CN207220049U - Brick tea mould - Google Patents
Brick tea mould Download PDFInfo
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- CN207220049U CN207220049U CN201721337576.2U CN201721337576U CN207220049U CN 207220049 U CN207220049 U CN 207220049U CN 201721337576 U CN201721337576 U CN 201721337576U CN 207220049 U CN207220049 U CN 207220049U
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Abstract
The utility model discloses a kind of brick tea mould, including box body, bottom plate, box body upper shed sets reinforcing frame, and reinforcing frame upper limb sets mould pressurize and locks 4~6 pieces；Box side wall thickness is the ㎜ of 2 ㎜~5, and the two side peripheral hardware reinforcing rib perpendicular with brick tea mould conveying direction, is the hollow prism bodily form；The utility model sidewall thickness is small, and the protrusion directly contact table top of hollow reinforcing rib binding base plate bottom disperses pressure, and proof strength, reduce weight；Overcome volumetric constraint, realize and suppress and unload tea while polylith brick tea in single mould；Multiple mould pressurize locks ensure that cover board is horizontal, prevent that cover board run-off the straight or both ends tilt during compacting, ensure brick tea appearance, fermentation is uniform.
Description
Technical field
A kind of tea producing method is the utility model is related to, particularly relates to a kind of production method of brick tea, especially
It is to be related to brick tea pressure setting and mould.
Background technology
Brick tea, is the same tealeaves of outer image brick, and more representational one kind in compressed tea.Brick tea is with various
Gross tea becomes semi-finished product through sieving, fanning, cutting, the process such as grinding；Again brick or other kinds of tea block are pressed into by high temperature steaming.
Brick tea can be divided into several classes by raw material is made, wherein using the gross tea of various black teas as raw material, be made through steam pressure various
Mainly there are " Hunan point ", " black brick ", " ornamental slab for paving the floor ", " Fu bricks " in the compressed tea of shape, Hunan.Black brick tea, and " eight sons " is referred to as, it is
Formed using Hunan Dark Green Tea as raw material compacting.Shape is long square brick shape, and specification is the ㎝ of the ㎝ of 35 ㎝ × 18 × 3.5.Brick face is smooth
Rectify, corner is clearly demarcated, and thickness is consistent, and floral designs are clear, and color and luster is dark brown；The fragrance of endoplasm aroma of pure, slightly pine soot, soup look
Reddish yellow duskiness, old tender still even, the dense middle a little astringent tastes of micro-strip of flavour of tea residue.Per net 2 kilograms of tile.Fu-brick tea shape is rectangle,
Specification is the ㎝ of the ㎝ of 35 ㎝ × 18.5 × 5.Brick face is smooth, and corner angle are clearly demarcated, and floral designs are clear, the pitch-black method profit of color and luster；Endoplasm fragrance
Pure, slightly with pine cigarette perfume, soup look is red to change, old tender still even, the dense micro-puckery of flavour of tea residue.Manufacturing process and black brick are essentially identical.
Fu-brick tea, and using Hunan Dark Green Tea as raw material, the repressed long square brick shape tea formed.
Tealeaves makes brick tea, primarily to convenient transportation.Historical Pu'er tea, relies primarily on " Tea-horse Ancient Road ", fortune
Sold toward pastoral area, and Tea-horse Ancient Road can not drive a vehicle, can only be packed by animal-drawing because of road hardships and dangers.Because loose tea is loose, same weight
If volume it is larger, the weight that every animals packs is less, and freight charges are by weight, in order to increase conevying efficiency, increase
The big profit once packed, progressively just generates compressed tea.For a caravan, packing compressed tea can be than packing loose tea
More transports about 30%~50%.
The production method of brick tea is made in tealeaves and method is used till today always.The manufacture craft that brick tea is used according to raw material
Difference, almost all of brick tea is all the shaping of mould steam pressure, but molding mode is different.For example, blue or green brick tea, rice brick tea, black
Brick tea, jasmine tea brick and Fu brick teas are molded with machine press mould.
When extruding tealeaves sizing, tealeaves has very big outside expansive force, so brick tea mould desired strength is good, it is solid firm
And it is heavy, it is unlikely to when just can guarantee that pressed tea leaf by the expansive force of tealeaves to rising brokenly.Traditional brick tea compacting tool set structure one
As using matter weight and the big solid wood of density is made, single wood mold coupled weight reaches the ㎏ of 30 ㎏~40, but brick tea pressing die
Tool, which needs to circulate, to be recycled, and quality is overweight to be not easy to the transhipment of worker in process of production；And it is wood mold coupled easy to wear,
Compression is easily burst apart along wood-fibred texture；Simultaneously as the moisture that climate in hunan humidity and tealeaves contain in itself is extruding
During can infiltrate into it is wood mold coupled in, be easy to cause and go mouldy so as to destroy the quality of brick tea.Then occur with channel steel or
The mould that steel plate is welded, steel possess the advantages that good plasticity, good toughness, high and corrosion-resistant rigidity, but in order to avoid being pressurized
During cause mould side wall occur Metal Deformation, often using the larger single solid steel of thickness, and steel mould is than wood mold coupled
Weight bigger, the single steel mould weight with conventional wooden mould pattern is up to 80 ㎏, and steel mould is than wood mold coupled
Input cost higher.Also have in the prior art using thin-walled steel die, its in order to prevent deformation in side wall（It is particularly corresponding
The side wall of the long side of rectangle brick tea）There is provided reinforcing rib（For example, application number 201520875183.1, the applying date
2015.11.05,205266844 U of Authorization Notice No. CN, authorized announcement date 2016.06.01, a kind of rice word muscle brick tea mould）,
But this die surface is complicated, manufacture craft difficulty is big, is not easy to repair；And squeezed out in brick tea pressing process
Often inlay card accumulates in mould and is particularly among the gap of each reinforcing rib tea-leaf power chip, to avoid hindering production equipment fortune
Row also needs to extra cleaning and maintenance, time-consuming and laborious.
Regardless of whether being conventional wooden mould or solid steel mould, since weight is excessive, it is unfavorable for transporting, therefore volume
Size receives limitation, and existing mould is also only capable of realizing the compacting of single monolithic brick tea at present, so the mould number needed
It is more, it is of high cost also to take more production space.
In brick tea pressing process, press is to push speed from fast to slow, and pressure is by the process of small increase, and the effect of power
It is opposite, the tealeaves for slowly suppressing consolidation in all directions exerts a force mould.Mould limits brick tea in surrounding and bottom
Screen resilience, and in order to prevent press pressure relief when the upward screen resilience of brick tea be used for, it is necessary to pin in mould on brick tea
The cover board of press pressure is born and disperseed, is referred to as " pressurize ".It is whole wood mold coupled by stage casing pinning using stirrup earliest, needs
Worker is wanted to lock and strike by hand lock.Then there is automatic lock（For example, application number 201320506067.3, the applying date
2013.08.20,203510769 U of Authorization Notice No. CN, authorized announcement date 2014.04.02, mould pressurize lock）, greatly improve
The degree of automation, but stirrup or existing automatic lock are either driven, all only pin the centre position of die for cover plate, lid
The easy run-off the straight of the plate deformation that even both ends tilt, ultimately results in the phenomenon that thin one side thickness on one side occurs in the brick tea in mould, shadow
Ring the appearance and quality of brick tea（Compacting thickness differ cause to ferment it is uneven）.
The loose tea measured, steamed is loaded in brick tea mould before brick tea compacting, and loose tea quality is fluffy, single brick tea mould
The volume of the required loading loose tea of tool is several times of brick tea mold volumes.In order to avoid multiple dress tea, repeatedly suppress, then people
The installation dress tea caddy at the upper shed of brick tea mould is expected, to realize disposable dress tea compacting.Existing dress tea caddy is all suit
It is close to mould inner wall in the outer wall in mould, filling tea caddy, the barrel for filling tea caddy is correspondingly provided with perforate, the lock for allowing mould pressurize to lock
Bolt can be to pass through locking.And during the pressure head pushing of press, dress tea caddy is still set in brick tea mould.
The content of the invention
The purpose of this utility model is to provide the brick tea compacting that one kind is light-weight, intensity is high, prevents cover board from tilting or deforming
Method and pressure setting and mould.
The utility model, which adopts the following technical scheme that, realizes its goal of the invention, and a kind of brick tea pressure setting, it includes
For conveying the conveyer belt of brick tea mould, press is respectively equipped with the transport path of conveyer belt, the press includes pressure head, pressure
Head lower section is equipped with the platen in the transport path of conveyer belt, and vertically disposed guide rod is respectively equipped with each platen
（It is preferred that 4 guide rods）, the movable slider that can be moved up and down along guide rod is connected with the pressure head, movable slider be connected with locked mode
Briquetting；
Positioned at the both sides of ram movement stroke equipped with the brick tea mould to being delivered to immediately below pressure head on the platen
The side pressure clamping mechanism that side wall extrudes horizontally towards each other through row；It is equipped with and can locking positioned at the side of brick tea mould conveying stroke on platen
Die briquetting active force underdrive side pressure clamping mechanism extrudes the locked mode transmission mechanism for forcing in brick tea mould side wall.
Locked mode transmission mechanism described in the utility model includes being arranged on the locked mode sliding block below locked mode briquetting, locked mode sliding block warp
Sliding block resetting spring axis is movably connected on the locked mode fixed seat on platen；The sliding block resetting spring axis is Vertical Square
To setting, sliding block resetting spring axis is equipped with sliding block resetting spring；The top of the locked mode sliding block can contact stress in locked mode
Briquetting, making locked mode sliding block, locked mode sliding block overcomes the elastic force of sliding block resetting spring to be answered along sliding block in pressure under being subject to locked mode briquetting
Position spring shaft also pushes therewith.
Side pressure clamping mechanism described in the utility model include be arranged on locked mode briquetting below and positioned at locked mode transmission mechanism with
The side pressure lock module being delivered between the brick tea mould immediately below pressure head, side pressure lock module are flexibly connected through side pressure resetting spring axis
In locked mode fixed seat；The locked mode briquetting, locked mode transmission mechanism are located on brick tea mould conveying stroke on platen and are delivered to
The side of brick tea mould immediately below pressure head, opposite side are to be delivered to brick tea mould immediately below pressure head away from locked mode transmission mechanism
Opposite side be equipped be installed on fixation lock module on platen and opposite with side pressure lock module；
The side pressure resetting spring axis is horizontally arranged, one end connection side pressure locked mode of side pressure resetting spring axis
Block, the other end are equipped with side pressure resetting spring；Described side pressure lock module one end can contact force with the side wall of brick tea mould, another
End in contact stress makes to promote side pressure lock module during locked mode sliding block downward motion, side pressure lock module is overcome side pressure in locked mode sliding block
The elastic force occurred level movement of resetting spring extrudes the side wall of brick tea mould.
Locked mode sliding block described in the utility model and side pressure lock module are contact of incline plane, when locked mode sliding block downward motion,
Locked mode sliding block is bonded completely with two inclined-planes of side pressure lock module.
Such as a kind of brick tea mould that above-mentioned brick tea pressure setting uses, it includes box body, and box body is built-in to be equipped with bottom plate, described
Box body upper shed at be equipped with reinforcing frame, the upper limb of reinforcing frame is arranged with mould pressurize lock, during mould pressurize lock released state
When i.e. the keyhole of its locking bolt is withdrawn, termination and the reinforcing frame and inboard wall of cartridge of locking bolt are in same plane；The mould pressurize
Lock for 4~6 pieces, ensure the level of loose tea upper cover plate, to prevent that run-off the straight or both ends are stuck up after pressing process cover plate stress
The deformation risen, caused by brick tea in mould there is the phenomenon of thin one side thickness on one side, influence the appearance and quality of brick tea；
The box body is made of stainless steel, and the sidewall thickness of box body is the ㎜ of 2 ㎜~5（It is preferred that 3 ㎜）, in side wall with tea
The perpendicular two side of bricks die conveying direction（That is the shorter two side of the length of side）Reinforcing rib is externally provided with, the reinforcing rib is sky
The prism bodily form of the heart（Triangular prism or quadrangular）, not only play and strengthen anti-deformation effect, but also weight will not be increased, also drop
Low cost.
The bottom of box body described in the utility model offers dumping pit（2~3）, unload the tea time, by top pressure bottom plate by
Visible part at dumping pit, so as to together be ejected brick tea, cover board, bottom plate by the lower section of brick tea mould, realization quickly unloads tea；
The bottom of the bottom plate, which is located at dumping pit, is equipped with protrusion, and raised bottom and the bottom of box body are in same level, from
And pressure of the bottom plate to box body bottom is reduced, the direct conduction of pressure plays the role of scattered pressure, reduces box in platen
The expansive force that body is subject to.
Bottom plate described in the utility model, cover board are made of polypropylene material, pressure-resistant Moisture-proof environment-friendlyshoe, better than wooden bottom
Plate, cover board；Weight is substantially reduced compared with metal solid slab.
Due to the adoption of the above technical scheme, the utility model preferably realizes goal of the invention, its sidewall thickness is small, possesses
The raised of hollow prismatic reinforcing rib and bottom base plate directly contacts counter top and dispersion pressure from the tea hole of unloading of mold bottom
Power, mold weight is greatly reduced on the premise of mould strength is ensured, makes to be adapted to the weight of the mould of stock size brick tea to reduce
It is about 18.5 ㎏；So as to overcome volumetric constraint, by increasing partition plate and dress tea and compacting number, polylith in single mould is realized
Tea is suppressed and unloaded while brick tea；By being uniformly arranged multiple mould pressurize locks to ensure the level of cover board, pressing process is prevented
The deformation that run-off the straight or both ends tilt after cover plate stress, avoids the brick tea in mould from the phenomenon of thin one side thickness on one side occur,
Regular so as to pack the appearance of brick tea, fermentation is uniform；The smooth dust fall of side wall is few, ensure that production is smooth.
Brief description of the drawings
Fig. 1 is the structure diagram of brick tea pressure setting in the utility model；
Fig. 2 is the structure diagram of brick tea mould under released state in the utility model embodiment 1；
Fig. 3 is the structure diagram of brick tea mould in the utility model embodiment 2.
In figure：1st, platen, 2, fixed lock module, 3, brick tea mould, 4, dress tea caddy, 5, pressure head, 6, press, 7, guide rod, 8,
Movable slider, 9, locked mode briquetting, 10, locked mode sliding block, 11, sliding block resetting spring axis, 12, locked mode fixed seat, 13, side pressure reset bullet
Spring, 14, sliding block resetting spring, 15, side pressure resetting spring axis, 16, side pressure lock module；31st, it is raised, 32, cover board, 33, bottom plate,
34th, partition plate, 35, reinforcing rib, 36, reinforcing frame, 37, mould pressurize lock, 38, locking bolt, 39, dumping pit.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and embodiments.
Embodiment 1：
As seen from Figure 1, Figure 2, a kind of brick tea pressure setting, it includes being used for the conveyer belt for conveying brick tea mould 33, conveying
Press 6 is respectively equipped with the transport path of band, the press 6 includes pressure head 5, and the lower section of pressure head 5 is equipped with positioned at the defeated of conveyer belt
The platen 1 in path is sent, vertically disposed guide rod 7 is respectively equipped with each platen 1（The present embodiment is 4）, it is described
The movable slider 8 that can be moved up and down along guide rod 7 is connected with pressure head 5, movable slider 8 is connected with locked mode briquetting 9；
On the platen 1 the brick tea mould to being delivered to immediately below pressure head 5 is equipped with positioned at the both sides of 5 movement travel of pressure head
The side pressure clamping mechanism that 3 side wall extrudes horizontally towards each other through row；The side for conveying stroke on platen 1 positioned at brick tea mould 3 is equipped with
The locked mode transmission mechanism of 3 side wall of brick tea mould can be forced in the extruding of 9 active force underdrive side pressure clamping mechanism of locked mode briquetting.
Locked mode transmission mechanism described in the utility model includes the locked mode sliding block 10 for being arranged on the lower section of locked mode briquetting 9, and locked mode is slided
Block 10 is movably connected on the locked mode fixed seat 12 on platen 1 through sliding block resetting spring axis 11；The sliding block resets bullet
Spring axis 11 is set for vertical direction, and sliding block resetting spring axis 11 is equipped with sliding block resetting spring 14；The locked mode sliding block 10
Top can contact stress in locked mode briquetting 9, and making locked mode sliding block 10, locked mode sliding block 10 overcomes when being subject to locked mode 9 times pressure of briquetting
The elastic force of sliding block resetting spring 14 also pushes therewith along sliding block resetting spring axis 11.
Side pressure clamping mechanism described in the utility model include being arranged on the lower section of locked mode briquetting 9 and positioned at locked mode transmission mechanism with
The side pressure lock module 16 being delivered between the brick tea mould 3 immediately below pressure head 5, side pressure lock module 16 is through side pressure resetting spring axis 15
It is movably connected on locked mode fixed seat 12；The locked mode briquetting 9, locked mode transmission mechanism are located on brick tea mould 3 on platen 1 and convey
Stroke is the side for being delivered to the brick tea mould 3 immediately below pressure head 5, and opposite side is the brick tea mould 3 being delivered to immediately below pressure head 5
Opposite side away from locked mode transmission mechanism is equipped with and is installed on fixation lock module 2 on platen 1 and opposite with side pressure lock module 16；
The side pressure resetting spring axis 15 is horizontally arranged, one end connection side pressure lock of side pressure resetting spring axis 15
Module 16, the other end are equipped with side pressure resetting spring 13；Described 16 one end of side pressure lock module can be contacted with the side wall of brick tea mould 3
Force, other end contact make to promote side pressure lock module 16 during locked mode 10 downward motion of sliding block, make side pressure in locked mode sliding block 10
Lock module 16 overcomes the elastic force occurred level movement of side pressure resetting spring 13 to extrude the side wall of brick tea mould 3.
Locked mode sliding block 10 described in the utility model and side pressure lock module 16 are contact of incline plane, are transported when locked mode sliding block 10 pushes
When dynamic, locked mode sliding block 10 is bonded completely with two inclined-planes of side pressure lock module 16.
Such as a kind of brick tea mould 3 that above-mentioned brick tea pressure setting uses, it includes box body, and box body is built-in to be equipped with bottom plate 33,
Reinforcing frame 36 is equipped with the box body upper shed, the upper limb of reinforcing frame 36 is arranged with mould pressurize lock 37, mould pressurize lock
When the keyhole of its locking bolt 38 is withdrawn during 37 released state, termination and the reinforcing frame 36 and inboard wall of cartridge of locking bolt 38 are in same flat
Face；The mould pressurize lock 37 is 4~6 pieces（The present embodiment is 4 pieces）, the level of guarantee loose tea upper cover plate 32, to prevent
The deformation that run-off the straight or both ends tilt after 32 stress of pressing process cover plate, caused by brick tea in mould occur it is thin on one side
Thick phenomenon on one side, influences the appearance and quality of brick tea；
The sidewall thickness of the box body is the ㎜ of 2 ㎜~5（The present embodiment is 3 ㎜）, in side wall with 3 side of conveying of brick tea mould
To perpendicular two side（That is the shorter two side of the length of side）Reinforcing rib 35 is externally provided with, the reinforcing rib 35 is hollow prism
The bodily form（The present embodiment is quadrangular）, not only play and strengthen anti-deformation effect, but also weight will not be increased, also reduce into
This.
The bottom of box body described in the utility model offers dumping pit 39（The present embodiment is 3）, the tea time is unloaded, passes through top
Press 33 by dumping pit 39 visible part so that by the lower section of brick tea mould 3 by brick tea, cover board 32, bottom plate 33 together
Ejection, realization quickly unload tea；The bottom of the bottom plate 33, which is located at dumping pit 39, is equipped with protrusion 31, the bottom of protrusion 31 and box
The bottom of body is in same level, so as to reduce pressure of the bottom plate 33 to box body bottom, the direct conduction of pressure is in platen
1, play the role of scattered pressure, reduce the expansive force that box body is subject to.
Embodiment 2：
From the figure 3, it may be seen that the mould pressurize lock 37 described in the present embodiment is 6 pieces, the sidewall thickness of the box body is 2 ㎜,
The reinforcing rib 35 is hollow triangular prism, and the bottom of the box body offers dumping pit 39（The present embodiment is 2）.
Remaining same embodiment 1.
Embodiment 3：
As shown in Figure 1, the sidewall thickness of the box body described in the present embodiment is 5 ㎜, and the guide rod 7 is 2.
Remaining same embodiment 1.
Claims (2)
1. a kind of brick tea mould, it includes box body, and box body is built-in to be equipped with bottom plate, it is characterized in that being equipped with the box body upper shed
Reinforcing frame, the upper limb of reinforcing frame are locked equipped with mould pressurize, and mould pressurize lock is 4~6 pieces；
The sidewall thickness of the box body is the ㎜ of 2 ㎜~5, in side wall outside the two side perpendicular with brick tea mould conveying direction
Equipped with reinforcing rib, the reinforcing rib is the hollow prism bodily form.
2. brick tea mould according to claim 1, it is characterized in that the bottom of the box body offers dumping pit, it is described
The bottom of bottom plate, which is located at dumping pit, is equipped with protrusion, and raised bottom and the bottom of box body are in same level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721337576.2U CN207220049U (en) | 2017-10-18 | 2017-10-18 | Brick tea mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721337576.2U CN207220049U (en) | 2017-10-18 | 2017-10-18 | Brick tea mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207220049U true CN207220049U (en) | 2018-04-13 |
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ID=61850673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721337576.2U Active CN207220049U (en) | 2017-10-18 | 2017-10-18 | Brick tea mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207220049U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110292078A (en) * | 2019-07-05 | 2019-10-01 | 安化县德盛福茶业有限公司 | Automatic hand-tamped Fu brick machine |
-
2017
- 2017-10-18 CN CN201721337576.2U patent/CN207220049U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110292078A (en) * | 2019-07-05 | 2019-10-01 | 安化县德盛福茶业有限公司 | Automatic hand-tamped Fu brick machine |
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