is adopted with data respectively Collection unit, bottom transmission unit, acquisition server, application server, upper layer transport unit are connected with monitoring unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721224614.3U CN207281575U (en) | 2017-09-22 | 2017-09-22 | Ring ingot intelligence spinning management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721224614.3U CN207281575U (en) | 2017-09-22 | 2017-09-22 | Ring ingot intelligence spinning management system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207281575U true CN207281575U (en) | 2018-04-27 |
Family
ID=61982701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721224614.3U Expired - Fee Related CN207281575U (en) | 2017-09-22 | 2017-09-22 | Ring ingot intelligence spinning management system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207281575U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109508793A (en) * | 2018-11-05 | 2019-03-22 | 青岛宏大纺织机械有限责任公司 | A kind of textile machine equipment operational system |
| CN111308963A (en) * | 2018-12-12 | 2020-06-19 | 赣州科帕机电自动化有限公司 | Cloud service system for production technology management |
| CN114237178A (en) * | 2021-12-15 | 2022-03-25 | 山东浪潮工业互联网产业股份有限公司 | Workshop equipment management system based on edge calculation, workshop management system and method |
-
2017
- 2017-09-22 CN CN201721224614.3U patent/CN207281575U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109508793A (en) * | 2018-11-05 | 2019-03-22 | 青岛宏大纺织机械有限责任公司 | A kind of textile machine equipment operational system |
| CN111308963A (en) * | 2018-12-12 | 2020-06-19 | 赣州科帕机电自动化有限公司 | Cloud service system for production technology management |
| CN114237178A (en) * | 2021-12-15 | 2022-03-25 | 山东浪潮工业互联网产业股份有限公司 | Workshop equipment management system based on edge calculation, workshop management system and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107422714A (en) | Ring ingot intelligence spinning management system and management method | |
| CN207281575U (en) | Ring ingot intelligence spinning management system | |
| CN107065802A (en) | A kind of automatic management scheduling system of the energy | |
| CN105162250B (en) | A kind of power consumer efficiency service cloud terminal and efficiency service management system | |
| CN202453708U (en) | Brick tile entire plant DCS central distributed control system | |
| CN102059256B (en) | Equipment operating and process quality state monitoring system for high-speed rolling mill | |
| CN107402332A (en) | A kind of Intelligent power distribution terminal multi-epitope automatic checkout system and its detection method | |
| CN105467946A (en) | Aluminum electrolytic MES system based on accurate perception and intelligent decision | |
| CN102922089A (en) | Welding process information acquisition and quality monitoring device and method based on Ethernet | |
| CN111722603A (en) | Management and control system and management and control method for production workshop | |
| CN103984308B (en) | A kind of remote internet supervisory system of gypsum lath product line data | |
| CN112666885A (en) | Environmental protection equipment monitoring management platform based on industrial internet | |
| CN108767851A (en) | Intelligent operation command method and system for operation and maintenance of transformer substation | |
| CN115115091A (en) | Park wisdom is with managing and control platform that can use based on panorama show | |
| CN106469329A (en) | A kind of intelligent management system and approaches to IM | |
| CN104179529A (en) | Internet-of-things and cloud computing based intelligent monitoring and fault diagnosis system for mine ventilators | |
| CN205992168U (en) | A kind of spinning equipment Internet of Things network control system | |
| CN113762911A (en) | Manufacturing method of comprehensive energy service platform based on distributed architecture | |
| CN113610253A (en) | Operation and maintenance management type photovoltaic station control system based on CS version | |
| CN209400916U (en) | A kind of job Shop Management System based on Ethernet | |
| CN204143228U (en) | A kind of remote internet supervisory system of gypsum lath product line data | |
| CN108039976A (en) | A kind of station digital management system and method | |
| CN102847720B (en) | Hot-rolling production line power consumption classification acquisition and analysis system | |
| CN105548899B (en) | A kind of battery management method and device of robot | |
| CN101114951A (en) | Monitoring system with expert system function and method for implementing the same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180427 Termination date: 20210922 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |