CN207269749U - A kind of baked goods formation system - Google Patents
A kind of baked goods formation system Download PDFInfo
- Publication number
- CN207269749U CN207269749U CN201721186400.1U CN201721186400U CN207269749U CN 207269749 U CN207269749 U CN 207269749U CN 201721186400 U CN201721186400 U CN 201721186400U CN 207269749 U CN207269749 U CN 207269749U
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- China
- Prior art keywords
- formation system
- baked goods
- slip casting
- quantitative
- goods formation
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- 235000015173 baked goods and baking mixes Nutrition 0.000 title claims abstract description 27
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000007569 slipcasting Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 238000000465 moulding Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims description 24
- 239000002002 slurry Substances 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000012544 monitoring process Methods 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 3
- 235000013305 food Nutrition 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000007493 shaping process Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 6
- 235000021050 feed intake Nutrition 0.000 abstract description 5
- 238000010276 construction Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 5
- 235000008429 bread Nutrition 0.000 description 5
- 235000015895 biscuits Nutrition 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 240000008866 Ziziphus nummularia Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000005802 health problem Effects 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000005195 poor health Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Landscapes
- Formation And Processing Of Food Products (AREA)
Abstract
A kind of baked goods formation system, belong to technical field of food production, the baked goods formation system, including the molding machine set in rack and rack, it is characterized in that, the molding machine includes transmission mechanism and shakes flattening mechanism and slip casting mechanism along transmission direction the quantitative feeder structure, the material that set gradually of transmission mechanism, the beneficial effects of the utility model are, the formation system overall construction design is reasonable, make food pass sequentially through quantitatively feed intake, material shakes gentle supercharging slip casting, without manpower, the quality of food shaping efficiency and finished product is improved.
Description
Technical field
It the utility model is related to technical field of food production, more particularly to a kind of baked goods formation system.
Background technology
In rhythm of life very fast now, snack food, particularly biscuit and bread are toasted, in people live
In occupation of very important position, they can significantly save the meal time, promote the work efficiency of people, but the thing followed
It is health problem, the existing biscuit of in the market and bread taste are numerous and diverse, but with single nutrient component, and body can not be met to nutrition
The demand of element, long-time service can cause it is in poor health, resistance reduce etc. health for topic, therefore release at present containing kernel,
The biscuit and bread of the nutrition such as jujube addition particulate matter are had deep love for be subject to people, but the production process of this food is cumbersome, needs
Substantial amounts of manpower is consumed, low production efficiency, can not realize large-scale mass production, make that the production cost increases.
It is largely first flour for the production of biscuit at present in the production process of the baked goods containing kernel
Blank of different shapes is made after being mixed with auxiliary material, is then embedded in kernel in blank outer surface；And for the production of bread,
The shortcomings that major part is sprinkled evenly after the completion of slip casting or on surface, then carries out baking cooling, above-mentioned production process be：1st, blank
Make and the insertion of kernel is required to manpower completion, the safe and healthy poor, low production efficiency of food, of high cost, unsuitable big rule
Mould is produced in batches；2nd, the insertion of either kernel still sprinkles evenly on surface, and all there are food product kernel skewness or fruit
The few phenomenons having that benevolence amount has, influence the mouthfeel of food more；3rd, slurry adhesion, note usually occurs in the slip casting in bread production
Non-uniform phenomenon is starched, slag is easily played after after-bake shaping, influences final product quality.
In order to make the baked goods containing kernel realize large-scale mass production, it is necessary to design a kind of reduce using manpower, even
The formation system of continuous automated production meets the needs of current.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of baked goods formation system, mainly solves
The problem of existing baked goods shaping low production efficiency containing kernel, it is therefore intended that, it is reasonable to design a kind of overall construction design,
Make food pass sequentially through quantitatively feed intake, material shakes gentle supercharging slip casting, without manpower, improve food shaping efficiency and final product quality
Formation system.
To achieve the above object, technical solution is used by the utility model solves its technical problem：The baking food
Product formation system, including rack and the molding machine that is set in rack, it is characterised in that the molding machine includes conveyer
Structure and shake flattening mechanism and slip casting mechanism along transmission direction the quantitative feeder structure, the material that set gradually of transmission mechanism.
Further, the quantitative feeder structure includes multiple material spilling hole and storage bin hopper lower ends on storage bin hopper, storage bin hopper
Quantitative material leakage component.
Further, the quantitative material leakage component includes quantitative storage flitch and the pusher cylinder being connected with quantitative storage flitch,
The through hole coordinated with material spilling hole is set on the quantitative storage flitch.
Further, the quantitative feeder structure and material, which shake, is provided with the adjustable guiding group of two lateral extents between flattening mechanism
Part, the guidance set include the fixed plate on the outside of the movable guide plate and movable guide plate of transmission mechanism both sides, activity-oriented
Plate is connected by adjusting bolt with fixed plate.
Further, the material flattening mechanism that shakes includes the vibration that sets in positioning component, compression assemblies and compression assemblies
Component.
Further, the positioning component includes support frame, the positioning cylinder set in support frame and with positioning gas
The positioning plate of cylinder output terminal connection.
Further, the compression assemblies include being arranged on the clamping cylinder of rack both sides and connect with clamping cylinder output terminal
The stripper plate connect.
Further, the vibrating mass is arranged to be fixed on the vibrating motor on stripper plate.
Further, the slip casting mechanism includes slip casting hopper, the roll mechanism in slip casting hopper, slip casting hopper lower end
Traffic monitoring component in guide seat, guide seat and the multiple nozzles for spraying slurry being connected with traffic monitoring component.
Further, the traffic monitoring component includes tubular type valve body, and flow sensor and electromagnetism are set on tubular type valve body
Valve.
Further, the nozzle is threadedly coupled with tubular type valve body, and the nozzle includes the baffle of inner hollow and leads
Multiple guiding needle tubings of fluid lower end.
The beneficial effects of the utility model are：
1st, the baked goods formation system includes transmission mechanism, quantitative feeder structure, the material being electrically connected with the controller
Shake flattening mechanism and slip casting mechanism, make charging tray passed sequentially through during transmission quantitatively feed intake, material vibrating shakes gentle no adhesion
The process of slip casting completes the first one-step forming of baked goods, improves the shaping efficiency of food, and the vibration after feeding intake is shaken flat make
The Particle distributions such as food product kernel evenly, improve final product quality.
2nd, further, quantitative feeder structure and material, which shake to set between flattening mechanism, includes movable guide plate and fixed plate
Guidance set, the distance of both sides movable guide plate is adjusted according to the size of charging tray, the charging tray containing material is accurately directed to material
Shake and carry out positioning compression under the positioning plate of flattening mechanism, make in charging tray material vibrating evenly.
3rd, further, the amount of slurry of each nozzle is flowed out in the traffic monitoring component detection in slip casting mechanism, can basis
Actual conditions individually control the keying of solenoid valve, and control is more flexible, and slip casting is more accurate；Nozzle includes multiple guiding needle tubings, increases
The pressure of slip casting is added, has reduced adhesion phenomenon, made slip casting evenly.
To sum up, the baked goods formation system overall construction design is reasonable, make food pass sequentially through quantitatively feed intake, material
Shake gentle supercharging slip casting, without manpower, improve the quality of food shaping efficiency and finished product.
Brief description of the drawings
The mark in the content to each width graph expression of the utility model specification and figure is briefly described below：
Fig. 1 is the side structure schematic view of the utility model；
Fig. 2 is that material shakes the main structure diagram of flattening mechanism；
Fig. 3 is the structure diagram of traffic monitoring component；
Fig. 4 is the structure diagram of nozzle；
Mark in above-mentioned figure is：1. rack, 2. controllers, 3. transmission mechanisms, 4. quantitative feeder structures, 41. storings
Bucket, 42. material spilling holes, 43. quantitative material leakage components, 431. quantitative storage flitch, 432. pusher cylinders, 5. materials shake flattening mechanism, and 51. is fixed
Hyte part, 511. support frames, 512. positioning cylinders, 513. positioning plates, 52. compression assemblies, 521. clamping cylinders, 522. extruding
Plate, 53. vibrating mass, 6. slip casting mechanisms, 61. slip casting hoppers, 62. guide seats, 63. traffic monitoring components, 631. tubular type valve bodies,
632. flow sensors, 633. solenoid valves, 64. nozzles, 641. baffles, 642. are oriented to needle tubing, 7. guidance sets, 71. activities
Guide plate, 72. fixed plates, 73. adjusting bolts, 8. position sensors.
Embodiment
Below against figure, by the description to optimum embodiment, specific embodiment of the present utility model is made further
Detailed description.
The utility model specific embodiment is：As shown in Figure 1, a kind of baked goods formation system, including 1 He of rack
The molding machine set in rack 1, molding machine include transmission mechanism 3 and are set gradually along the transmission direction of transmission mechanism 3
Quantitative feeder structure 4, material shakes flattening mechanism 5 and slip casting mechanism 6.
It is additionally provided with controller 2 on above-mentioned molding machine, above-mentioned quantitative feeder structure 4, material shake flattening mechanism 5 and slip casting machine
The position sensor 8 of 3 loading plate position of detection transmission mechanism is both provided with structure 6, position sensor 8 is electrically connected with controller 2,
Controller 2 controls that quantitative feeder structure 4, material shake flattening mechanism 5 and slip casting mechanism 6 acts.
Quantitative feeder structure 4 includes determining for storage bin hopper 41, multiple material spilling holes 42 on storage bin hopper 41 and 41 lower end of storage bin hopper
Material leakage component 43 is measured, quantitative material leakage component 43 includes quantitative storage flitch 431 and the pusher cylinder being connected with quantitative storage flitch 431
432, the through hole coordinated with material spilling hole 42 is set on the quantitative storage flitch 431, and pusher cylinder 432 drives quantitative storage flitch 431
It is flexible, complete the quantitative dispensing of material.
Quantitative feeder structure 4 and material, which shake, is provided with the adjustable guidance set 7 of two lateral extents, guiding group between flattening mechanism 5
Part 7 includes the movable guide plate 71 of 3 both sides of transmission mechanism and the fixed plate 72 in the outside of movable guide plate 71, and movable guide plate 71 is logical
Overregulate bolt 73 with fixed plate 72 to be connected, the distance of both sides movable guide plate 71 is adjusted according to the size of charging tray, makes to contain material
Charging tray be accurately directed to material and shake positioning compression is carried out at flattening mechanism 5, make in charging tray material vibrating evenly.
As shown in Fig. 2, material shakes, flattening mechanism 5 includes what is set in positioning component 51, compression assemblies 52 and compression assemblies 52
Vibrating mass 53, positioning component 51 include support frame 511, the positioning cylinder 512 set in support frame 511 and with positioning gas
The positioning plate 513 of 512 output terminal of cylinder connection；Compression assemblies 52 include be arranged on 1 both sides of rack clamping cylinder 521 and with clamping
The stripper plate 522 of 521 output terminal of cylinder connection；Vibrating mass 53 is arranged to the vibrating motor being fixed on stripper plate 522, inclusion
After the charging tray of material is reached below positioning component 51 under the transmission of transmission mechanism 3, positioning cylinder 512, clamping cylinder 521 act,
After charging tray clamping and positioning, it is flat that the vibration of vibrating motor makes the material vibrating in charging tray shake.
Slip casting mechanism 6 includes slip casting hopper 61, the roll mechanism in slip casting hopper 61, the guide seat of 61 lower end of slip casting hopper
62nd, the traffic monitoring component 63 in guide seat 62 and the multiple nozzles 64 for spraying slurry being connected with traffic monitoring component 63,
As shown in figure 3, traffic monitoring component 63 includes tubular type valve body 631, the flow for showing flow number is set to pass on tubular type valve body 631
The solenoid valve 633 of sensor 632 and control flow, flow sensor 632 detect the amount of slurry flowed through in tube valve body 631, pass through
Flow indication or by the way that after PLC control unit of the signal transmission to controller 2, drive magnetic valve 633 acts, and completes to each
The flow control of nozzle 64, makes control more flexible；Nozzle 64 is threadedly coupled with tubular type valve body 631, easy to disassemble, as shown in figure 4,
The nozzle 64 includes multiple guiding needle tubings 642 of 641 lower end of baffle 641 and baffle of inner hollow, is oriented to needle tubing 642
Setting add slurry outflow pressure, reduce adhesion phenomenon.
Embodiment：The course of work of the baked goods formation system is：Before work, it is ready to add needed for kernel etc. first
The particulate matter that adds and slurry needed for production is made, then kernel and slurry are directed respectively into the storage of quantitative feeder structure 4
In hopper 41 and the slip casting hopper 61 of slip casting mechanism 6, after then selecting charging tray of the suitable dimension containing die cavity, according to the size of charging tray
Adjusting bolt 73 is adjusted, the distance of both sides movable guide plate 71 is adapted to charging tray, completes the preparation before start.
Then transmission mechanism 3 is started, the transmission mechanism 3 is arranged to V belt translation or chain-drive mechanism, in transmission mechanism 3
Under transmission, after empty charging tray forwards transportation to 41 lower end of storage bin hopper, pusher cylinder 432 drives quantitative storage flitch 431 to stretch out, and makes quantitative
Through hole on storing plate 431 is communicated with material spilling hole 42, and the material such as kernel in 431 through hole of quantitative storage flitch is fallen by material spilling hole 42
In the die cavity of feeding disk, then pusher cylinder 432, which resets, retracts, and through hole is misplaced with material spilling hole 42, transmission mechanism 3 continues to drive
Charging tray forwards transportation, when detecting the die cavity in charging tray, repeats above-mentioned action, and until filling kernel in charging tray, then it is fixed to complete
Measure the action that feeds intake.
The charging tray of kernel is filled under the action of transmission mechanism 3 and movable guide plate 71, is transferred to support frame 511
Under, when charging tray is close to 511 side of support frame, positioning cylinder 512, clamping cylinder 521 act, under positioning cylinder 512 drives
The positioning plate 513 at end compresses charging tray, and positioning plate 513 includes two claws, and two claws are pressed on the edge of charging tray die cavity, then
Clamping cylinder 521 drives the 522 inside lateral movement of stripper plate of both sides, extrudes the edge of charging tray, shakes to the kernel in charging tray
It is flat.
Continue to move forwards under the transmission of transmission mechanism 3 by the kernel flat charging tray that shakes, when charging tray passes through guide seat 62
During lower end, roll mechanism operation makes the slurry in slip casting hopper 61 export to nozzle 64, and slurry is sprayed by multiple guiding needle tubings 642
To inject in the die cavity of charging tray, the amount of slurry in tube valve body 631 is flowed through in the detection in real time of the flow sensor 632 in guide seat 62,
When reaching setting flow, solenoid valve 633 being closed, completes the flow control to each nozzle 64, charging tray continues to move forwards,
Above-mentioned action is repeated, until filling slurry in the die cavity of charging tray.
Transmission mechanism 3 is arranged to three sections, including quantitative feeder structure 4, material shake three sections of flattening mechanism 5 and slip casting mechanism 6,
It is separately controlled according to transmission；Controller 2 may be alternatively provided as three, be separately positioned on quantitative feeder structure 4, material shakes flat machine
On structure 5 and slip casting mechanism 6, for the operation of control mechanism respectively.
The baked goods formation system make charging tray passed sequentially through during transmission quantitatively feed intake, material vibrating shake it is flat
The preliminary forming action of baked goods is completed with the process of no adhesion slip casting.
To sum up, the baked goods formation system overall construction design is reasonable, and passing sequentially through food, automation is quantitative to throw
Material, material shake gentle supercharging slip casting, without manpower, improve the quality of food shaping efficiency and finished product.
The above, some principles of the utility model that simply explains through diagrams, this specification are not intended to this practicality
It is new to be confined in the shown concrete structure and the scope of application, thus it is every be possible to be utilized corresponding change and wait
Jljl, belongs to the apllied the scope of the claims of the utility model.
Claims (10)
1. a kind of baked goods formation system, including rack (1) and the molding machine that is set in rack (1), it is characterised in that
The molding machine includes transmission mechanism (3) and the quantitative feeder structure that sets gradually of transmission direction along transmission mechanism (3)
(4), material shakes flattening mechanism (5) and slip casting mechanism (6).
2. baked goods formation system according to claim 1, it is characterised in that：The quantitative feeder structure (4) includes
The quantitative material leakage component (43) of multiple material spilling holes (42) and storage bin hopper (41) lower end on storage bin hopper (41), storage bin hopper (41).
3. baked goods formation system according to claim 2, it is characterised in that：The quantitative material leakage component (43) includes
Quantitative storage flitch (431) and the pusher cylinder (432) being connected with quantitative storage flitch (431), set on the quantitative storage flitch (431)
Put the through hole coordinated with material spilling hole (42).
4. baked goods formation system according to claim 1, it is characterised in that：The quantitative feeder structure (4) and thing
Material, which shakes, is provided with the adjustable guidance set of two lateral extents (7) between flattening mechanism (5), and the guidance set (7) includes transmission mechanism
(3) fixed plate (72) on the outside of the movable guide plate (71) and movable guide plate (71) of both sides, movable guide plate (71) pass through tune
Section bolt (73) is connected with fixed plate (72).
5. the baked goods formation system according to claim 1 or 4, it is characterised in that：The material shake flattening mechanism (5) bag
Include the vibrating mass (53) set in positioning component (51), compression assemblies (52) and compression assemblies (52).
6. baked goods formation system according to claim 5, it is characterised in that：The positioning component (51) includes support
The positioning cylinder (512) set on frame (511), support frame (511) and the positioning being connected with positioning cylinder (512) output terminal
Plate (513).
7. baked goods formation system according to claim 5, it is characterised in that：The compression assemblies (52) include setting
Clamping cylinder (521) and the stripper plate (522) that is connected with clamping cylinder (521) output terminal in rack (1) both sides.
8. baked goods formation system according to claim 1, it is characterised in that：The slip casting mechanism (6) includes slip casting
Hopper (61), the roll mechanism in slip casting hopper (61), the guide seat (62) of slip casting hopper (61) lower end, in guide seat (62)
Traffic monitoring component (63) and the multiple nozzles (64) for spraying slurry being connected with traffic monitoring component (63).
9. baked goods formation system according to claim 8, it is characterised in that：The traffic monitoring component (63) includes
Tubular type valve body (631), flow sensor (632) and solenoid valve (633) are set on tubular type valve body (631).
10. baked goods formation system according to claim 8, it is characterised in that：The nozzle (64) and tubular type valve body
(631) it is threadedly coupled, the nozzle (64) includes the baffle (641) of inner hollow and multiple the leading of baffle (641) lower end
To needle tubing (642).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721186400.1U CN207269749U (en) | 2017-09-15 | 2017-09-15 | A kind of baked goods formation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721186400.1U CN207269749U (en) | 2017-09-15 | 2017-09-15 | A kind of baked goods formation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207269749U true CN207269749U (en) | 2018-04-27 |
Family
ID=61982207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721186400.1U Expired - Fee Related CN207269749U (en) | 2017-09-15 | 2017-09-15 | A kind of baked goods formation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207269749U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107410410A (en) * | 2017-09-15 | 2017-12-01 | 安徽侬安康食品有限公司 | A kind of baked goods formation system |
-
2017
- 2017-09-15 CN CN201721186400.1U patent/CN207269749U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107410410A (en) * | 2017-09-15 | 2017-12-01 | 安徽侬安康食品有限公司 | A kind of baked goods formation system |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Li Qin Inventor before: Li Qin Inventor before: Li Wei Inventor before: Li Xin Inventor before: Li Xiangshu Inventor before: Fan Wei Inventor before: Wang Dianxiong Inventor before: Liang Wei Inventor before: Zhu Benxi |
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| CB03 | Change of inventor or designer information | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180427 |
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| CF01 | Termination of patent right due to non-payment of annual fee |