CN207278448U - A kind of two stages of compression high-efficient energy-saving air compressor - Google Patents

A kind of two stages of compression high-efficient energy-saving air compressor Download PDF

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Publication number
CN207278448U
CN207278448U CN201721346350.9U CN201721346350U CN207278448U CN 207278448 U CN207278448 U CN 207278448U CN 201721346350 U CN201721346350 U CN 201721346350U CN 207278448 U CN207278448 U CN 207278448U
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stages
bellows
gas
barrel
oil
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曾燕平
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Zhejiang Komtay Power Technology Co Ltd
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Zhejiang Komtay Power Technology Co Ltd
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Abstract

It the utility model is related to a kind of two stages of compression high-efficient energy-saving air compressor, including air filter, electric appliance box, magneto, center rest, two stages of compression head, barrel of oil and gas, minimum pressure valve, temperature-sensing valve, oily filter seat, radiator, air outlet pipe, bellows, babinet, the air outlet pipe is connected with bellows, the electric appliance box, air filter, magneto, center rest, two stages of compression head is sequentially connected, intake valve is installed above the two stages of compression head, the two-stage compression head is connected by pipeline with barrel of oil and gas, the barrel of oil and gas is equipped with minimum pressure valve and temperature-sensing valve, the barrel of oil and gas extension pipeline is connected through radiator with bellows, oily filter seat is installed on the pipeline being connected between the barrel of oil and gas and bellows, the radiator is connected with bellows front, the hot air outlet of the radiator is arranged at the bellows back side;The utility model lies in that:Original single stage compress head is replaced using two stages of compression head and combines special structure design, improves compression efficiency, more energy efficient.

Description

A kind of two stages of compression high-efficient energy-saving air compressor
Technical field
Air compressor technical field is the utility model is related to, especially a kind of energy-efficient air compression of two stages of compression Machine.
Background technology
Air compressor is the main body in compressed air source unit, it is by prime mover(Typically motor)Mechanical energy be converted into The device of gas pressure energy, is the pressure generator of compressed air.Existing frequently-used air compressor has piston type pneumatic pressure Contracting machine, screw air compressor, centrifugal compressor, sliding-vane air compressor and scroll type air compressor.It is existing Air compressor structure has tended to simple, operation reliably.
But in the prior art, often by the way of one stage of compression, although the air compression energy completed in this way Reach set index, can but cause the higher situation of power consumption, and the compressed air temperature produced is excessive normally to cool down, First not energy conservation and environmental protection, second financial cost is big, and three service lifves of a machine are shorter, is unfavorable for the long-term operation of enterprise.On the other hand, In use, due to can inevitably there be different size of impurity in air so that the impurity in air continually first passes through Intake valve is entered back into two stages of compression head, is got off for a long time, can be caused two stages of compression head blocking, be have impact on air compressor Operation, often repair, so as to shorten air compressor service life.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide a kind of energy-efficient sky of two stages of compression Air compressor, to solve problems of the prior art.
What the technical solution of the utility model was realized in:A kind of two stages of compression high-efficient energy-saving air compressor, including Air filter(1), electric appliance box(2), magneto(3), center rest(4), two stages of compression head(5), barrel of oil and gas(9), minimum pressure Valve(8), temperature-sensing valve(7), oily filter seat(10), radiator(11), air outlet pipe(12), bellows(13), babinet(15), the air outlet pipe (12)With bellows(13)Connection, it is characterised in that:The electric appliance box(2), air filter(1), magneto(3), center rest(4)、 Two stages of compression head(5)It is sequentially connected, the two stages of compression head(5)Top is provided with intake valve(6), the two-stage compressor Head(5)Pass through pipeline and barrel of oil and gas(9)Connection, the barrel of oil and gas(9)It is equipped with minimum pressure valve(8)And temperature-sensing valve(7), it is described Barrel of oil and gas(9)Extend pipeline through radiator(11)With bellows(13)Connection, the barrel of oil and gas(9)With bellows(13)Between connection Pipeline on oily filter seat is installed(10), the radiator(11)With bellows(13)Front connection, the hot outlet air of the radiator Mouthful(14)It is arranged at bellows(13)The back side;The intake valve includes valve body, and the valve body is internally provided with for filtering gas The filter assemblies of middle different size impurity, the filter assemblies include the circular frame being fixed on valve interior wall and fix respectively In the multiple filtration net on circular frame, the mesh aperture of each layer filter screen is tapered into from airintake direction toward outgassing direction.
Preferably:The electric appliance box(2)Permanent magnet motor controller is inside installed(2-1)And system controller(2-2).
Preferably:The permanent magnet motor controller(2-1)And system controller(2-2)It is wireless remote control.
By using above-mentioned technical proposal, original single stage compress head is replaced using two stages of compression head and combination is special Structure design, improve compression efficiency, more energy efficient;It is more efficient using magneto, in addition by permanent magnet motor controller and System controller is set to wireless remote control, can effectively reduce line arrangement, simplify structure and realize the long-range behaviour of air compressor machine Make.By being provided with filter assemblies in intake valve, filter assemblies include the circular frame and difference being fixed on valve interior wall The multiple filtration net being fixed on circular frame, the mesh aperture of each layer filter screen gradually become from airintake direction toward outgassing direction It is small, effectively successively filtered to there being different size of impurity in air, improve filter effect, avoided miscellaneous in air Matter enters in two stages of compression head the possibility for causing two stages of compression head blocking, avoids influencing the operation of air compressor, does not have to Often to repair, so as to extend the service life of air compressor.
The utility model is further arranged to:Gap setting between adjacent filter screen.
By using above-mentioned technical proposal, the space between adjacent head net is improved, in filter process, avoids air In impurity block dust gauze between influence filter effect and air-flow velocity.
The utility model is further arranged to:The circular frame is connected on the inner wall of valve body.
By using above-mentioned technical proposal, dismounting is easily installed, easy to clean filter screen.
Brief description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property Put, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the utility model embodiment structural front view;
Fig. 2 is the utility model embodiment structural perspective;
Fig. 3 is filter assemblies structure schematic cross-sectional view in the utility model embodiment.
Embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without creative efforts All other embodiments obtained, shall fall within the protection scope of the present invention.
As shown in Fig. 1-Fig. 3, the utility model discloses a kind of two stages of compression high-efficient energy-saving air compressor, including sky Filter 1, electric appliance box 2, magneto 3, center rest 4, two stages of compression head 5, barrel of oil and gas 9, minimum pressure valve 8, temperature-sensing valve 7, oil Filter block 10, radiator 11, air outlet pipe 12, bellows 13, babinet 15, air outlet pipe 12 are connected with bellows 13.
Wherein electric appliance box 2, air filter 1, magneto 3, center rest 4, two stages of compression head 5 are sequentially connected, two stages of compression The top of head 5 is provided with intake valve 6, and two-stage compression head 5 is connected by pipeline with barrel of oil and gas 9, and barrel of oil and gas 9 is equipped with minimum press Power valve 8 and temperature-sensing valve 7, barrel of oil and gas 9 extend pipeline and are connected through radiator 11 with bellows 13, the company between barrel of oil and gas 9 and bellows 13 Oily filter seat 10 is installed, radiator 11 is connected with the front of bellows 13, and the hot air outlet 14 of radiator is arranged at wind on the pipeline connect 13 back side of case, replaces original single stage compress head by using two stages of compression head and is reasonably connected with reference to above-mentioned parts Design so that heating compression pressure that is less while substantially increasing air compressor machine.
Further, permanent magnet motor controller 2-1 and system controller 2-2, magneto control are installed in electric appliance box 2 Device 2-1 and system controller 2-2 is wireless remote control, can effectively reduce line arrangement, simplify structure and realize pneumatics The remote operation of machine.
The intake valve 6 includes valve body, and the valve body is internally provided with for filtering different size impurity in gas Filter assemblies 100, the filter assemblies 100 include the circular frame 101 being fixed on valve interior wall and are individually fixed in circle Multiple filtration net 102 on frame 101, the mesh aperture of each layer filter screen 102 are tapered into from airintake direction toward outgassing direction. Effectively successively filtered to there being different size of impurity in air, improve filter effect, avoid the impurity in air The possibility of two stages of compression head blocking is caused into two stages of compression head, avoids influencing the operation of air compressor, without wanting Often maintenance, so as to extend the service life of air compressor.
Gap setting between adjacent filter screen 102;The space between adjacent head net is improved, in filter process, Avoid influencing filter effect and air-flow velocity between the impurity block dust gauze in air.
The circular frame 100 is connected on the inner wall of valve body;Dismounting is easily installed, easy to clean filter screen.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on, should be included in the utility model Protection domain within.

Claims (5)

1. a kind of two stages of compression high-efficient energy-saving air compressor, including air filter(1), electric appliance box(2), magneto(3), center support Frame(4), two stages of compression head(5), barrel of oil and gas(9), minimum pressure valve(8), temperature-sensing valve(7), oily filter seat(10), radiator (11), air outlet pipe(12), bellows(13), babinet(15), the air outlet pipe(12)With bellows(13)Connection, it is characterised in that:Institute State electric appliance box(2), air filter(1), magneto(3), center rest(4), two stages of compression head(5)It is sequentially connected, the two-stage Compressor head(5)Top is provided with intake valve(6), the two stages of compression head(5)Pass through pipeline and barrel of oil and gas(9)Connection, institute State barrel of oil and gas(9)It is equipped with minimum pressure valve(8)And temperature-sensing valve(7), the barrel of oil and gas(9)Extend pipeline through radiator(11)With Bellows(13)Connection, the barrel of oil and gas(9)With bellows(13)Between connection pipeline on oily filter seat is installed(10), it is described to dissipate Hot device(11)With bellows(13)Front connection, the hot air outlet of the radiator(14)It is arranged at bellows(13)The back side;It is described into Air valve(6)Including valve body, the filter assemblies being internally provided with for filtering different size impurity in gas of the valve body (100), the filter assemblies(100)Including the circular frame being fixed on valve interior wall(101)And it is individually fixed in circular frame Frame(101)On multiple filtration net(102), each layer filter screen(102)Mesh aperture it is gradual from airintake direction toward outgassing direction Diminish.
A kind of 2. two stages of compression high-efficient energy-saving air compressor according to claim 1, it is characterised in that:Adjacent filtering Net(102)Between gap setting.
A kind of 3. two stages of compression high-efficient energy-saving air compressor according to claim 1, it is characterised in that:The circular frame Frame(101)It is connected on the inner wall of valve body.
A kind of 4. two stages of compression high-efficient energy-saving air compressor according to claim 1, it is characterised in that:The electric appliance box (2)Permanent magnet motor controller is inside installed(2-1)And system controller(2-2).
A kind of 5. two stages of compression high-efficient energy-saving air compressor according to claim 4, it is characterised in that:The Permanent Magnet and Electric Machine controller(2-1)And system controller(2-2)It is wireless remote control.
CN201721346350.9U 2017-10-19 2017-10-19 A kind of two stages of compression high-efficient energy-saving air compressor Active CN207278448U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108571435A (en) * 2018-06-06 2018-09-25 东莞市速美机电设备有限公司 A kind of single cylinder High-Pressure Compressor
CN109026623A (en) * 2018-09-10 2018-12-18 釜玛机械(江苏)有限公司 A kind of exhaust pipe structure for air compressor machine
CN109236614A (en) * 2018-11-01 2019-01-18 南京尚爱机械制造有限公司 A kind of thermostat valve of piston compressor control cylinder cooling water flow

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108571435A (en) * 2018-06-06 2018-09-25 东莞市速美机电设备有限公司 A kind of single cylinder High-Pressure Compressor
CN109026623A (en) * 2018-09-10 2018-12-18 釜玛机械(江苏)有限公司 A kind of exhaust pipe structure for air compressor machine
CN109236614A (en) * 2018-11-01 2019-01-18 南京尚爱机械制造有限公司 A kind of thermostat valve of piston compressor control cylinder cooling water flow
CN109236614B (en) * 2018-11-01 2023-10-17 南京尚爱机械制造有限公司 Temperature control valve for controlling cooling water flow of cylinder of piston compressor

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